Wall plastering and flattening device

By designing a wall plastering and flattening device for plastering boards that can rotate ring-shaped, linearly move and multi-directional movement, the problem of inability to cover the entire wall and the need to manually set and repair the joints is solved, and the joint-free and automated plastering and flattening effect is achieved.

CN222810392UActive Publication Date: 2025-04-29V·V·塔图良 +1
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Patent Information

Application Number
CN202321944375.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2022-10-14
Filing Date
2023-07-21
Publication Date
2025-04-29
Estimated Expiration
2033-07-21

AI Technical Summary

Technical Problem

Existing plastering robots and devices have problems in plastering operations that cannot cover the entire wall, can only work in vertical or horizontal planes, and require manual setup and repair of joints.

Method used

A wall plastering and flattening device is designed, using annular rotation, linear movement and multi-directional movement plastering boards, combined with rollers, electric drive jacks, sensors and control modules to automatically level the plastering surface without manual settings and repair of joints.

Benefits of technology

It realizes a seamless flat plastering surface, which can automatically adapt to the shape and size of the wall, covering the entire wall without leaving "blind spots".

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wall plastering and leveling device which is composed of a framework and a belt driving jack which are installed on idler wheels, and the framework is provided with a space posture sensor, a horizontal sensor, a distance sensor, a laser indicator, a control module with a data input and output interface, a transverse automatic moving system and a longitudinal automatic moving system. The system is connected with a movable plastering plate rotating device, and the plastering plate can linearly move and can also rotationally move in the needed direction.
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Description

Technical Field

[0001] The utility model relates to the field of construction and is particularly suitable for plastering operations. Background Art

[0002] The prior art level has a known device patent CN107905511A "Material surface leveling robot and material leveling method", which is used to level the working wall plastering mixture with the help of a movable mechanical structure. The disadvantage of this technical solution is that it cannot plaster the surface outside the range of the plastering board.

[0003] The prior art also includes a device in US Pat. CIIIA US10161143B2, "Plastering machine having foldable upright rail", which has a similar purpose: plastering a wall surface by means of the movement of a leveling device. The disadvantage of this technical solution is that it can only plaster in a linear mode (vertical or horizontal).

[0004] The state of the art also includes plastering robots (https: / / www.youtube.com / watch?v=b-VnxAGyy9Q, released in 2021; https: / / www.youtube.com / shorts / WG8cRBLxQcw, released on July 21, 2022; https: / / www.youtube.com / watch?v=6sxb9Phvlfo, released in 2020), which can automatically level the plaster layer. The disadvantage of this device is that the level of the plaster layer of the device must be set manually, and it can only be leveled on the vertical surface, which means that the device must be moved along the wall to level the entire wall surface and repeatedly adjust the level. After the device completes the work, the joints between the plaster surfaces must be manually repaired to ensure that the wall surface is completely flat.

[0005] The existing state of the art includes an automatic leveling device for a plaster layer (https: / / www.youtube.com / watch?v=O-FswYUdMdA, published in 2014; https: / / www.youtube.com / watch?v=ukZ-e4pGDb4, published in 2014). The disadvantage of this device is that it can only work on a horizontal surface.

[0006] The prior art also includes a plastering layer leveling device (https: / / www.youtube.com / watch?v=bZHqdnr_2UQ, published in 2014), in which a leveling member moves linearly along an axis, and the axis can change its inclination angle, so that diagonal plastering layers can be leveled. The disadvantage of this technical solution is that there is a "blind spot" - if the wall length is greater than the device length, the device must be moved and leveled to level the entire wall.

[0007] There is also a "plastering robot" in the prior art (https: / / www.youtube.com / watch?v=YME5FglmHFc, release date: 2022), which has a similar purpose to the solution applied for - automatically leveling the plaster layer. However, the device requires manual setting of the working level. In addition, the joint position needs to be manually leveled after the device completes the work.

[0008] The technical solution currently applied for is to solve the defects existing in the above-mentioned technology. Utility Model Content

[0009] The utility model provides a device with the main technical task of leveling a plastered wall surface without leaving any joints. This effect is achieved thanks to the structure of the working mechanism (plastering plate) of the device, which can enable the device to rotate in a circular manner, move linearly, and move in all directions.

