Anti-slip device of large-capacity mechanical household garbage incinerator

By installing arc-shaped resistive plates and fabric mechanisms on large-capacity mechanical domestic waste incinerators, the slippage problem is solved, stable combustion and environmentally friendly emissions are achieved, and it is suitable for treating garbage with high moisture content and complex composition.

CN222811763UActive Publication Date: 2025-04-29GRAND BLUE ENG TECH CO LTD +1
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Patent Information

Application Number
CN202420931954.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-04-29
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

When large-capacity mechanical domestic waste incinerators deal with garbage with high moisture content and complex composition, they have slippage problems, resulting in uneven stacking of grate feed layers, affecting combustion conditions and environmentally friendly emissions of pollutants.

Method used

An anti-slip material device is designed, including installing a hopper on one side of the incinerator, a plurality of arc-shaped resistive plates are provided on the inner bottom wall of the hopper, and a tiles are installed on one side of the arc-shaped resistive plate, and a fabric mechanism is installed inside the incinerator to prevent slippage.

Benefits of technology

The garbage is restricted through arc-shaped material resisting plates to avoid uncontrolled garbage slipping, and stable combustion is achieved, which avoids affecting the environmentally friendly emissions of pollutants, and reduces the difficulties in the automatic control system of the incinerator ACC.

✦ Generated by Eureka AI based on patent content.

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Abstract

A large-capacity mechanical household garbage incinerator anti-skid device comprises an incinerator, a hopper is installed on one side of the incinerator, a plurality of arc-shaped material blocking plates are installed on the inner bottom wall of one side of the hopper, protective tiles are installed on one sides of the arc-shaped material blocking plates, and a material distributing mechanism is arranged in the incinerator and used for preventing material sliding. A protection assembly is installed between the arc-shaped material blocking plate and the protection tile, the protection assembly protects the arc-shaped material blocking plate, a reinforcing assembly is installed between the arc-shaped material blocking plate and the protection tile, and the reinforcing assembly fixes the arc-shaped material blocking plate. According to the utility model, the height between the protective tile and the bearing platform casting of the pusher is properly reduced, and the arc-shaped material blocking plate limits the garbage, so that the garbage is in a controlled state in the chute, the uncontrolled garbage is prevented from directly falling onto the combustion grate to cause material sliding, the garbage is fed as required, the combustion is stable, and the environment-friendly emission of pollutants is prevented from being influenced; and the difficulty brought to an ACC automatic control system of the incinerator is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of incinerators, in particular to an anti-skid material device for a large-capacity mechanical domestic garbage incinerator. Background Art

[0002] Incineration of domestic waste for power generation is currently the most mainstream method of waste reduction and hazard treatment. The core equipment of this treatment process is the mechanical grate. Mechanical grate waste incineration power generation technology has the advantages of large processing capacity, high operating reliability, short treatment cycle, significant reduction, complete harmlessness and recyclable waste incineration waste heat. It is suitable for large-scale treatment of unsorted high calorific value urban domestic waste.

[0003] The garbage is poured into the garbage incinerator from the feed port, and the garbage enters the incineration grate in the incinerator for incineration through the reciprocating pushing action of the feeding grate. After the garbage is burned out, the remaining slag enters the slag discharge port and is discharged out of the furnace from the slag discharge port.

[0004] However, due to the diversity of sources of domestic waste, the complexity of its composition, and the seasonal fluctuations in its high moisture content, large-capacity mechanical grates cannot adapt well to these characteristics. The distance from the feeding grate to the chute is usually 1.1-1.45 meters. As the moisture content of the waste fluctuates and its composition characteristics change, the structural characteristics of existing incinerators cannot effectively prevent the movement of the waste in a controlled state, causing some of the waste in the chute to fall directly onto the incineration grate without the need for the feeding grate to move, resulting in waste sliding.

