Cylinder cover clamp fool-proof mounting structure for compressor

By designing the tight connection structure between the cylinder head card and the suction muffler, the problem of the cylinder head card being easily misaligned and not installed during the compressor assembly process is solved, achieving a more efficient assembly process and a more stable product quality.

CN222810926UActive Publication Date: 2025-04-29HUANGSHI DONPER COMPRESSOR CO LTD
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Patent Information

Application Number
CN202421933610.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-04-29
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

During the assembly process of the compressor, the cylinder head is prone to misalignment and inadequate installation, resulting in the inhalation silencer not being fully installed, which may cause serious phenomena such as rupture of the valve plate, air series, and jamming during the compressor operation.

Method used

A cylinder head card anti-stupid installation structure is designed. The cylinder head card is equipped with a pressure plate that is fitted with the suction muffler. A raised snap buckle is provided on the back of the head of the suction muffler. A card slot is formed between the snap buckle and the suction muffler. The card slot matches the pressure plate, so that the cylinder head is inserted tightly in the card slot, so as to be closely connected to the suction muffler.

Benefits of technology

By first installing the cylinder head card and the suction muffler as one, and then installing it into the installation slot of the cylinder head, the cylinder head card is avoided from falling off and wrongly installed during the assembly process, and the assembly efficiency and product quality stability are improved.

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    Figure CN222810926U_ABST
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Abstract

The utility model provides a fool-proof mounting structure for a cylinder cover clamp of a compressor, which comprises an air suction silencer, a cylinder cover and the cylinder cover clamp, the cylinder cover clamp is provided with a pressing plate attached to the air suction silencer, the back surface of the head of the air suction silencer is provided with a raised buckle, a clamping groove is formed between the buckle and the air suction silencer, and the clamping groove is provided with an air inlet and an air outlet. The clamping groove is matched with the pressing plate so that the air cylinder cover clamp can be tightly inserted into the clamping groove, and therefore the air cylinder cover clamp can be tightly connected with the air suction silencer. According to the utility model, the cylinder cover clamp and the air suction silencer are firstly mounted into a whole, and then the whole is mounted in the mounting groove of the cylinder cover, so that a fool-proof effect can be achieved, and the consistency of products is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of compressors, in particular to a cylinder cover card fool-proof installation structure for compressors. Background Art

[0002] Piston compressors are widely used in refrigerators and other refrigeration equipment. The structure of piston compressors is relatively mature. Its cylinder head is equipped with a cylinder head, and the lower end of the cylinder head is equipped with an intake muffler through a cylinder head clamp. The intake muffler is pressed by the elastic force of the cylinder head clamp. However, compressor manufacturers have the following problems in the actual assembly process: generally, the cylinder head clamp is first installed into the mounting groove of the cylinder head, and then the intake muffler is installed. The three are installed in a split manner. During actual installation, the cylinder head clamp is easy to be misplaced or not installed in place, the installation direction is difficult to distinguish, and the assembly process is poor, resulting in the intake muffler not being fully installed in place. If the compressor is incorrectly installed, the compressor may easily cause valve plate rupture, compressor cross-flow, jamming and other serious phenomena during operation. Therefore, it is necessary to design a fool-proof installation structure for the cylinder head clamp to reduce or even avoid the phenomenon of incorrect installation of the cylinder head clamp. Summary of the invention

[0003] The purpose of the utility model is to solve the problems existing in the above-mentioned prior art and to provide a fool-proof installation structure for a cylinder cover of a compressor.

[0004] The specific scheme of the utility model is: a fool-proof installation structure of a cylinder head card for a compressor, comprising an intake muffler, a cylinder head and a cylinder head card, the cylinder head card is provided with a pressure plate that fits with the intake muffler, a raised buckle is provided on the back of the head of the intake muffler, a card slot is formed between the buckle and the intake muffler, the card slot matches the pressure plate so that the cylinder head card is tightly inserted in the card slot, thereby making the cylinder head card tightly connected to the intake muffler.

[0005] Furthermore, the buckle is composed of two symmetrically arranged L-shaped protrusions, and the space between the two L-shaped protrusions forms the clamping slot.

