Tire bead wire heat treatment equipment
By designing a bead wire heat treatment equipment including heating box, transmission motor, rolling wheel, fixed wheel, blower, electric heater, pickling chamber, water washing chamber and oil-cooled box, the problem of existing equipment not being able to fully heat, pickling and quickly cool down, and more efficient wire handling and equipment operation are achieved.
Patent Information
- Application Number
- CN202421756912.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing bead wire heat treatment equipment cannot fully heat the steel wire, the heating is not thorough, the surface impurities and debris cannot be removed by pickling, and the rapid cooling and unified collection cannot be achieved, resulting in increased labor burden for users and reduced equipment work efficiency.
A bead wire heat treatment equipment including a heating box, a transmission motor, a rolling wheel, a fixed wheel, a blower, an electric heater, a pickling chamber, a water washing chamber and an oil-cooled chamber are designed. The body is driven to be in an S-shaped winding in the heating box through the transmission motor, and the heating is more uniform; the blower and electric heater are used for heating, and the temperature detector is used for real-time monitoring; the body enters the pickling chamber and the water washing chamber through the guide wheel, and is pickling and washing with the stirring blade and the shower head; finally cools through the oil-cooled box and winds through the winding wheel.
The uniform heating of the steel wire is achieved, ensuring the efficiency of pickling and water washing, rapid cooling and unified collection, reducing the labor burden of users and improving the working efficiency of the equipment.
Smart Images

Figure CN222809515U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire heat treatment equipment, in particular to a tire bead steel wire heat treatment equipment. Background Art
[0002] Bead wire is used for the bead part of the tire. It is one of the main skeleton materials of the tire and is used to manufacture tire bead wire bundles for passenger cars and other vehicles. Its function is to fix the tire tightly on the rim and bear various interaction forces between the tire and the rim. Bead wire is a high-performance metal wire with bronze, copper or brass coating on the surface of carbon round steel wire after drawing. However, the existing bead wire heat treatment equipment still has certain defects, such as:
[0003] The "heat treatment device for a tire bead wire production line" with application number CN202322628858.X includes a fixed ring frame with a cavity inside, and also includes: a cover plate, a heating block, a fixed rod, a fixed cylinder, a shaking mechanism and a jet mechanism. The heat treatment device for a tire bead wire production line cannot completely heat the steel wire, and the heating is not thorough. The steel wire cannot be pickled after the equipment has finished heating, and impurities and debris on the surface of the steel wire cannot be removed, and the steel wire cannot be quickly cooled down and collected uniformly. It cannot meet the daily needs of users, increases the labor burden of users, and reduces the working efficiency of the equipment. Utility Model Content
[0004] The purpose of the utility model is to provide a tire bead wire heat treatment equipment to solve the problems raised in the above-mentioned background technology that the steel wire cannot be completely heated, the heating is not thorough, the steel wire cannot be pickled after the equipment is heated, the impurities and debris on the surface of the steel wire cannot be removed, the steel wire cannot be quickly cooled and uniformly collected, the daily needs of the user cannot be met, the labor burden of the user is increased, and the working efficiency of the equipment is reduced.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tire bead wire heat treatment equipment, comprising a heating box, a first fixed frame is fixedly installed on the upper end of the left wall of the heating box, a transmission motor is fixedly installed on the rear wall of the first fixed frame, a discharging wheel is fixedly installed on the front end of the transmission motor, a main body is wound on the discharging wheel, three fixed wheels are connected to the left uniform bearing of the heating box, two fixed wheels are connected to the right uniform bearing of the heating box, and the main body is S-shaped and wound on the fixed wheels, a blower is fixedly installed at the center of the upper top surface of the heating box, an electric heater is fixedly installed on the inner wall of the heating box, and a guide wheel is connected to the bearing at the lower end of the right wall of the heating box.
