Diaphragm roll changing device
By designing a coil replacement device for lithium battery separator, the first rod and the second rod on the rotating disc alternately hit the receiving reel, the problem of cumbersome coil replacement operation in the prior art is solved, and a more efficient production process is achieved.
Patent Information
- Application Number
- CN202421704813.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the prior art, the roll-changing operation of lithium battery separators is cumbersome, labor intensity is high, and takes up a long production time, which affects the production progress and efficiency.
A diaphragm coiling device is designed, including a bracket, a rotating disk, a first rod and a second rod. The first rod and the second rod on the rotating disk alternately abut and center the reel of the slitting machine, so as to remove the diaphragm coil from the reel and replace the overhang core at one time.
The device realizes a one-time coil change through alternate first and second rods, simplifies the operation process, reduces labor intensity, and improves production efficiency.
Smart Images

Figure CN222808972U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lithium battery diaphragm production, in particular to a diaphragm roll changing device. Background Art
[0002] After the lithium-ion battery diaphragm is coated, it needs to be slit by a slitting machine. A large roll will be slit into multiple small rolls of different widths. Each small roll is then wound on the empty roll core mounted on the reel through the unwinding shaft and reel of the slitting machine to form a finished diaphragm roll.
[0003] In the prior art, the finished membrane rolls are mainly taken off the reel of the slitting machine one by one manually and placed on the film rack, and then the empty roll cores on the film rack are placed on the reel one by one, and the reel performs the reeling work multiple times in this cycle. However, this reel changing method is cumbersome to operate, labor-intensive, and takes a long time to produce, which affects the production progress and production efficiency.
[0004] Therefore, it is urgent to propose a diaphragm roll changing device to solve the above technical problems. Utility Model Content
[0005] The utility model aims to provide a diaphragm roll changing device, which can reduce manual labor intensity and improve production efficiency.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] The utility model provides a diaphragm roll changing device, comprising:
[0008] Bracket;
[0009] A rotating disk, rotatably connected to the bracket, the rotating disk can rotate from a first position to a second position, and the rotating disk in the first position and the second position can be relatively fixed to the bracket;
[0010] A first rod and a second rod, the first rod and the second rod are fixedly connected to the rotating disk, the first rod and the second rod extend along the rotation axis direction of the rotating disk toward a side away from the bracket, one end of the first rod away from the rotating disk and one end of the second rod away from the rotating disk can alternately abut and align with one end of the winding shaft of the slitting machine, and the core of the diaphragm roll can be sleeved on the first rod, the second rod and the winding shaft.
[0011] In some embodiments, the rotation axis of the rotating disk is disposed at the center of the rotating disk, and the first rod and the second rod are symmetrically arranged on opposite sides of the rotating disk relative to the central axis of the rotating disk.
[0012] In some embodiments, the rotating disk is rectangular, and when the rotating disk is in the first position and the second position, the long side of the rotating disk extends in the vertical direction, the number of the first rods is multiple, and the multiple first rods are arranged at intervals along the long side direction of the rotating disk, and the number of the second rods is multiple, and the multiple second rods correspond one-to-one to the multiple first rods.
[0013] In some embodiments, a plurality of handles are provided on the rotating disk at intervals along its circumference.
[0014] In some embodiments, a clamping groove is provided at one end of the first rod and the second rod away from the rotating disk, and a clamping protrusion is provided at one end of the winding shaft, and the clamping protrusion can be clamped with the clamping groove.
[0015] In some embodiments, the rotating disk is relatively fixed to the bracket via a positioning pin, and the positioning pin passes through the rotating disk and is connected to the bracket.
[0016] In some embodiments, the positioning pin is a rotary plunger reset type positioning pin.
[0017] In some embodiments, the diaphragm roll changing device further includes a base;
[0018] A guide rail is fixedly connected to the base, the extension direction of the guide rail is parallel to the length direction of the first rod and the second rod, and the bracket is slidably connected to the guide rail.
[0019] In some embodiments, limiting members are disposed at opposite ends of the guide rail, and the limiting members are configured to stop the bracket.
