Dry quenching waste heat boiler device for coal coking

By designing cleaning mechanisms, collection mechanisms and testing mechanisms in the dry-quenching waste heat boiler device, the problems of the filter net easily accumulate flue gas particles, frequent replacement, and flue gas leakage are not easily discovered, and the effect of reducing labor consumption, avoiding flue gas particles residues and promptly alarms is achieved.

CN222809400UActive Publication Date: 2025-04-29JINAN RUIHAN DRY COKE QUENCHING TECH CO LTD
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Patent Information

Application Number
CN202420529577.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-04-29
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

During the use of the existing dry-coke waste heat boiler device, the filtering net can easily cause the accumulation of flue gas particles, which needs to be replaced frequently, increase labor consumption, and flue gas leakage is inconvenient to be discovered in time, which poses safety hazards.

Method used

A dry quenching waste heat boiler device including a cleaning mechanism, a collection mechanism and a detection mechanism is designed. The cleaning mechanism cleans the filter through the steel brush plate and the motor. The collection mechanism collects the falling flue gas particles through the discharge port and the collection box. The detection mechanism calls the alarm in time when the flue gas leaks through the gas detector and alarm.

Benefits of technology

Through the design of the cleaning mechanism, the frequency of filter replacement is reduced and labor consumption is reduced. Through the design of the collection mechanism, flue gas particles are avoided in the air inlet. Through the design of the detection mechanism, flue gas leakage is promptly discovered and alarmed, reducing safety hazards.

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Abstract

The utility model discloses a coke dry quenching waste heat boiler device for coal coking, and particularly relates to the technical field of coke dry quenching waste heat boilers, which comprises a waste heat boiler main body, a mounting frame is mounted on the inner side wall of the waste heat boiler main body, an air inlet is formed in one side of the mounting frame, a filter screen is arranged in the air inlet, and an air outlet is formed in the other side of the mounting frame. A cleaning mechanism used for cleaning the filter screen is arranged on one side of the filter screen, a collecting mechanism used for collecting flue gas particles is arranged below the filter screen, and a detecting mechanism used for giving an alarm when flue gas leakage occurs is arranged above the filter screen. The utility model has the technical effects and advantages that the cleaning mechanism is arranged, so that flue gas particles accumulated on one side of the filter screen can be conveniently cleaned, and the filter screen does not need to be frequently replaced; by arranging the collecting mechanism, flue gas particles falling from the filter screen can be conveniently collected, and the flue gas particles are prevented from being left in the gas inlet; and the detection mechanism is arranged, so that alarm can be given in time when smoke leakage occurs, and potential safety hazards are effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of dry coke quenching waste heat boilers, and more specifically, to a dry coke quenching waste heat boiler device for coal coking. Background Art

[0002] Coking generally refers to the process of carbonization and charring of organic matter; the coking process is a comprehensive process of thermal decomposition and condensation. Coal coking is widely used in the chemical industry, pharmaceutical industry and refractory industry.

[0003] When the existing dry coke quenching waste heat boiler device for coal coking is in use, a filter is set at the air inlet to filter some flue gas particles in the flue gas to prevent the particles from causing wear on the heating surface in the device. Although this method can effectively block the flue gas, the long-term use of the filter will easily lead to the rapid accumulation of flue gas particles on one side thereof, and it needs to be replaced frequently, which greatly increases the labor consumption. In addition, the flue gas particles falling from the filter will fall into the air inlet and are not easy to clean. In addition, the frequent replacement of the filter will make it difficult to detect flue gas leakage in time when it occurs, which poses certain safety hazards. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a dry quenching waste heat boiler device for coal coking to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A dry coke quenching waste heat boiler device for coal coking, comprising: a waste heat boiler body, a mounting frame installed on the inner side wall of the waste heat boiler body, an air inlet is opened on one side of the mounting frame, a filter is arranged in the air inlet, a cleaning mechanism for cleaning the filter is arranged on one side of the filter, a collecting mechanism for collecting flue gas particles is arranged below the filter, a detection mechanism for alarming when a flue gas leak occurs is arranged above the filter, the detection mechanism comprises a mounting box arranged on the top surface of the air inlet, a mounting block and a motor are respectively installed inside the mounting box, a bottom of one end of the mounting box is rotatably connected to the top surface of the air inlet by a hinge, a gas detector is installed on the top of the mounting box, an alarm is installed at one end of the top surface of the air inlet, and the gas detector is electrically connected to the alarm;