[0006] As the preferred technical solution of the utility model, a box body is fixedly installed on the lower bottom surface of the heating box, a scraper sleeve is fixedly installed on the right part of the box body, and the main body is slidably connected to the scraper sleeve, a pickling bin is provided on the right part of the box body, a water washing bin is provided on the left part of the box body, and a driving motor is embedded and fixedly installed on the inner bottom surface of the pickling bin, a stirring blade is fixedly installed on the upper end of the driving motor, and the stirring blade is connected to the box body by a bearing.
[0007] As the preferred technical solution of the utility model, the upper top surface bearing of the stirring blade is connected to a filter plate, the filter plate and the box are fixedly installed, the upper top surface of the filter plate is provided with a groove, and the bearing inside the groove is connected to a fixed wheel, the first absorbent cotton is fixedly installed on the central upper part of the box, and the lower end bearing of the first absorbent cotton is connected to a fixed wheel, the main body is wrapped around the upper end of the fixed wheel, and the main body and the first absorbent cotton are in surface contact.
[0008] As the preferred technical solution of the utility model, a plurality of spray heads are evenly and fixedly installed on the inner top surface of the left part of the box body, and a fixed wheel is connected to the central bearing inside the washing bin, a fixed wheel is connected to the upper bearing on the left wall surface of the box body, and a second absorbent cotton is fixedly installed on the left wall surface of the box body.
[0009] As the preferred technical solution of the utility model, the main body is in surface contact with the second absorbent cotton, an oil cooler is fixedly installed on the lower bottom surface of the box body, the box body and the left wall surface of the oil cooler are respectively connected to a guide wheel by a bearing, and the interior of the oil cooler is evenly connected to two fixed wheels by bearings.
[0010] As an optimal technical solution of the utility model, a second fixed frame is fixedly installed on the lower end of the right wall of the box body, the internal bearing of the second fixed frame is connected to a winding wheel, and a transmission motor is fixedly installed on the rear wall of the second fixed frame, and a temperature detector is fixedly installed on the left end of the inner top surface of the heating box.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. This tire bead wire heat treatment equipment is convenient for the user to start the right transmission motor to drive the main body to move to the right. At this time, the blower and the electric heater are turned on to heat the inside of the heating box. Then, the main body is S-shaped wound by multiple fixed rollers, so that the main body is heated more evenly in the heating box. The temperature in the heating box can be detected by the temperature detector, which is convenient for the user to monitor and adjust the temperature in the heating box in real time. The main body is allowed to enter the pickling chamber through the guide wheel, and the debris on the surface of the main body is scraped off by the scraper sleeve, which is convenient for pickling of the main body, ensuring the pickling efficiency of the main body and improving the working quality of the equipment.
[0013] 2. This tire bead wire heat treatment equipment can easily drive the stirring blade to rotate by driving the motor, stir the acid solution inside the equipment to prevent deposition, and block the debris on the surface of the body. The body is fixed with a wheel inside the groove so that the body can be completely immersed in the acid solution. The remaining acid solution on the surface of the body is easily removed by the first absorbent cotton, and then the spray head is started to rinse the body. At this time, the rinsed body is treated with water absorption by the second absorbent cotton, and then the body is cooled again by the oil cooling box to cool the body to the maximum extent. After cooling, the body is reeled in by the reeling wheel, which reduces the labor burden of the user and improves the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0015] Figure 2 This is a left-side structural schematic diagram of the scraper ring of the utility model;
[0016] Figure 3 This is a left-side structural diagram of the unwinding wheel of the utility model;
[0017] Figure 4 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0018] Figure 5 For this utility model Figure 1 Enlarged structural diagram at B in the middle.