[0020] In some embodiments, universal wheels are disposed at the bottom of the base.
[0021] Beneficial effects of the utility model:
[0022] The diaphragm roll changing device provided by the utility model can realize one-time removal of the finished diaphragm roll from the take-up shaft and one-time replacement of the empty roll core on the take-up shaft through the first rod and the second rod on the rotating disk alternately abutting and aligning with the take-up shaft. The roll changing operation is simple and quick, and there is no need for manual handling and replacement one by one, which is beneficial to reducing manual labor intensity and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the diaphragm roll changing device provided in an embodiment of the utility model;
[0025] Figure 2 It is a three-dimensional structural schematic diagram of the cooperation between the diaphragm roll changing device and the reeling shaft provided in the embodiment of the utility model;
[0026] Figure 3 yes Figure 2 A partial enlarged view of the middle A;
[0027] Figure 4 It is a structural schematic diagram of the clamping groove provided in an embodiment of the utility model;
[0028] Figure 5 It is a structural schematic diagram of the clamping protrusion provided in an embodiment of the utility model.
[0029] In the figure:
[0030] 1. Bracket;
[0031] 2. Rotating plate; 21. Handle;
[0032] 3. First shot;
[0033] 4. Second shot;
[0034] 5. Snap-on groove;
[0035] 6. Snap-on protrusion;
[0036] 7. Positioning pin;
[0037] 8. Base; 81. Guide rail; 811. Limiting piece; 82. Universal wheel;
[0038] 9. Rotary bearing;
[0039] 100. Reel;
[0040] 200, diaphragm roll; 210, roll core. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0042] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0044] In the description of the present utility model, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0045] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0047] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0048] like Figure 1 to Figure 5 As shown, the membrane roll changing device provided in this embodiment includes a bracket 1, a rotating disk 2, a first rod 3 and a second rod 4.
[0049] The rotating disk 2 is rotatably connected to the bracket 1, and the rotating disk 2 can rotate from the first position to the second position. The rotating disk 2 in the first position and the second position can be relatively fixed to the bracket 1. The first rod 3 and the second rod 4 are fixedly connected to the rotating disk 2, and the first rod 3 and the second rod 4 extend along the rotation axis direction of the rotating disk 2 toward the side away from the bracket 1. One end of the first rod 3 away from the rotating disk 2 and one end of the second rod 4 away from the rotating disk 2 can alternately abut and align with one end of the winding shaft 100 of the slitting machine, and the winding core 210 of the diaphragm roll 200 can be sleeved on the first rod 3, the second rod 4 and the winding shaft 100.
[0050] In specific implementation, after the slitting machine completes a work process, the diaphragm roll changing device is first moved as a whole to the unloading position of the winding shaft 100. Initially, the rotating disk 2 is located at the first position and is relatively fixed between the bracket 1. The bracket 1 is moved so that one end of the first rod 3 abuts and is centered with the winding shaft 100. At this time, the operator can use the first rod 3 and the winding shaft 100 that abut and are centered with each other to move the finished diaphragm roll 200 on the winding shaft 100 to the first rod 3 at one time; after the transfer of the finished diaphragm roll 200 is completed, the bracket 1 is moved in the opposite direction to separate the first rod 3 and the winding shaft 100, and then the fixing between the rotating disk 2 and the bracket 1 is released. , rotate the rotating disk 2 to the second position, and make the rotating disk 2 at the second position relatively fixed. At this time, move the bracket 1 again to the side close to the winding shaft 100, so that one end of the second rod 4 abuts and aligns with the winding shaft 100. The operator can use the second rod 4 and the winding shaft 100 that abut and align with each other to move the empty winding core 210 pre-set on the second rod 4 to the winding shaft 100 at one time. After the empty winding core 210 is transferred, move the bracket 1 to separate the second rod 4 and the winding shaft 100. At this point, the roll changing operation is completed, and the slitting machine can continue the next work process.
