Annular welding device for wind power tower drum

By designing a wind power tower ring welding device with a drive motor and transmission gear, the problem of difficulty and poor effect of ring welding is solved, and a more efficient and convenient welding process is achieved.

CN222903060UActive Publication Date: 2025-05-27中水四局(吐鲁番)装备工程有限公司

Patent Information

Application Number
CN202421883789.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-27
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The ring welding device of existing wind power towers is difficult when performing ring welding, resulting in poor welding effect.

Method used

An annular welding device for a wind power tower is designed, including a fixed substrate, a connecting mechanism, an annular welding assembly and a limit assembly. By driving the motor to rotate the rotating shaft and transmission gear, meshing with the annular rack to realize the ring-shaped mobile welding of the welding gun.

Benefits of technology

The processing speed of the ring welding device and the controllability of local welding are improved, the overall processing is convenient, and the welding effect is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an annular welding device for a wind power tower drum, which comprises a fixed base plate provided with a connecting mechanism. The connecting mechanism comprises a connecting assembly arranged in the middle section of the fixing base plate, the connecting assembly is connected with an annular welding assembly, and limiting assemblies are arranged on the two sides of the fixing base plate. Limiting sliding grooves are formed in the two sides of an annular rack slidably connected to the outer wall of the fixed sliding block, a driving motor is fixedly installed on the inner side of a connecting frame slidably connected to the limiting sliding grooves, the running driving motor drives a rotating shaft fixedly connected with the output end to rotate, and a transmission gear fixedly connected to the outer wall of the rotating shaft rotates along with the rotating shaft. The rotating transmission gear is meshed with the annular rack, the extending frame fixedly connected to the outer wall of the first connecting frame moves along with the rotating transmission gear, the welding gun fixedly installed at the outer end of the extending frame can conduct annular moving welding on the limited machined part, the overall machining speed and local welding are controllable, and overall machining is convenient and fast.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ring welding devices for wind power towers, and in particular relates to a ring welding device for wind power towers. Background Art

[0002] A wind turbine tower is a tower pole for wind power generation. It mainly plays a supporting role in a wind turbine generator set and absorbs the vibration of the set. Generally, a wind turbine tower is composed of three or more tower shells. Each tower shell is welded together by several shell sections. The welds between the shell sections are annular welds, so they are called ring welds. Before welding, the wind turbine tower needs to be placed on a ring welding device, and the wind turbine tower shell is supported by the ring welding device.

[0003] Disclosed is a ring welding device for a wind turbine tower, with the publication number CN220330433U, and the beneficial effects are as follows: a hand wheel is rotated by manpower to rotate, so that the hand wheel, screw rod, turntable, pressing frame, through groove, limit rod, limit block, and stabilizing frame cooperate with each other to achieve a clamping and fixing effect, thereby avoiding shaking of the wind turbine tower during welding of the wind turbine tower, thereby achieving the effect of improving the stability of the ring welding device; the wind turbine tower is placed on a placement frame, so that the placement frame, stabilizing frame, buffer groove, sliding plate, spring, and sliding rod cooperate with each other to achieve a buffering effect, and the placed wind turbine tower can be effectively protected, thereby achieving the effect of improving the protectiveness of the ring welding device.

[0004] The ring welding device of the wind turbine tower prevents the wind turbine tower from shaking during the welding process by clamping and fixing the components, thereby improving the stability of the ring welding device. However, in actual use, since the overall tower is annular, it is difficult to weld it. The limited processed parts are welded by adjusting welding, and the overall welding effect is poor. Based on this, a ring welding device for a wind turbine tower is proposed to solve the above problem. Utility Model Content

[0005] The utility model aims to provide a ring welding device for a wind power tower to solve the technical problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the specific technical scheme of the utility model is as follows: a ring welding device for a wind power tower, comprising a fixed base plate, the fixed base plate is provided with a connecting mechanism; the connecting mechanism comprises a connecting component arranged in the middle section of the fixed base plate, the connecting component is connected with a ring welding component, and limiting components are arranged on both sides of the fixed base plate;

[0007] The ring welding assembly includes an annular rack, a limiting sliding groove on the outer wall of the annular rack is slidably connected to a connecting frame 1, a driving motor is fixedly installed on the inner side of the connecting frame 1, a rotating shaft is fixedly connected to the output end of the driving motor, a transmission gear is fixedly connected to the outer wall of the rotating shaft, a connecting frame 2 is rotatably connected to the outer end of the rotating shaft, an extension frame is fixedly connected to the outer end of the extension frame, and a welding gun is fixedly installed on the outer end of the extension frame.