[0019] In the figure: 1. heating box; 2. first fixed frame; 3. transmission motor; 4. unwinding wheel; 5. fixed wheel; 6. blower; 7. electric heater; 8. guide wheel; 9. scraper sleeve; 10. main body; 11. driving motor; 12. stirring blade; 13. filter plate; 14. groove; 15. first absorbent cotton; 16. spray head; 17. box; 18. oil cooling box; 19. second absorbent cotton; 20. second fixed frame; 21. reel; 22. temperature detector. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-5The technical solution of the utility model is a tire bead wire heat treatment equipment, comprising a heating box 1, a first fixed frame 2 is fixedly installed on the upper end of the left wall of the heating box 1, a transmission motor 3 is fixedly installed on the rear wall of the first fixed frame 2, a discharging wheel 4 is fixedly installed on the front end of the transmission motor 3, a body 10 is wound on the discharging wheel 4, three fixed wheels 5 are connected to the left uniform bearing of the heating box 1, two fixed wheels 5 are connected to the right uniform bearing of the heating box 1, and the body 10 is S-shaped and wound on the fixed wheel 5, a blower 6 is fixedly installed at the center of the upper top surface of the heating box 1, an electric heater 7 is fixedly installed on the inner wall of the heating box 1, and a guide wheel 8 is connected to the bearing at the lower end of the right wall of the heating box 1.
[0022] A box body 17 is fixedly installed on the lower bottom surface of the heating box 1, a scraper sleeve 9 is fixedly installed on the right part of the box body 17, and the main body 10 is slidably connected to the scraper sleeve 9, a pickling bin is provided on the right part of the box body 17, a water washing bin is provided on the left part of the box body 17, and a driving motor 11 is embedded and fixedly installed on the inner bottom surface of the pickling bin, a stirring blade 12 is fixedly installed on the upper end of the driving motor 11, and the stirring blade 12 is connected to the box body 17 by a bearing.
[0023] The upper top surface bearing of the stirring blade 12 is connected to a filter plate 13, and the filter plate 13 and the box body 17 are fixedly installed. A groove 14 is opened on the upper top surface of the filter plate 13, and a fixed wheel 5 is connected to the bearing inside the groove 14. A first absorbent cotton 15 is fixedly installed on the central upper part of the box body 17, and a fixed wheel 5 is connected to the lower end bearing of the first absorbent cotton 15. The main body 10 is wrapped around the upper end of the fixed wheel 5, and the main body 10 and the first absorbent cotton 15 are in surface contact.
[0024] A plurality of spray heads 16 are evenly fixedly installed on the left inner top surface of the box body 17, a fixed wheel 5 is connected to the central bearing inside the washing bin, a fixed wheel 5 is connected to the upper bearing on the left wall surface of the box body 17, and a second absorbent cotton 19 is fixedly installed on the left wall surface of the box body 17.
[0025] The main body 10 is in surface contact with the second absorbent cotton 19, and an oil cooler 18 is fixedly installed on the lower bottom surface of the box body 17. The left wall surfaces of the box body 17 and the oil cooler 18 are respectively connected to a guide wheel 8 by a bearing, and the interior of the oil cooler 18 is evenly connected to two fixed wheels 5 by bearings.
[0026] A second fixing frame 20 is fixedly installed on the lower end of the right wall of the box body 17, a winding wheel 21 is connected to the internal bearing of the second fixing frame 20, and a transmission motor 3 is fixedly installed on the rear wall of the second fixing frame 20, and a temperature detector 22 is fixedly installed on the left end of the inner top surface of the heating box 1.
[0027] Working principle: Before the equipment works, the user first starts the blower 6 and the electric heater 7 to heat the inside of the heating box 1, and detects the temperature inside the heating box 1 through the temperature detector 22, so that the user can control and monitor the temperature in the heating box 1. Then, the transmission motor 3 on the right is started to drive the winding wheel 21 to rotate, and the main body 10 is driven to move inside the equipment. The main body 10 is heated in the heating box 1, and then enters the box 17 through the guide wheel 8 on the right. The drive motor 11 is started to rotate to drive the stirring blade 12 to rotate, and the acid solution inside the pickling bin is stirred to prevent deposition. The main body 10 scrapes the debris on the surface through the scraper sleeve 9, and then enters the acid solution for pickling. The acid solution remaining on the surface of the main body 10 is absorbed by the first absorbent cotton 15, and then the main body 10 enters the water washing bin and washes the main body 10 with water through the spray head 16. The second absorbent cotton 19 absorbs the residual water on the surface of the main body 10. Finally, the main body 10 is completely cooled by the oil cooling box 18 and reeled up by the reel 21.