[0051] The diaphragm roll changing device provided in this embodiment can achieve one-time removal of the finished diaphragm roll 200 from the winding shaft 100 and one-time replacement of the empty roll core 210 onto the winding shaft 100 by alternately abutting and aligning the first rod 3 and the second rod 4 on the rotating disk 2. The roll changing operation is simple and quick, and there is no need for manual handling and replacement one by one, which is beneficial to reducing manual labor intensity and improving production efficiency.
[0052] In some embodiments, when the rotating disk 2 rotates from the first position to the second position, the position of the first rod 3 and the position of the second rod 4 are interchanged. Such an arrangement not only facilitates the positioning of the first rod 3 and the second rod 4 on the rotating disk 2 during design and manufacturing; at the same time, since the position of the first rod 3 and the second rod 4 will be interchanged with each other as the rotating disk 2 rotates, it is only necessary to move the bracket 1 when the rotating disk 2 is in the first position so that one end of the first rod 3 is centered with the winding shaft 100, and when the rotating disk 2 rotates from the first position to the second position, the second rod 4 will directly rotate to a position centered with the winding shaft 100, without the need for the user to perform centering adjustment, which is conducive to improving the overall production efficiency.
[0053] Optionally, the outer diameter of the first rod 3 and the outer diameter of the second rod 4 are equal to the outer diameter of the winding shaft 100 to ensure that the winding core 210 can smoothly move between the first rod 3 and the winding shaft 100 and between the second rod 4 and the winding shaft 100 .
[0054] like Figure 4 and Figure 5As shown, in some embodiments, a clamping groove 5 is provided at one end of the first rod 3 and the second rod 4 away from the rotating disk 2, and a clamping protrusion 6 is provided at one end of the winding shaft 100, and the clamping protrusion 6 can be mutually clamped with the clamping groove 5. Such a configuration can improve the stability of the first rod 3, the second rod 4 and the winding shaft 100 when they are abutted and aligned, thereby ensuring the smooth progress of the roll changing operation.
[0055] Optionally, the clamping groove 5 can be integrally formed with the first rod 3 and the second rod 4 , and the clamping protrusion 6 can be integrally formed with the winding shaft 100 .
[0056] like Figure 1 As shown, in some embodiments, the rotating disk 2 is relatively fixed to the bracket 1 through the positioning pin 7, and the positioning pin 7 passes through the rotating disk 2 and is connected to the bracket 1. Specifically, a back plate can be provided on the bracket 1, and a positioning hole is provided on the back plate, and the positioning pin 7 is configured to be connected to the positioning hole. In this way, when the rotating disk 2 needs to be kept relatively fixed, the positioning pin 7 is inserted, and when the rotating disk 2 needs to be rotated, the positioning pin 7 is pulled out to release the connection between the rotating disk 2 and the bracket 1. The positioning pin 7 has a simple structure, is easy to operate, and has a low manufacturing cost.
[0057] Furthermore, the positioning pin 7 is a rotary plunger reset type positioning pin. In this way, after the positioning pin 7 is pulled out, the head of the rotary plunger reset type positioning pin retracts and releases the connection with the bracket 1. After the rotating disk 2 rotates to the right position, it is only necessary to release the positioning pin 7. The head of the rotary plunger reset type positioning pin can automatically reset under the elastic force of the internal spring, and the connection between the positioning pin 7 and the bracket 1 is automatically realized. The rotary plunger reset type positioning pin is a mature prior art in the field and will not be described in detail here.
[0058] Alternatively, if Figure 1 As shown, the number of the positioning pins 7 can be set to two, and the two positioning pins 7 are located on the same circumference.
[0059] like Figure 1 As shown, in some embodiments, the rotation axis of the rotating disk 2 is set at the center of the rotating disk 2, and the first rod 3 and the second rod 4 are symmetrically arranged on opposite sides of the rotating disk 2 relative to the central axis of the rotating disk 2. When the rotating disk 2 rotates 180°, the position of the first rod 3 and the position of the second rod 4 are exchanged.
[0060] Through such an arrangement, the rotation axis of the rotating disk 2 is located at its center, ensuring that the rotating disk 2 rotates around its central axis, and the symmetrical arrangement of the first rod 3 and the second rod 4 helps to balance the force of the rotating disk 2 during rotation, making the operation smoother.