[0008] Preferably, the connecting component includes a limiting slider slidably connected to the inner wall of a limiting slide groove opened in the middle section of the fixed base plate, the top of the limiting slider is fixedly connected to a moving seat, the top of the moving seat is fixedly connected to a connecting frame, and the inner side of the connecting frame is fixedly connected to a fixed slider.

[0009] Preferably, the limiting assembly includes a mounting seat fixedly connected to the top of the fixed base plate, a connecting ring is fixedly connected to the top of the mounting seat, and a threaded push rod is threadedly connected to the inner wall of the limiting hole opened in the connecting ring. A rotating block is fixedly connected to the top of the threaded push rod, and a limiting clamp is rotatably connected to the bottom of the threaded push rod.

[0010] Preferably, the second connecting frame is slidably connected to the limiting slide groove formed on the annular rack, and the transmission gear is meshed with the annular rack; a driving motor is fixedly installed on the inner side of the connecting frame 1 which is slidably connected to the limiting slide groove, and the running driving motor drives the rotating shaft fixedly connected to the output end to rotate, and the transmission gear fixedly connected to the outer wall of the rotating shaft rotates accordingly.

[0011] Preferably, the fixed slider is slidably connected to a limiting slot opened on the outer wall of an annular rack, and the annular rack is slidably connected to the top of the fixed base plate; a moving seat is fixedly connected to the top of the limiting slider on the inner wall of the limiting slot opened in the middle section of the fixed base plate, a fixed slider is fixedly connected to the inner side of a connecting frame fixedly connected to the top of the moving seat, and limiting slots are opened on both sides of the annular rack slidably connected to the outer wall of the fixed slider.

[0012] Preferably, the inner wall of the limit clamp is provided with anti-slip teeth, and the limit clamp is distributed circumferentially; a connecting ring is fixedly connected to the top of the mounting seat fixedly connected to both sides of the top of the fixed base plate, and a threaded push rod is threadedly connected to the inner wall of the limit hole opened by the connected connecting ring, and the rotating block is rotated, and the fixedly connected threaded push rod rotates accordingly, and the limit clamp rotatably connected to the bottom of the threaded push rod moves accordingly.

[0013] The utility model provides a ring welding device for a wind power tower having the following advantages:

[0014] 1. The ring welding device of the wind power tower has a fixed slider fixedly connected to the inner side of a connecting frame fixedly connected to the top of the moving seat, and limited sliding grooves are provided on both sides of the annular rack slidably connected to the outer wall of the fixed slider, and a driving motor is fixedly installed on the inner side of the connecting frame 1 that is slidably connected to the limited sliding grooves. The running driving motor drives the rotating shaft fixedly connected to the output end to rotate, and the transmission gear fixedly connected to the outer wall of the rotating shaft rotates accordingly. The rotating transmission gear meshes with the annular rack, and the extension frame fixedly connected to the outer wall of the connecting frame 1 moves accordingly. The welding gun fixedly installed at the outer end of the extension frame can perform ring-shaped mobile welding on the limited workpiece, the overall processing speed and local welding are controllable, and the overall processing is convenient.