[0010] The technical effect of the present application is to ensure a seamless and smooth plastering surface.

[0011] The technical effect is achieved thanks to the wall leveling device containing a structure that is interconnected in structure and function, the structure is installed on rollers and electric-driven hoists (the structure with 4 rollers and 4 hoists is the preferred but not the only solution), the structure is equipped with spatial attitude, horizontal and distance sensors, laser indicators, and a control module with data input and output interfaces, and has a longitudinal and lateral movement system for the plastering board. The plastering board is connected to a rotating device, and the characteristic is that the plastering board can move linearly or circularly, and can move in any direction (up, down, left, and right). The function of the plastering board to automatically change its attitude (changing the rotation angle, the length of the plastering board, and the inclination relative to the wall) ensures the leveling of the entire plastered wall without leaving a "blind spot", which is an area that cannot be covered by the working area of ​​the plastering board.

[0012] The applied utility model device is used to level the wall plaster surface in the following manner: the wall is pre-plastered, the plastering mixture is spread on the wall, the wall leveling device is installed parallel to the plastering surface with the help of a laser pointer, the control module is turned on, the "horizontal setting" mode is selected, and then the level sensor installed on the device sends a signal to the crane through the control module, and the crane lifts the device to the necessary level. Thereafter, the operator selects the device working mode (the device includes a software and hardware system control module, through which the device is used in different modes: in manual mode, the plastering board and the control module are forced to move along the track guide; in automatic mode, the control module can be moved or not), the device is started, so that it uses the distance sensor to determine the working surface in automatic mode and level the plastering surface. At this time, the device itself moves linearly along the wall, and the leveling component can move linearly or rotate in a circle to move in the required direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 , full view of the front 3 / 4 angle device.

[0014] 1 – Plasterboard

[0015] 2 – Plasterboard bracket

[0016] 3 – Linear movement module

[0017] 4-Linear movement module fixture

[0018] 5 – Rotating device

[0019] 6 – Current Collector

[0020] 7-Longitudinal tool system

[0021] 8 – Framework

[0022] 9 – Control Module

[0023] 10–Guide rail moving system

[0024] 11 – Lifter

[0025] 12 – Gesture Sensor

[0026] 13 – Laser Pointer

[0027] Figure 2 , full view of the device at a bottom 3 / 4 angle.

[0028] 1 – Plasterboard

[0029] 2 – Plasterboard bracket

[0030] 3 – Linear movement module

[0031] 4-Linear movement module fixture

[0032] 5 – Rotating device

[0033] 6 – Current Collector

[0034] 7-Longitudinal tool system

[0035] 8 – Framework

[0036] 9 – Control Module

[0037] 10–Guide rail moving system

[0038] 11 – Lifter

[0039] 12 – Gesture Sensor

[0040] 14 – Level Sensor

[0041] 15-Horizontal cutting system

[0042] 16 – Distance Sensor

[0043] 17-Data input and output interface

[0044] 18 – Roller

[0045] 19 – Assignment Module DETAILED DESCRIPTION

[0046] The device works as follows: by installing it on the support frame ( Figure 1 , 8; Figure 2 , 8) on the roller ( Figure 2 , 18), the device approaches the prefabricated plastered wall to level the working surface, and turns on the control module ( Figure 1 , 9; Figure 2 ,9), the control module consists of a data input and output interface (the control panel can be used as a better solution, or an interface with voice control technology can be used), an information processing module, an expansion module, installed software, a power supply module, a relay, and an automatic circuit breaker. With the help of a laser pointer ( Figure 2 , 13; Figure 1 , 13), the device probes out according to the pre-calibrated mark, selects the "horizontal setting" mode, and the device uses the installed sensor ( Figure 2 , 14) and lifter ( Figure 1 , 11; Figure 2 , 11) reaches the required horizontal position (the horizontal sensor sends an automatic signal through the control module, and the crane installed on the frame lifts the device to the necessary horizontal position through these signals). At this point, the plastering beacon installation process can be automatically carried out. The operator uses the data input and output interface to select the device working mode (manual, automatic with main pulley movement or main pulley does not move), start the device, and the device uses the distance sensor ( Figure 2, 16) and the installed software, determine the boundaries of the work surface in automatic mode and then level the plastered surface, at which point the device itself moves linearly along the wall (automatically or manually depending on the selected mode), while the leveling component ( Figure 1 , 1; Figure 2 , 1) It can move linearly or turn to the required direction of movement to ensure the elimination of "blind spots".