[0005] Sliding materials cause the material layer on the grate to accumulate and the thickness of the material layer to be uneven, which in turn leads to the deterioration of the combustion conditions and the failure to achieve the 3T+E combustion conditions, affecting the environmental emission of pollutants. This abnormal condition also brings difficulties to the incinerator's ACC automatic control system. Utility Model Content

[0006] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the utility model is to provide a large-capacity mechanical domestic waste incinerator anti-slip device, which effectively solves the problem of slippery materials causing accumulation of material layer on the grate and uneven material layer thickness, which in turn leads to deterioration of combustion conditions and failure to achieve 3T+E combustion conditions, affecting the environmental emission of pollutants. This abnormal condition also brings difficulties to the incinerator ACC automatic control system.

[0007] The technical solution is a large-capacity mechanical domestic waste incinerator anti-slip material device, comprising an incinerator, a hopper is installed on one side of the incinerator, a plurality of arc-shaped material blocking plates are installed on the inner bottom wall of one side of the hopper, and a protective tile is installed on one side of the arc-shaped material blocking plate;

[0008] The incinerator is provided with a material distribution mechanism inside to prevent material from slipping;

[0009] A protection component is installed between the arc-shaped material blocking plate and the protective tile, and the protection component protects the arc-shaped material blocking plate;

[0010] A reinforcement component is installed between the arc-shaped material-blocking plate and the protective tile, and the reinforcement component fixes the arc-shaped material-blocking plate.

[0011] Preferably, a chute is provided on one side of the hopper, and a plurality of the arc-shaped material blocking plates are located inside the chute.

[0012] Preferably, the material distribution mechanism comprises a pusher support installed inside the incinerator, and a plurality of triangular material distribution plates are installed on one side of the pusher support.

[0013] Preferably, the top of the protective tile is installed on the bottom of the hopper.

[0014] Preferably, the protective component includes thermal insulation cotton installed on the inner side of the arc-shaped material blocking plate, the top of the thermal insulation cotton is installed on the bottom of the protective tile, and a refractory plastic is installed on the side of the thermal insulation cotton facing away from the arc-shaped material blocking plate, the bottom of the refractory plastic is connected to the inner side of the arc-shaped material blocking plate, and the top of the refractory plastic is connected to the bottom of the protective tile.

[0015] Preferably, the reinforcement assembly includes a reinforcing rib plate, one end of the reinforcing rib plate is installed on the bottom of the inner side of the arc-shaped material blocking plate, the other end of the reinforcing rib plate is installed on the bottom of the protective tile, one side of the reinforcing rib plate is connected to the side of the refractory plastic away from the arc-shaped material blocking plate, and a Y-shaped grabbing nail is installed on the inner side of the arc-shaped material blocking plate, and the top end of the Y-shaped grabbing nail is arranged inside the refractory plastic.

[0016] Preferably, the arc-shaped material blocking plate is arc-shaped, the arc radius of the arc-shaped material blocking plate is greater than or equal to 400mm, the installation height between the upper surface of the pusher support platform and the arc-shaped material blocking plate is between 1100mm-1250mm, and the interval between two adjacent arc-shaped material blocking plates is 2mm.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. When installing the utility model, the height between the protective tile and the casting of the pusher base is appropriately adjusted, and the arc-shaped material blocking plate restricts the garbage, so that the garbage is in a controlled state in the chute, and the uncontrolled garbage is prevented from falling directly onto the combustion grate to cause sliding. The material is fed on demand, the combustion is stable, and the impact on the environmental protection emission of pollutants is avoided, and difficulties are avoided for the ACC automatic control system of the incinerator.

[0019] 2. The device has a simple structure, is easy to install, easy to implement, and has wide adaptability to various furnace types; it has good durability and basically does not require maintenance; it makes the grate material layer flat, promotes the full combustion of garbage on the grate, and prevents the raw material from reducing the thermal burning rate of the slag; it is beneficial to reduce excess air, reduce the heat loss of waste heat boiler exhaust gas, and improve boiler efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a first-view structural schematic diagram of the anti-skid material device for a large-capacity mechanical domestic waste incinerator of the utility model.