[0007] The air inlet is slidably connected with an installation frame, the filter is fixedly connected in the installation frame, the top of the installation frame is fixedly connected with a installation block, the installation block passes through the top surface of the air inlet and is locked with the air inlet, the cleaning mechanism comprises a steel brush plate arranged on one side of the filter, one end of the steel brush plate is vertically passed through and threadedly connected with a No. 1 screw, the top surface of the air inlet is fixedly connected with a motor, the output end of the motor is fixedly connected to the top end of the No. 1 screw, the bottom end of the No. 1 screw is rotatably connected to the inner bottom surface of the air inlet, the other end of the steel brush plate is vertically passed through and slidably connected with a No. 1 limit rod, and both ends of the No. 1 limit rod are respectively fixedly connected to the inner top surface and inner bottom surface of the air inlet.

[0008] In a preferred embodiment, the collecting mechanism comprises a discharge port extending through the bottom surface of the air inlet, the discharge port is located on one side of the filter screen, and a collecting box is provided on the bottom surface of the air inlet below the discharge port.

[0009] In a preferred embodiment, pressure plates are provided below both ends of the collecting box, and the top surfaces of the two pressure plates are in contact with the bottom surfaces of the two ends of the collecting box. One end of the two pressure plates is vertically penetrated by a No. 2 screw threadedly connected, and the top end of the No. 2 screw is rotatably connected to the bottom surface of the air inlet, and the other ends of the two pressure plates are vertically penetrated by a No. 2 limit rod slidably connected, and the top end of the No. 2 limit rod is fixedly connected to the bottom surface of the air inlet.

[0010] In a preferred embodiment, a sealing gasket is fixedly connected to the top surface of the collection box, and the top surface of the sealing gasket is in contact with the bottom surface of the air inlet.

[0011] Technical effects and advantages of the utility model:

[0012] 1. The cleaning mechanism is provided to facilitate the cleaning of the smoke particles accumulated on one side of the filter, without the need to frequently replace the filter, thus reducing labor consumption;

[0013] 2. The collection mechanism is set up to collect the smoke particles dropped from the filter to prevent them from remaining in the air inlet;

[0014] 3. By setting up a detection mechanism, it is convenient to give an alarm in time when smoke leakage occurs, thus effectively reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front cutaway structural schematic diagram of the utility model.

[0016] Figure 2 It is a schematic diagram of the steel brush plate connection structure of the utility model.

[0017] Figure 3 This is a schematic diagram of the structure of the collection box of the present utility model.

[0018] The accompanying drawings are marked as follows: 1. Waste heat boiler body; 2. Mounting frame; 3. Air inlet; 4. Filter; 5. Cleaning mechanism; 6. Collecting mechanism; 7. Detection mechanism; 8. Mounting frame; 9. Mounting block; 10. Steel brush plate; 11. Screw No. 1; 12. Motor; 13. Limit rod No. 1; 14. Discharge port; 15. Collecting box; 16. Press plate; 17. Screw No. 2; 18. Limit rod No. 2; 19. Sealing gasket; 20. Mounting box; 21. Gas detector; 22. Alarm. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] As attached Figure 1-3 A dry coke quenching waste heat boiler device for coal coking shown in the figure comprises: a waste heat boiler body 1, a mounting frame 2 mounted on the inner side wall of the waste heat boiler body 1, an air inlet 3 opened on one side of the mounting frame 2, a filter screen 4 arranged in the air inlet 3, a cleaning mechanism 5 for cleaning the filter screen 4 is arranged on one side of the filter screen 4, a collecting mechanism 6 for collecting flue gas particles is arranged below the filter screen 4, and a detection mechanism 7 for alarming when a flue gas leak occurs is arranged above the filter screen 4.

