Drying agent filling device
By designing a desiccant filling device including a bracket, a storage hopper, a feed port, a movable feeding plate and a vibrator, the problems of low efficiency and poor effect of desiccant filling in existing dryers are solved, and semi-automatic filling is achieved, reducing labor costs and improving filling efficiency and effect.
Patent Information
- Application Number
- CN202420944445.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In existing dryers, the filling of desiccant requires manual operation, which is inefficient, and is prone to waste of desiccant and poor filling effect.
A desiccant filling device is designed, including a bracket, a storage hopper, a feeding port, a movable feeding plate and a vibrator. The desiccant is dust-cleaned and evenly falls into the meter tube through the suction pump. The vibrator makes the desiccant fill closely and achieves semi-automatic filling.
It reduces labor costs, improves the filling efficiency and effect of desiccant, and avoids the waste of desiccant.
Smart Images

Figure CN222808911U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling devices, in particular to a filling device for a desiccant. Background Art
[0002] When manufacturing compressed air, a dryer is needed to dry the gas. At present, the main components of some dryers include multiple crisscross tubes filled with desiccant. When producing such dryers, filling the desiccant into the crisscross tubes usually requires manual operation, which is relatively inefficient. In the traditional method, the desiccant needs to be cleaned by manual vacuuming, and the cleaned desiccant is manually poured into the pre-prepared crisscross tube. This process is not only time-consuming and labor-intensive, but also easily causes waste of desiccant and may result in unsatisfactory cleaning effect of the desiccant. In addition, the filled desiccant needs to be manually compacted vertically to make the desiccant in the crisscross tube compact. This process also requires more people and often results in poor filling effect. Utility Model Content
[0003] In view of this, the utility model provides a desiccant filling device.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A desiccant filling device comprises a bracket, wherein a storage hopper for storing desiccant is arranged on the top of the bracket, a discharge port connected to the storage hopper is arranged on the bracket, and the desiccant in the storage hopper can fall through the discharge port, a movable receiving plate is arranged below the bracket, a plurality of cross-shaped tubes can be placed on the receiving plate, the cross-shaped tubes can be aligned with the discharge port through the movement of the receiving plate, the desiccant falls into the cross-shaped tubes through the discharge port for filling, at least one vibrator is arranged on the receiving plate, and a suction pump is connected to the storage hopper.
[0006] In a preferred technical solution, the material receiving plate is provided with a plurality of clamps capable of clamping the 'P'-shaped tube, and the 'P'-shaped tube is detachably fixed on the material receiving plate through the clamps.
[0007] In a preferred technical solution, the bracket includes a support plate at the top and a plurality of support legs arranged at the bottom of the support plate, and the discharge port is arranged on the support plate.
[0008] In the preferred technical solution, the feed opening is a funnel structure.
[0009] In a preferred technical solution, a step may be provided on one side of the bracket, and handrails are provided on both sides of the step.
[0010] In a preferred technical solution, the storage hopper is provided with an injection port for injecting desiccant.
[0011] In a preferred technical solution, a plurality of first rollers are provided at the bottom of the receiving plate.
[0012] In a preferred technical solution, a plurality of second rollers and a supporting assembly are provided at the bottom of the bracket.
[0013] In a preferred technical solution, the support assembly includes a threaded rod and a base plate connected to the bottom of the threaded rod, and the bracket is provided with a threaded hole matching the threaded rod.
[0014] It can be seen from the above technical solutions that, compared with the prior art, the present invention has the following beneficial technical effects:
[0015] The utility model uses the cooperation of the bracket and the material receiving plate to align the cross-shaped tube with the material discharge port. The suction pump on the storage hopper sucks away the dust on the desiccant while making the desiccant roll and evenly fall into the cross-shaped tube. The desiccant in the cross-shaped tube becomes compact through the vibration of the vibrator, so that semi-automatic filling of the desiccant can be realized, the labor cost is reduced, and the filling effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 2 It is a schematic diagram of the exploded structure of the utility model.
[0019] Figure numbers: 100, bracket; 110, storage hopper; 120, discharge port; 130, receiving plate; 140, M-shaped pipe; 150, vibrator; 160, suction pump; 170, clamp; 101, support plate; 102, support foot; 103, ladder; 104, handrail; 111, injection port; 105, second roller; 131, first roller; 106, support assembly. DETAILED DESCRIPTION
[0020] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0021] In the description of the present application, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In the description of the present application, unless otherwise specified, "plurality" means two or more.