[0061] like Figure 1As shown, in some embodiments, the rotating disk 2 is rectangular, and when the rotating disk 2 is in the first position and the second position, the long side of the rotating disk 2 extends in the vertical direction, the number of the first rods 3 is multiple, and the multiple first rods 3 are arranged at intervals along the long side direction of the rotating disk 2, and the number of the second rods 4 is multiple, and the multiple second rods 4 correspond to the multiple first rods 3 one by one. At this time, the multiple first rods 3 and the multiple second rods 4 are symmetrically arranged along the short side of the rectangle.
[0062] Through such an arrangement, the plurality of first rods 3 and the plurality of second rods 4 can be suitable for a slitting machine having a plurality of winding shafts 100, thereby increasing the number of diaphragm rolls 200 and winding cores 210 that can be replaced at one time, and further improving production efficiency.
[0063] Specifically, Figure 2 As shown, in this embodiment, the slitting machine has two winding shafts 100 spaced apart from each other, and correspondingly, two first rods 3 and two second rods 4 are respectively arranged at intervals in the vertical direction, and the two first rods 3 and the two second rods 4 are symmetrically arranged along the rectangular short side direction of the rotating disk 2. However, it is not limited to this. In other embodiments, for example, the slitting machine can have three winding shafts 100 spaced apart from each other, and correspondingly, three first rods 3 and two second rods 4 are respectively arranged at intervals in the vertical direction. Alternatively, multiple winding shafts 100 can also be arranged horizontally, in which case, multiple first rods 3 and multiple second rods 4 are also arranged horizontally accordingly. That is: the number and arrangement of the first rods 3 and the second rods 4 can be determined according to the different conditions of the winding shaft 100 of the corresponding slitting machine, as long as the first rods 3 and the second rods 4 can alternately abut and center the winding shaft 100.
[0064] In some embodiments, the bracket 1 includes a connecting portion and a main body portion, the rotating disk 2 is rotatably connected to the main body portion, and the main body portion can move up and down relative to the connecting portion to drive the first rod 3 and the second rod 4 on the rotating disk 2 to move up and down, so that the first rod 3 and the second rod 4 can adapt to the different heights of the winding shaft 100 of different models of slitting machines. Specifically, the main body portion can be driven to move in the vertical direction along the connecting portion by setting a driving motor or the like.
[0065] Further optionally, a rotating bearing 9 is provided between the rotating disk 2 and the main body, the fixed end of the rotating bearing 9 is mounted on the main body, and the rotating end is mounted on the rotating disk 2, so as to provide a more stable rotation effect for the rotating disk 2.
[0066] like Figure 1 As shown, in some embodiments, a plurality of handles 21 are provided at intervals along the circumference of the rotating disk 2. The handles 21 can provide a gripping position when the rotating disk 2 rotates.
[0067] In other embodiments, a rotary drive member may be provided for the rotary disk 2, the rotary drive member being fixedly mounted on the bracket 1, and the output shaft of the rotary drive member being connected to the rotary disk 2 for driving the rotary disk 2 to rotate, thereby replacing manual rotation. For example, the rotary drive member may be an electric motor, a pneumatic motor, etc., which are not specifically limited here.
[0068] like Figure 1 and Figure 2 As shown, in some embodiments, the diaphragm roll changing device further comprises a base 8. A guide rail 81 is fixedly connected to the base 8, and the extension direction of the guide rail 81 is parallel to the length direction of the first rod 3 and the second rod 4, and the bracket 1 is slidably connected to the guide rail 81. That is, the bracket 1 can approach or move away from the winding shaft 100 through the guide rail 81.
[0069] Through such an arrangement, the contact or separation of the first rod 3 and the second rod 4 with the winding shaft 100 can be controlled more conveniently and accurately.
[0070] Furthermore, if Figure 3 As shown, the two opposite ends of the guide rail 81 are provided with limit members 811, and the limit members 811 are configured to stop the bracket 1. With such arrangement, the limit members 811 can effectively prevent the bracket 1 from coming off the guide rail 81, which is beneficial to improving the reliability of the device.