[0021] The mounting frame 8 is slidably connected in the air inlet 3, the filter screen 4 is fixedly connected in the mounting frame 8, the mounting block 9 is fixedly connected to the top of the mounting frame 8, the mounting block 9 passes through the top surface of the air inlet 3 and is locked and connected to the air inlet 3, the cleaning mechanism 5 includes a steel brush plate 10 arranged on one side of the filter screen 4, a No. 1 screw rod 11 vertically passes through and is threadedly connected to one end of the steel brush plate 10, a motor 12 is fixedly connected to the top surface of the air inlet 3, an output end of the motor 12 is fixedly connected to the top end of the No. 1 screw rod 11, and the bottom end of the No. 1 screw rod 11 is rotatably connected to the inner bottom surface of the air inlet 3, a No. 1 limit rod 13 vertically passes through and is slidably connected to the other end of the steel brush plate 10, and the two ends of the No. 1 limit rod 13 are respectively fixedly connected to the inner top surface and inner bottom surface of the air inlet 3.

[0022] The collecting mechanism 6 includes a discharge port 14 extending through the bottom surface of the air inlet 3 , the discharge port 14 is located on one side of the filter screen 4 , and a collecting box 15 is disposed on the bottom surface of the air inlet 3 below the discharge port 14 .

[0023] Two pressure plates 16 are arranged below the two ends of the collecting box 15, and the top surfaces of the two pressure plates 16 are in contact with the bottom surfaces of the two ends of the collecting box 15. One end of the two pressure plates 16 is vertically penetrated by a No. 2 screw 17 threadedly connected, and the top of the No. 2 screw 17 is rotatably connected to the bottom surface of the air inlet 3. The other ends of the two pressure plates 16 are vertically penetrated by a No. 2 limit rod 18 slidably connected, and the top of the No. 2 limit rod 18 is fixedly connected to the bottom surface of the air inlet 3.

[0024] The sealing gasket 19 is fixedly connected to the top surface of the collecting box 15 , and the top surface of the sealing gasket 19 is in contact with the bottom surface of the air inlet 3 .

[0025] The specific implementation method is as follows: by setting up a cleaning mechanism 5, it is convenient to clean the smoke particles accumulated on one side of the filter 4, without the need to frequently replace the filter 4, thereby reducing labor consumption; by setting up a collecting mechanism 6, it is convenient to collect the smoke particles that fall from the filter 4 to prevent them from remaining in the air inlet 3.

[0026] As attached Figure 1 A dry coke quenching waste heat boiler device for coal coking is shown, the detection mechanism 7 includes a mounting box 20 arranged on the top surface of the air inlet 3, the mounting block 9 and the motor 12 are both located in the mounting box 20, the bottom of one end of the mounting box 20 is rotatably connected to the top surface of the air inlet 3 through a hinge, a gas detector 21 is installed on the top of the mounting box 20, an alarm 22 is installed on one end of the top surface of the air inlet 3, and the gas detector 21 is electrically connected to the alarm 22.

[0027] The specific implementation method is as follows: by setting up the detection mechanism 7, it is convenient to give an alarm in time when smoke leakage occurs, thereby effectively reducing safety hazards.