[0028] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bead wire heat treatment device, comprising a heating box (1), characterized in that: A first fixing frame (2) is fixedly mounted on the upper end of the left wall of the heating box (1); a transmission motor (3) is fixedly mounted on the rear wall of the first fixing frame (2); a discharging wheel (4) is fixedly mounted on the front end of the transmission motor (3); a body (10) is wound around the discharging wheel (4); three fixed wheels (5) are connected to a uniform bearing on the left side of the heating box (1); two fixed wheels (5) are connected to a uniform bearing on the right side of the heating box (1); and the body (10) is wound around the fixed wheels (5) in an S shape; a blower (6) is fixedly mounted at the center of the upper top surface of the heating box (1); an electric heater (7) is fixedly mounted on the inner wall of the heating box (1); and a guide wheel (8) is connected to a bearing at the lower end of the right wall of the heating box (1).
2. The bead wire heat treatment equipment according to claim 1, characterized in that: A box body (17) is fixedly mounted on the bottom surface of the heating box (1), a scraper sleeve (9) is fixedly mounted on the right side of the box body (17), and the main body (10) penetrates and is slidably connected to the scraper sleeve (9), a pickling bin is arranged on the right side of the box body (17), a water washing bin is arranged on the left side of the box body (17), and a driving motor (11) is embedded and fixedly mounted on the inner bottom surface of the pickling bin, a stirring blade (12) is fixedly mounted on the upper end of the driving motor (11), and the stirring blade (12) is connected to the box body (17) by a bearing.
3. The bead wire heat treatment equipment according to claim 2, characterized in that: The upper top surface bearing of the stirring blade (12) is connected to a filter plate (13), and the filter plate (13) and the housing (17) are fixedly installed. The upper top surface of the filter plate (13) is provided with a groove (14), and the inner bearing of the groove (14) is connected to a fixed wheel (5). The central upper part of the housing (17) is fixedly installed with a first absorbent cotton (15), and the lower end bearing of the first absorbent cotton (15) is connected to a fixed wheel (5). The body (10) is wound around the upper end of the fixed wheel (5), and the body (10) and the first absorbent cotton (15) are in surface contact.
4. The bead wire heat treatment equipment according to claim 3, characterized in that: A plurality of spray heads (16) are evenly and fixedly mounted on the inner top surface of the left portion of the box body (17), a fixed wheel (5) is connected to the central bearing inside the washing bin, a fixed wheel (5) is connected to the upper bearing of the left wall surface of the box body (17), and a second absorbent cotton (19) is fixedly mounted on the left wall surface of the box body (17).
5. The bead wire heat treatment equipment according to claim 4, characterized in that: The main body (10) is in surface contact with the second absorbent cotton (19); an oil cooling box (18) is fixedly installed on the lower bottom surface of the box body (17); the left wall surfaces of the box body (17) and the oil cooling box (18) are respectively connected to a guide wheel (8) by a bearing; and the interior of the oil cooling box (18) is evenly connected to two fixed wheels (5) by a bearing.
6. The bead wire heat treatment equipment according to claim 5, characterized in that: A second fixing frame (20) is fixedly mounted on the lower end of the right wall of the box body (17); a winding wheel (21) is connected to the internal bearing of the second fixing frame (20); a transmission motor (3) is fixedly mounted on the rear wall of the second fixing frame (20); and a temperature detector (22) is fixedly mounted on the left end of the inner top surface of the heating box (1).
Citation Information
Patent Citations
A heat treatment device for tire bead wire production line
CN220951952U