Shallow groove type assembled tramcar turnout
Through the design of shallow-trough assembled tram switches, the forged rails and steel plates are used for welding, which solves the problems of high processing costs and inconvenient transportation of the overall switch, and achieves the effect of simplifying processing, reducing costs and improving stability.
Patent Information
- Application Number
- CN202421357826.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing shallow-trough tram turntables adopt an integral structure, resulting in high processing costs, difficult to lift and transport, and inconvenient for processing and laying on construction sites.
It adopts shallow-trough assembly tram turnout, which is composed of forged and welded steel rails and steel plates. It only requires simple CNC milling and welding to reduce processing parts and costs.
It reduces processing costs, simplifies the processing process, facilitates lifting, transportation and construction site laying, and improves the stability and durability of the switches.
Smart Images

Figure CN222809796U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a shallow groove type tramway turnout, in particular to a shallow groove type assembled tramway turnout. Background Art
[0002] Trams are an important part of the urban transportation system, and their operating safety and comfort play a vital role in daily travel. In order to enable the tram to transition smoothly at the turnout and reduce driving noise and vibration, shallow groove tracks are generally used. At present, the commonly used shallow groove tram turnouts use integral turnouts. Integral turnouts refer to the use of 100mm and 85mm thick steel plates welded, followed by profiling and then machining. The turnout rails of this structure require many machined parts, with high processing costs, and are heavy and difficult to hoist and transport, and are not convenient for processing and laying on the construction site. Utility Model Content
[0003] In view of the problems and defects existing in the above-mentioned background technology, the utility model provides a shallow groove type assembled tram turnout, which is composed of forged rails and steel plates welded together. During processing, it only needs to perform simple CNC processing on the rails and steel plates and then weld them into shape. Few parts need to be processed, and the processing is simple, thereby reducing the processing cost.
[0004] In order to achieve the above-mentioned purpose, the utility model provides a shallow groove type assembled tram turnout, which includes a basic rail, a guard rail and a pointed rail. The basic rail and the guard rail are fixedly connected to the bottom plate of the basic rail base, and a rail base slide is arranged between the basic rail and the guard rail. The basic rail base slide is fixedly connected with the corresponding basic rail and the guard rail to form a structure with an open top and a closed bottom to form a cavity, and the pointed rail is arranged on the basic rail base slide. This technical solution welds the basic rail and the guard rail to the bottom plate of the basic rail base. During processing, the basic rail and the guard rail need to be processed less than the integral tram turnout, and no profiling processing is required, only simple milling processing is required, and the processing is simple and easy to manufacture.
[0005] Furthermore, a fixing groove is provided on the guard rail, and one side of the base rail base slide is located in the fixing groove and fixedly connected to the side wall thereof. The fixing groove is designed to facilitate the fixing of the base rail base slide, and the bottom surface of the fixing groove can also play a supporting role, ensuring the stability of the base rail base slide, and providing a basis for the point rail to be able to move back and forth on it.
[0006] Furthermore, a plurality of welding openings are reserved on the side wall of the fixing groove, so as to facilitate the welding of the base rail slide plate and the guard rail and reduce welding deformation.
[0007] Furthermore, a plurality of process holes are provided on the base rail.
[0008] Furthermore, a support plate is provided on one side of the base rail base slide plate close to the base rail, the top end of the support plate is connected to the bottom surface of the base rail base slide plate, and the bottom end is fixed to the base rail base bottom plate. The support plate is provided to increase the supporting force of the base rail base slide plate and prevent it from deforming and affecting the back and forth movement of the point rail.
[0009] Furthermore, the base rail and the guard rail are connected by a plurality of bolt assemblies arranged at intervals, and the bolt assemblies are located below the base slide plate of the base rail.
[0010] Compared with the prior art, the utility model has the following technical effects:
[0011] 1. The basic rail and guard rail of the shallow groove assembled tram turnout of the utility model are welded on the bottom plate of the basic rail base. During processing, the basic rail and the guard rail need to be processed less than the integral tram turnout, and no profiling processing is required, only simple milling processing is required, which is simple to process and easy to manufacture;
[0012] 2. The utility model provides a fixing groove on the guard rail to facilitate fixing the basic rail base slide plate. The bottom surface of the fixing groove can also play a supporting role to ensure the stability of the basic rail base slide plate and provide a basis for the point rail to be smoothly moved back and forth thereon;
[0013] 3. The utility model provides a support plate below the base rail slide to improve the support force of the base rail slide and prevent deformation of the base rail slide from affecting the back and forth movement of the point rail.
[0014] 4. The utility model provides welding ports on the guard rail and process holes on the base rail, which facilitates welding of the base rail base slide, the guard rail and the base rail, while also reducing welding deformation and ensuring dimensional accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a shallow groove assembled tramway switch of the utility model;
[0016] Figure 2 yes Figure 1 Schematic diagram of the cross-sectional structure of the CC;
[0017] Figure 3 yes Figure 1 Schematic diagram of the cross-sectional structure of AA;
[0018] Figure 4 yes Figure 1 Schematic diagram of the cross-sectional structure of BB.