[0028] The working principle of the utility model is as follows: during operation, when the flue gas enters the waste heat boiler body 1 through the air inlet 3, some flue gas particles in the flue gas are filtered through the filter screen 4, and at the same time, the motor 12 drives the No. 1 screw 11 to rotate back and forth, so that the steel brush plate 10 reciprocates up and down, so as to scrape off the flue gas particles accumulated on one side of the filter screen 4, and the scraped flue gas particles fall into the collecting box 15 through the discharge port 14 for collection, and there is no need to frequently replace the filter screen 4; when the flue gas particles in the collecting box 15 need to be cleaned, the two No. 2 screws 17 are rotated to make the two pressure plates 16 move downward, and then the collecting box 15 can be removed from the air inlet 3, and the sealing gasket 19 is used to cooperate with the two pressure plates 16 to improve the sealing performance of the collecting box 15 after installation. When flue gas leakage occurs at the connection of the mounting block 9, it is convenient to detect it in time through the gas detector 21, and the alarm 22 is controlled to alarm, so that the staff can take action in time to avoid safety hazards.

[0029] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0030] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A dry quenching waste heat boiler device for coal coking, comprising: A waste heat boiler body (1) is characterized in that: a mounting frame (2) is mounted on the inner side wall of the waste heat boiler body (1); an air inlet (3) is provided on one side of the mounting frame (2); a filter (4) is provided in the air inlet (3); a cleaning mechanism (5) for cleaning the filter (4) is provided on one side of the filter (4); a collecting mechanism (6) for collecting flue gas particles is provided below the filter (4); and a device for alarming when a flue gas leak occurs is provided above the filter (4). A detection mechanism (7), the detection mechanism (7) comprising a mounting box (20) arranged on the top surface of the air inlet (3), a mounting block (9) and a motor (12) being respectively mounted inside the mounting box (20), a bottom of one end of the mounting box (20) being rotatably connected to the top surface of the air inlet (3) via a hinge, a gas detector (21) being mounted on the top of the mounting box (20), an alarm (22) being mounted on one end of the top surface of the air inlet (3), and the gas detector (21) being electrically connected to the alarm (22); The air inlet (3) is slidably connected to a mounting frame (8), the filter (4) is fixedly connected to the mounting frame (8), the top of the mounting frame (8) is fixedly connected to a mounting block (9), the mounting block (9) penetrates the top surface of the air inlet (3) and is locked with the air inlet (3), the cleaning mechanism (5) comprises a steel brush plate (10) arranged on one side of the filter (4), one end of the steel brush plate (10) vertically penetrates and is threadedly connected to a No. 1 screw rod (11), the top surface of the air inlet (3) is fixedly connected to a motor (12), the output end of the motor (12) is fixedly connected to the top end of the No. 1 screw rod (11), the bottom end of the No. 1 screw rod (11) is rotatably connected to the inner bottom surface of the air inlet (3), the other end of the steel brush plate (10) vertically penetrates and is slidably connected to a No. 1 limit rod (13), the two ends of the No. 1 limit rod (13) are respectively fixedly connected to the inner top surface and inner bottom surface of the air inlet (3).

2. A dry coke quenching waste heat boiler device for coal coking according to claim 1, characterized in that: The collecting mechanism (6) comprises a discharge port (14) extending through the bottom surface of the air inlet (3), the discharge port (14) being located on one side of the filter screen (4), and a collecting box (15) being provided on the bottom surface of the air inlet (3) below the discharge port (14).

3. A dry coke quenching waste heat boiler device for coal coking according to claim 2, characterized in that: A pressure plate (16) is provided below both ends of the collection box (15); the top surfaces of the two pressure plates (16) are in contact with the bottom surfaces of both ends of the collection box (15); one end of the two pressure plates (16) is vertically penetrated by a second screw rod (17) threadedly connected; the top end of the second screw rod (17) is rotatably connected to the bottom surface of the air inlet (3); the other ends of the two pressure plates (16) are vertically penetrated by a second limit rod (18) slidably connected; the top end of the second limit rod (18) is fixedly connected to the bottom surface of the air inlet (3).

4. A dry coke quenching waste heat boiler device for coal coking according to claim 3, characterized in that: A sealing gasket (19) is fixedly connected to the top surface of the collection box (15), and the top surface of the sealing gasket (19) is in contact with and connected to the bottom surface of the air inlet (3).