[0015] 2. The ring welding device of the wind turbine tower is fixedly connected to the top of the mounting seat on both sides of the top of the fixed base plate with a connecting ring, the inner wall of the limiting hole opened by the connected connecting ring is threadedly connected to a threaded push rod, and the rotating block connected thereto is rotatably connected, and the fixedly connected threaded push rod rotates accordingly, and the limiting clamping plate rotatably connected to the bottom of the threaded push rod moves accordingly, and the inner wall of the movable limiting clamping plate is evenly provided with anti-slip teeth, which is convenient for limiting the workpiece to be processed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the oblique side structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the back structure of the utility model;

[0020] Figure 4 For the utility model Figure 3 The enlarged structural diagram at A in the middle;

[0021] Explanation of marks in the figure: 1. Fixed base plate; 2. Connecting mechanism; 21. Connecting assembly; 211. Limiting slider; 212. Moving seat; 213. Connecting frame; 214. Fixed slider; 22. Ring welding assembly; 221. Ring rack; 222. Connecting frame one; 223. Driving motor; 224. Rotating shaft; 225. Transmission gear; 226. Connecting frame two; 227. Extension frame; 228. Welding gun; 23. Limiting assembly; 231. Mounting seat; 232. Connecting ring; 233. Threaded push rod; 234. Rotating block; 235. Limiting splint. DETAILED DESCRIPTION

[0022] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0023] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0025] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0026] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.

[0027] In order to better understand the purpose, structure and function of the utility model, the following is a further detailed description of a ring welding device for a wind power tower of the utility model in conjunction with the accompanying drawings.

[0028] like Figure 1-4 As shown, a ring welding device for a wind power tower of the utility model comprises a fixed base plate 1, and the fixed base plate 1 is provided with a connecting mechanism 2; the connecting mechanism 2 comprises a connecting component 21 arranged in the middle section of the fixed base plate 1, the connecting component 21 is connected to a ring welding component 22, and limiting components 23 are arranged on both sides of the fixed base plate 1; the ring welding component 22 comprises an annular rack 221, and a limiting slide groove provided on the outer wall of the annular rack 221 is slidably connected to a connecting frame 1 222, a driving motor 223 is fixedly installed on the inner side of the connecting frame 1 222, a rotating shaft 224 is fixedly connected to the output end of the driving motor 223, a transmission gear 225 is fixedly connected to the outer wall of the rotating shaft 224, a connecting frame 2 26 is rotatably connected to the outer end of the rotating shaft 224, an extension frame 227 is fixedly connected to the outer end of the connecting frame 1 222, and a welding gun 228 is fixedly installed on the outer end of the extension frame 227; the connecting component 21 comprises a limiting slider 21 slidably connected to the inner wall of the limiting slide groove provided in the middle section of the fixed base plate 1 1. The top of the limit slider 211 is fixedly connected to a moving seat 212, and the top of the moving seat 212 is fixedly connected to a connecting frame 213, and the inner side of the connecting frame 213 is fixedly connected to a fixed slider 214; the limit assembly 23 includes a mounting seat 231 fixedly connected to the top of the fixed base plate 1, and the top of the mounting seat 231 is fixedly connected to a connecting ring 232, and the inner wall of the limiting hole opened by the connecting ring 232 is threadedly connected to a threaded push rod 233. The top of the threaded push rod 233 is fixedly connected to a rotating block 234, and the bottom of the threaded push rod 233 is rotatably connected to a limiting clamping plate 235; the connecting frame 226 is slidably connected to the limiting sliding groove opened by the annular rack 221, and the transmission gear 225 is meshed with the annular rack 221; the fixed slider 214 is slidably connected to the limiting sliding groove opened on the outer wall of the annular rack 221, and the annular rack 221 is slidably connected to the top of the fixed base plate 1; the inner wall of the limiting clamping plate 235 is provided with anti-slip tooth patterns, and the limiting clamping plates 235 are distributed circumferentially.

[0029] The working principle of the ring welding device of the wind turbine tower: when the ring welding device of the wind turbine tower is actually used, the top of the mounting seat 231 fixedly connected to both sides of the top of the fixed base plate 1 is fixedly connected with a connecting ring 232, the inner wall of the limiting hole provided by the connected connecting ring 232 is threadedly connected with a threaded push rod 233, the rotating block 234 connected is rotatably connected, and the fixedly connected threaded push rod 233 rotates accordingly, and the limiting clamping plate 235 rotatably connected to the bottom of the threaded push rod 233 moves accordingly, and the inner wall of the movable limiting clamping plate 235 is evenly provided with anti-slip teeth, which is convenient for limiting the workpiece to be processed;