[0047] The control module of this device has a horizontal ( Figure 2 , 15) and longitudinal ( Figure 1 , 7; Figure 2 ,7) Mobility, achieved by installing screws and nuts (the nuts are installed on the main pulley base for lateral movement and on the rotating device for longitudinal movement).

[0048] Guide rail moving system( Figure 1 , 10) is the frame on the roller, where the electric drive jack and the guide rail that the main pulley moves with the help of the drive motor are installed. The guide rail movement system has a built-in leveling system, which consists of a horizontal sensor (inclinometer) installed on the head base, a distribution module ( Figure 2 , 19), information processing module and electric drive hoist. The information processing module obtains the device posture information with the help of the level sensor, and sends a signal to each hoist through the distribution module, and the hoist lifts each part of the device to the necessary level.

[0049] The advantage of the technical solution applied for lies in the working method of the plastering board in the device, by which the plastering board can be automatically used at different rotation angles and moved in the required direction, thereby leveling the plastering surface of the wall.

[0050] The utility model relates to the field of construction and is suitable for completing plastering operations.

[0051] The technical effect of the present application scheme is to ensure a seamless and smooth plastering surface.

[0052] A wall plastering and leveling device consists of a frame mounted on rollers and a belt-driven jack, the frame is equipped with spatial attitude, level and distance sensors, a laser indicator, a control module with a data input and output interface, and a lateral and longitudinal automatic movement system, the system is connected to a movable plastering plate rotating device, and the plastering plate can move linearly or rotationally in a required direction.

Claims

1. A wall plastering and leveling device, characterized in that: include: A frame (8), wherein the frame (8) is provided with a roller (18); An electrically driven jack (11) for raising and lowering the frame (8); A plastering board (1), a rotating device (5) for rotating and moving the plastering board (1), a longitudinal knife-feeding system (7) and a transverse knife-feeding system (15) for moving the plastering board (1); the plastering board (1) is arranged on the rotating device (5), and the rotating device (5) is arranged on the longitudinal knife-feeding system (7); the transverse knife-feeding system (15) is arranged on a frame (8); the longitudinal knife-feeding system (7) is arranged on the transverse knife-feeding system (15); Attitude sensor (12); A laser pointer (13) for making the plastering plate (1) parallel to the plastering surface; A distance sensor (16) for determining the boundary of the working surface; A level sensor (14) for determining the lifting level of the jack (11); A control module (9) for sending signals to the level sensor (14) and the lifting device (11) respectively, wherein the control module (9) is provided with a data input and output interface for selecting a working mode; Wherein, the posture sensor (12), the laser pointer (13), the level sensor (14), the distance sensor (16), and the control module (9) are respectively arranged on the framework (8).

2. The wall plastering and leveling device according to claim 1, characterized in that: The longitudinal tool feeding system (7) is provided with screws and nuts for realizing longitudinal movement of the plastering board (1), and the nuts are arranged on the rotating device (5).

3. The wall plastering and leveling device according to claim 1, characterized in that: The transverse cutting system (15) is provided with screws and nuts for realizing transverse movement of the plastering board (1), and the nuts are arranged on the base of the main pulley, and the main pulley is moved by means of a driving machine.

4. The wall plastering and leveling device according to claim 1, characterized in that: It also comprises a guide rail moving system (10), on which the jack (11) is installed to move the frame (8).

Citation Information

Patent Citations

  • Material surface flat-scraping robot and material flat-scraping method

    CN107905511A