[0019] In the figure: 1. basic rail, 2. bottom plate of basic rail base, 3. guard rail, 4. slide plate of basic rail base, 5. point rail, 6. fixing groove, 7. support plate, 8. welding mouth, 9. process hole, 10. bolt, 11. nut, 12. washer. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example: Figure 1 and 2 A shallow groove type assembled tramway turnout shown in the figure comprises a basic rail 1, a guard rail 3 and a point rail 5. The basic rail 1 and the guard rail 3 are fixedly connected to the basic rail base bottom plate 2 by welding. A basic rail base slide plate 4 is arranged between the basic rail 1 and the guard rail 3. The basic rail base slide plate 4 is fixedly connected with the corresponding basic rail 1 and the guard rail 3 to form a structure with an open upper part and a closed lower part to form a cavity. The structure is not only high in strength and good in stability, but also has good sealing performance, ensuring its durability in use. A point rail 5 is arranged on the basic rail base slide plate 4. Since the turnout is open at the top, it is convenient to maintain and replace the point rail. The basic rail 1 of this embodiment adopts 60R2 steel rail, the material of the basic rail base bottom plate 2 is Q235, and the thickness is 90-95mm. The material of the guard rail 3 and the basic rail base slide plate 4 adopts NM400, and the guard rail is made of steel with a thickness of 40mm. The turnout of this embodiment is relatively light in weight compared with the integral turnout of the prior art, and is convenient for hoisting, transportation and laying.
[0022] In this embodiment, if Figure 2 As shown, a fixing groove 6 is provided on the guard rail 3. Specifically, the fixing groove 6 is provided on the side of the guard rail 3 facing the basic rail 1. One side of the basic rail base slide plate 4 is located in the fixing groove 6 and is fixedly connected to the side wall thereof. This structure is not only convenient for fixing the basic rail base slide plate 4, but the bottom of the fixing groove 6 also supports the basic rail base slide plate 4, thereby ensuring its stability and durability.
[0023] like Figure 3 As shown, in order to facilitate welding and reduce welding deformation, multiple welding openings 8 are reserved on the side wall of the fixing groove 6, and the welding openings 8 penetrate the side wall of the fixing groove 6. At the same time, multiple process holes 9 are provided on the basic rail 1 to facilitate welding of the basic rail base slide plate 4, so as to avoid the problems of large deformation and low dimensional accuracy of the assembled turnout after welding.
[0024] like Figure 2As shown, in order to ensure the durability of the basic rail base slide plate 4 and improve its supporting force, a support plate 7 is provided on the side of the basic rail base slide plate 4 close to the basic rail 1. The support plate 7 is in the shape of an elongated strip, and a steel plate of the same length as the basic rail base slide plate 4 can be selected. Preferably, the support plates 7 of this embodiment are multiple, and the multiple support plates 7 are arranged at intervals. The top end of the support plate 7 is connected to the bottom surface of the basic rail base slide plate 4, and the bottom end thereof is fixed on the basic rail base bottom plate 2. The support plate 7 improves the supporting force of the basic rail base slide plate 4, prevents it from deformation, and prolongs its service life.
[0025] like Figure 4 As shown, in order to improve the stability of the connection between the base rail and the guard rail and ensure its durability, the base rail 1 and the guard rail 3 are connected by a plurality of bolt assemblies arranged at intervals. The bolt assembly is located below the base rail base slide 4. The bolt assembly includes a M27×290mm bolt 10, an M27 nut 11 and a washer 12.
[0026] The utility model assembles the basic rail 1, the guard rail 3 and the basic rail base bottom plate 2 together by welding. During processing, only simple CNC milling processing is required for the basic rail 1 and the guard rail 3, and then they are welded together with the basic rail base bottom plate 2, which is easy to process and manufacture and reduces processing costs.
[0027] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A shallow groove assembled tramway switch, comprising a base rail, a guard rail and a point rail, characterized in that: The basic rail and the guard rail are both fixedly connected to the bottom plate of the basic rail base, a rail base slide plate is arranged between the basic rail and the guard rail, the basic rail base slide plate is fixedly connected with the corresponding basic rail and the guard rail to form a structure with an open upper part and a closed lower part to form a cavity, and the pointed rail is arranged on the basic rail base slide plate.
2. The shallow groove assembled tramway switch according to claim 1, characterized in that: A fixing groove is arranged on the guard rail, and one side of the basic rail base slide plate is located in the fixing groove and is fixedly connected with the side wall thereof.
3. The shallow groove assembled tramway switch according to claim 2, characterized in that: A plurality of welding openings are reserved on the side wall of the fixing groove.
4. The shallow groove assembled tramway switch according to claim 2, characterized in that: A plurality of process holes are arranged on the stock rail.
5. The shallow groove assembled tramway switch according to claim 2, characterized in that: A support plate is arranged on one side of the stock rail base slide plate close to the stock rail, the top end of the support plate is connected to the bottom surface of the stock rail base slide plate, and the bottom end of the support plate is fixed to the stock rail base bottom plate.
6. The shallow groove assembled tramway switch according to any one of claims 1 to 5, characterized in that: The base rail and the guard rail are connected by a plurality of bolt assemblies arranged at intervals, and the bolt assemblies are located below the base slide plate of the base rail.