[0030] A moving seat 212 is fixedly connected to the top of a limiting slide block 211 provided on the inner wall of a limiting slide groove in the middle section of the fixed base plate 1, a fixed slide block 214 is fixedly connected to the inner side of a connecting frame 213 fixedly connected to the top of the moving seat 212, and limiting slide grooves are provided on both sides of annular racks 221 slidably connected to the outer wall of the fixed slide block 214, and a driving motor 223 is fixedly installed on the inner side of a connecting frame 222 slidably connected to the limiting slide grooves, and the running driving motor 223 drives the rotating shaft 224 fixedly connected to the output end to rotate, and the transmission gear 225 fixedly connected to the outer wall of the rotating shaft 224 rotates accordingly, and the rotating transmission gear 225 meshes with the annular rack 221, and the extending frame 227 fixedly connected to the outer wall of the connecting frame 222 moves accordingly, and the welding gun 228 fixedly installed at the outer end of the extending frame 227 can perform annular moving welding on the limited workpiece, the overall processing speed and local welding are controllable, and the overall processing is convenient.

[0031] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present invention.

Claims

1. A ring welding device for a wind turbine tower, comprising a fixed base plate (1), characterized in that: The fixed substrate (1) is provided with a connection mechanism (2); the connection mechanism (2) comprises a connection component (21) arranged in the middle section of the fixed substrate (1), the connection component (21) is connected to a ring welding component (22), and limit components (23) are arranged on both sides of the fixed substrate (1); The ring welding assembly (22) comprises an annular rack (221), a limiting sliding groove provided on the outer wall of the annular rack (221) is slidably connected to a connecting frame 1 (222), a driving motor (223) is fixedly installed on the inner side of the connecting frame 1 (222), an output end of the driving motor (223) is fixedly connected to a rotating shaft (224), an outer wall of the rotating shaft (224) is fixedly connected to a transmission gear (225), an outer end of the rotating shaft (224) is rotatably connected to a connecting frame 2 (226), an outer end of the connecting frame 1 (222) is fixedly connected to an extension frame (227), and a welding gun (228) is fixedly installed on the outer end of the extension frame (227).

2. A wind turbine tower ring welding device according to claim 1, characterized in that: The connection component (21) comprises a limiting slider (211) slidably connected to the inner wall of a limiting slide groove opened in the middle section of the fixed base plate (1); the top of the limiting slider (211) is fixedly connected to a moving seat (212); the top of the moving seat (212) is fixedly connected to a connecting frame (213); and the inner side of the connecting frame (213) is fixedly connected to a fixed slider (214).

3. The ring welding device for a wind turbine tower according to claim 1, characterized in that: The limiting assembly (23) comprises a mounting seat (231) fixedly connected to the top of the fixed base plate (1); a connecting ring (232) is fixedly connected to the top of the mounting seat (231); a threaded push rod (233) is threadedly connected to the inner wall of a limiting hole provided in the connecting ring (232); a rotating block (234) is fixedly connected to the top of the threaded push rod (233); and a limiting clamping plate (235) is rotatably connected to the bottom of the threaded push rod (233).

4. The ring welding device for a wind turbine tower according to claim 1, characterized in that: The second connecting frame (226) is slidably connected to a limiting sliding groove provided on the annular rack (221), and the transmission gear (225) is meshed with the annular rack (221).

5. The ring welding device for a wind turbine tower according to claim 2, characterized in that: The fixed sliding block (214) is slidably connected to a limiting sliding groove provided on the outer wall of the annular rack (221), and the annular rack (221) is slidably connected to the top of the fixed base plate (1).

6. The ring welding device for a wind turbine tower according to claim 3, characterized in that: The inner wall of the limiting clamping plate (235) is provided with anti-slip tooth patterns, and the limiting clamping plates (235) are distributed around the circumference.

Citation Information

Patent Citations

  • Annular welding device for wind power tower drum

    CN220330433U

Cited By

  • Low-stress welding device for wind power tower drum

    CN224445133U