[0071] Specifically, the limiting member 811 is a limiting block.
[0072] Optionally, a sliding drive member is provided on the base 8, and an output shaft of the sliding drive member is connected to the bracket 1 to drive the bracket 1 to slide along the guide rail 81. Exemplarily, the sliding drive member can be a linear motor, a hydraulic cylinder, etc., which is not specifically limited here.
[0073] like Figure 1 As shown, in some embodiments, a universal wheel 82 is provided at the bottom of the base 8. Specifically, four universal wheels 82 are provided on the base 8. The provision of the universal wheels 82 facilitates the movement of the membrane roll changing device as a whole.
[0074] Furthermore, the universal wheel 82 has a braking function to keep the entire device in a stable state after the diaphragm roll changing device moves into place.
[0075] Obviously, the above embodiments of the present invention are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. The diaphragm roll changing device is characterized by: include: Bracket (1); A rotating disk (2) is rotatably connected to the bracket (1); the rotating disk (2) can rotate from a first position to a second position; the rotating disk (2) in the first position and the second position can be relatively fixed to the bracket (1); A first rod (3) and a second rod (4), wherein the first rod (3) and the second rod (4) are fixedly connected to the rotating disk (2), and the first rod (3) and the second rod (4) extend along the rotation axis direction of the rotating disk (2) toward a side away from the bracket (1), and one end of the first rod (3) away from the rotating disk (2) and one end of the second rod (4) away from the rotating disk (2) can be alternately abutted and aligned with one end of the winding shaft (100) of the slitting machine, and the winding core (210) of the diaphragm roll (200) can be sleeved on the first rod (3), the second rod (4) and the winding shaft (100).
2. The diaphragm roll changing device according to claim 1, characterized in that: The rotation axis of the rotating disk (2) is arranged at the center of the rotating disk (2), and the first rod (3) and the second rod (4) are symmetrically arranged on opposite sides of the rotating disk (2) relative to the center axis of the rotating disk (2).
3. The diaphragm roll changing device according to claim 2, characterized in that: The rotating disk (2) is rectangular. When the rotating disk (2) is in the first position and the second position, the long side of the rotating disk (2) extends in the vertical direction. There are a plurality of first rods (3), and the plurality of first rods (3) are arranged at intervals along the long side direction of the rotating disk (2). There are a plurality of second rods (4), and the plurality of second rods (4) correspond one-to-one to the plurality of first rods (3).
4. The diaphragm roll changing device according to claim 3, characterized in that: The rotating disk (2) is provided with a plurality of handles (21) at intervals along its circumference.
5. The diaphragm roll changing device according to claim 1, characterized in that: A snap-fit groove (5) is provided at one end of the first rod (3) and the second rod (4) away from the rotating disk (2), and a snap-fit protrusion (6) is provided at one end of the winding shaft (100), and the snap-fit protrusion (6) can be snap-fitted with the snap-fit groove (5).
6. The diaphragm roll changing device according to claim 1, characterized in that: The rotating disk (2) is relatively fixed to the bracket (1) via a positioning pin (7), and the positioning pin (7) passes through the rotating disk (2) and is connected to the bracket (1).
7. The diaphragm roll changing device according to claim 6, characterized in that: The positioning pin (7) is a rotary plunger reset type positioning pin.
8. The diaphragm roll changing device according to any one of claims 1 to 7, characterized in that: Also includes a base (8); A guide rail (81) is fixedly connected to the base (8), the extension direction of the guide rail (81) is parallel to the length direction of the first rod (3) and the second rod (4), and the bracket (1) is slidably connected to the guide rail (81).
9. The diaphragm roll changing device according to claim 8, characterized in that: Limiting members (811) are provided at opposite ends of the guide rail (81), and the limiting members (811) are configured to stop the bracket (1).
10. The diaphragm roll changing device according to claim 8, characterized in that: The bottom of the base (8) is provided with a universal wheel (82).