[0022] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0023] A desiccant filling device, see Figure 1 , 2, used to fill the desiccant into the 'P' tube 140, which is a component of the dryer. Generally, the 'P' tube 140 is manually filled with desiccant and then assembled to the dryer; it includes a bracket 100, a storage hopper 110 for storing desiccant is provided on the top of the bracket 100, a discharge port 120 connected to the storage hopper 110 is provided on the bracket, and the desiccant in the storage hopper 110 can fall through the discharge port 120, a movable receiving plate 130 is provided below the bracket 100, four 'P' tubes 140 can be placed on the receiving plate 130, the 'P' tubes 140 can be aligned with the discharge port 120 by the movement of the receiving plate 130, and the desiccant falls into the 'P' tube 130 through the discharge port 120 for filling, and two vibrators are provided on the receiving plate 130 150, the storage hopper 110 is connected with a suction pump 160, and the number of the cross-shaped tube 140 and the vibrator 150 is not limited to the present embodiment; when the present filling device is filled with desiccant, the cross-shaped tube 140 is placed on the receiving plate 130 respectively, and the receiving plate 130 moves to align the discharge port 120 with the cross-shaped tube 140 to be filled. Generally, the discharge port 120 is a closable structure, such as a detachable baffle is provided to cover it to prevent the desiccant in the storage hopper 110 from falling directly. When filling, after the cross-shaped tube 140 is aligned, the discharge port 120 is opened to allow the desiccant in the storage hopper 110 to fall into the cross-shaped tube 140 through the discharge port 120. When the storage hopper 110 is dropping, the suction pump 160 works to align the storage hopper 110. The desiccant in the storage hopper 110 is sucked and rolled by air flow, and dust on the desiccant is sucked away in the process, so as to realize dust removal and cleaning of the desiccant. The desiccant falls into the cross tube 140 evenly while rolling for filling. When the cross tube 140 is filled or stops filling, the vibrator 150 is started. The vibrator 150 is a vibration device with controllable amplitude and vibration frequency. The vibration of the vibrator 150 makes the receiving plate 130 vibrate, and at the same time drives the cross tube 140 to vibrate, so that the desiccant in the cross tube 140 is vibrated to fit closely with each other, so as to achieve close filling of the desiccant in the cross tube 140. When one of the cross tubes 140 is filled, the receiving plate 130 is moved to align the remaining unfilled cross tubes 140 with the discharge port. 120 can continue to fill, or the four cross tubes 140 can be filled to a state where the desiccant is nearly full, and then the vibrator 150 is turned on to vibrate the desiccant tightly, and then the cross tubes 140 are filled respectively; the utility model can realize semi-automatic filling of the desiccant, reduce labor costs, and achieve better filling effect. In the past, when the cross tubes 140 were filled with desiccant, the desiccant needed to be vacuumed and cleaned manually, and the cleaning effect was poor. After cleaning, the desiccant was manually poured into the cross tubes 140. When the desiccant was filled, the desiccant was manually knocked vertically to make it fit tightly to achieve tight filling. This method is more labor-intensive and the filling effect may be insufficient. The utility model improves the cleaning and filling effects of the desiccant and reduces labor costs.
[0024] Furthermore, the receiving plate 130 is provided with four clamps 170 that can clamp the Pozidriv tube 140. The clamps 170 are provided with mounting grooves that match the structure of the Pozidriv tube 140. After the Pozidriv tube 140 is embedded in the mounting grooves, the clamps 170 are clamped to stably fix the Pozidriv tube 140 on the receiving plate 130. The number of the clamps 170 is not limited to the present embodiment. According to actual conditions, receiving plates 130 with different numbers of clamps 170 can be produced to meet different usage requirements. The bracket 100 includes a support plate 101 at the top and a plurality of support legs 102 arranged at the bottom of the support plate 101. The support plate 101 is arranged horizontally, and the top of the support legs 102 is welded to the bottom of the support plate 101. The support legs 102 extend vertically or obliquely downward. The height of the bracket 100 depends on the length of the support legs 102. Normally, the height of the bracket 100 is higher than the height after the Pozigzag tube 140 is placed on the receiving plate 130, so that the receiving plate 130 can move smoothly at the bottom of the support plate 101 after loading the Pozigzag tube 140, so that the Pozigzag tube 140 and the discharge port 120 are aligned.