[0006] Furthermore, a limiting boss is provided on the outer wall of the suction muffler below each of the two L-shaped protrusions.

[0007] Furthermore, an arc transition surface is provided at the upper end of one side opposite to the two L-shaped protrusions, and the arc transition surface is used to facilitate the cylinder cover card to be inserted into the card slot.

[0008] Compared with the prior art, the utility model has the following advantages: the cylinder cover card is first installed as a whole with the intake muffler, and then the whole is installed in the installation groove of the cylinder cover, which can play a fool-proof role and improve the consistency of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a three-dimensional schematic diagram of the suction muffler of the utility model;

[0010] Figure 2 yes Figure 1 The main view;

[0011] Figure 3 yes Figure 1 A magnified view of the V position;

[0012] Figure 4 yes Figure 3 AA view;

[0013] Figure 5 It is a schematic diagram of the suction muffler of the utility model being mounted together with the cylinder cover;

[0014] Figure 6 It is a schematic diagram of the suction muffler, the cylinder cover card and the cylinder cover of the utility model being installed together;

[0015] In the figure: 1. Intake silencer; 2. L-shaped protrusion; 3. Limiting boss; 4. Cylinder head; 5. Pressure plate; 6. Cylinder head clamp. DETAILED DESCRIPTION

[0016] See also Figure 1-6 The present embodiment is a foolproof installation structure of a cylinder head card 6 for a compressor, comprising an intake muffler 1, a cylinder head 4 and a cylinder head card 6. The cylinder head card 6 is provided with a pressing plate 5 which fits with the intake muffler 1. A raised buckle is provided on the back of the head of the intake muffler 1. A slot is formed between the buckle and the intake muffler 1. The slot matches the pressing plate 5 so that the cylinder head card 6 is tightly inserted into the slot, thereby making the cylinder head card 6 and the intake muffler 1 tightly connected.

[0017] Furthermore, the buckle is composed of two symmetrically arranged L-shaped protrusions 2, and the space between the two L-shaped protrusions 2 forms the clamping groove.

[0018] Furthermore, a limiting boss 3 is provided on the outer wall of the suction muffler 1 below each of the two L-shaped protrusions 2 .

[0019] Furthermore, an arc transition surface is provided at the upper end of one side opposite to the two L-shaped protrusions 2, and the arc transition surface is used to facilitate the cylinder head card 6 to be inserted into the card slot from top to bottom.

[0020] The pressure plate 5 described in this embodiment is generally rectangular, and its width and thickness match the slot. Therefore, during assembly, the cylinder head clip 6 can be first installed in the slot of the intake muffler 1 and fixed, and then the intake muffler 1 and the cylinder head clip 6 can be integrally installed in the installation slot of the cylinder head 4. This can not only prevent the cylinder head clip 6 from falling off during the assembly process, but also make the assembly operation more convenient and improve the assembly efficiency. At the same time, since the cylinder head clip 6 cannot be installed into the slot in reverse, it has a certain anti-fool effect and improves the stability of product quality.

Claims

1. A foolproof installation structure for a cylinder cover card of a compressor, comprising an air intake muffler, a cylinder cover and a cylinder cover card, wherein the cylinder cover card is provided with a pressing plate fitted with the air intake muffler, and is characterized in that: A raised buckle is provided on the back of the head of the suction muffler, and a slot is formed between the buckle and the suction muffler. The slot matches the pressure plate so that the cylinder head card is tightly inserted into the slot, thereby tightly connecting the cylinder head card with the suction muffler.

2. The cylinder cover card foolproof installation structure for a compressor according to claim 1, characterized in that: The buckle is composed of two symmetrically arranged L-shaped protrusions, and the space between the two L-shaped protrusions forms the clamping slot.

3. The cylinder cover card foolproof installation structure for a compressor according to claim 2, characterized in that: A limiting boss is respectively provided below the two L-shaped protrusions on the outer wall of the suction muffler.

4. The cylinder cover card foolproof installation structure for a compressor according to claim 2, characterized in that: An arc transition surface is arranged on the upper ends of one side opposite to the two L-shaped protrusions, and the arc transition surface is used to facilitate the cylinder cover card to be inserted into the card slot.