[0025] Furthermore, the discharge port 120 is a funnel interface, which is conducive to the desiccant in the storage hopper 110 falling smoothly into the cross tube 140 through the discharge port 120; a step 103 is provided on one side of the bracket 100, and handrails 104 are provided on both sides of the step 103. The step 103 and the handrails 104 are convenient for workers to climb onto the bracket to add desiccant to the storage hopper 110. The storage hopper 110 is provided with an injection port 111 for injecting desiccant. After the worker climbs onto the bracket 100 via the step 103, he injects desiccant into the storage hopper 110 through the injection port 111.
[0026] Furthermore, four first rollers 131 are provided at the bottom of the receiving plate 130, and the receiving plate 130 can move horizontally in all directions through the first rollers 131, so that it can move so that the cross tube 140 above it is aligned with the position of the discharge port 120, so that the desiccant can accurately fall into the corresponding cross tube 140 for filling; four second rollers 105 and four support assemblies 106 are provided at the bottom of the bracket 100, and the bracket 100 can be moved by the second rollers 105, so as to facilitate the transportation and positioning of the bracket 100; the support assembly 106 includes a threaded rod and a connecting threaded rod The bottom base plate and the bracket 100 are provided with threaded holes matching the threaded rods. The support assembly 106 can adjust the vertical height on the bracket 100 by rotating. When the bracket 100 is positioned, it can be supported and stably fixed on the ground by the support assembly 106. The number of the first roller 131, the second roller 105, and the support assembly 106 is not limited to the present embodiment; the support assembly 106 is arranged on the crossbeam connecting the support feet 102 and the support feet 102, and no crossbeam is arranged between the support feet 102 on one side of the bracket 100, so that the receiving plate 130 can be pushed into the bracket 100 through this side.
[0027] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A desiccant filling device, characterized in that: The invention comprises a support (100), wherein a storage hopper (110) for storing desiccant is provided on the top of the support (100), a discharge port (120) connected to the storage hopper (110) is provided on the support (100), and the desiccant in the storage hopper (110) can drop down through the discharge port (120), a movable receiving plate (130) is provided below the support (100), a plurality of cross-shaped tubes (140) can be placed on the receiving plate (130), the cross-shaped tubes (140) can be aligned with the discharge port (120) by the movement of the receiving plate (130), and the desiccant drops into the cross-shaped tubes (140) through the discharge port (120) for filling, at least one vibrator (150) is provided on the receiving plate (130), and the storage hopper (110) is connected to a suction pump (160).
2. A desiccant filling device according to claim 1, characterized in that: The material receiving plate (130) is provided with a plurality of clamps (170) capable of clamping the 'Piece-shaped tube (140), and the 'Piece-shaped tube (140) is detachably fixed to the material receiving plate (130) via the clamps (170).
3. A desiccant filling device according to claim 1, characterized in that: The bracket (100) comprises a top support plate (101) and a plurality of support legs (102) arranged at the bottom of the support plate (101), and the discharge port (120) is arranged on the support plate (101).
4. A desiccant filling device according to claim 1 or 3, characterized in that: The feed opening (120) is a funnel structure.
5. A desiccant filling device according to claim 1, characterized in that: One side of the support (100) may be provided with a step (103), and handrails (104) are provided on both sides of the step (103).
6. A desiccant filling device according to claim 1, characterized in that: The storage hopper (110) is provided with an injection port (111) for injecting desiccant.
7. A desiccant filling device according to claim 1, characterized in that: A plurality of first rollers (131) are provided at the bottom of the material receiving plate (130).
8. A desiccant filling device according to claim 1, characterized in that: A plurality of second rollers (105) and a supporting assembly (106) are provided at the bottom of the bracket (100).
9. A desiccant filling device according to claim 8, characterized in that: The support assembly (106) comprises a threaded rod and a bottom plate connected to the bottom of the threaded rod, and the bracket (100) is provided with a threaded hole matching the threaded rod.