[0021] Figure 2 It is a structural schematic diagram of the arc-shaped material blocking plate of the utility model.

[0022] Figure 3 It is a schematic diagram of the overall installation structure of the arc-shaped material blocking plate of the utility model.

[0023] Figure 4 This utility model Figure 1 A is an enlarged schematic diagram.

[0024] Figure 5 It is a schematic diagram of the overall installation structure of the triangular material distribution plate of the utility model.

[0025] Explanation of the symbols in the schematic diagram:

[0026] 1. Incinerator; 2. Hopper; 21. Chute; 3. Arc-shaped material blocking plate; 4. Protective tile; 5. Insulation cotton; 6. Refractory plastic; 7. Reinforcement rib plate; 8. Y-shaped grab nail; 9. Pusher base; 10. Triangular material distribution plate; 11. Pusher trolley. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Depend on Figures 1 to 3 Provided is a large-capacity mechanical domestic waste incinerator anti-skid material device, comprising an incinerator 1, a hopper 2, a plurality of arc-shaped material blocking plates 3, protective tiles 4, a material distribution mechanism, a protective component and a reinforcement component.

[0029] The hopper 2 is installed on the upper part of the incinerator 1, and a chute 21 is provided at the lower part of the hopper 2. Multiple arc-shaped material blocking plates 3 are installed on the inner bottom wall on one side of the chute 21. Multiple arc-shaped material blocking plates 3 are located at the bottom of the chute 21. The protective tile 4 is installed on the inner side of the arc-shaped material blocking plate 3, and the top of the protective tile 4 is installed on the bottom of the chute 21. The arc-shaped material blocking plate 3 is installed on the inner bottom wall of the chute 21 by welding. The arc-shaped material blocking plate 3 is arc-shaped, and the arc radius is greater than or equal to 400 mm.

[0030] The arc-shaped material blocking plate 3 is made of NM500 wear-resistant steel plate with a thickness of 16 mm. It is installed at the bottom of the chute 21 by welding. The installation height H is between 1100 mm and 1250 mm. The specific value is determined according to the width of the furnace of the incinerator 1 and the characteristics of the garbage.

[0031] During installation, two adjacent arc-shaped material blocking plates 3 are spaced 2 mm apart to serve as a thermal expansion joint.

[0032] Depend on Figures 4 to 5 It is shown that the material distribution mechanism is installed inside the incinerator 1, and the material distribution mechanism includes a pusher support 9 and a plurality of triangular material distribution plates 10.

[0033] The pusher support 9 is installed inside the incinerator 1, and the triangular distribution plate 10 is installed on the top of the pusher support 9. The pusher support 9 is installed at the front end of the feeding grate. The pusher trolley 11 moves on the pusher support 9 to push the garbage on the feeding grate into the furnace of the incinerator 1.

[0034] The height of the triangular distribution plate 10 is 120-200mm, the material is NM500 wear-resistant steel plate, the thickness is 20mm, the installation spacing is 300-500mm, and the specific height and installation spacing are adjusted and determined according to the characteristics of the garbage.

[0035] The protection component is installed between the arc-shaped material blocking plate 3 and the protective tile 4, and the reinforcement component is installed between the arc-shaped material blocking plate 3 and the protective tile 4, for protection and reinforcement respectively.

[0036] The beneficial effects obtained by the incinerator 1, the hopper 2, the multiple arc-shaped material blocking plates 3, the protective tiles 4, the triangular material distribution plates 10, the material pushing trolley 11, the protective components and the reinforcement components: when the utility model is installed, by appropriately adjusting the height between the protective tiles 4 and the pusher base 9, the arc-shaped material blocking plates 3 restrict the garbage, so that the garbage is in a controlled state in the chute 21, avoiding uncontrolled garbage from falling directly onto the combustion grate and causing slippage, feeding on demand, stabilizing combustion, avoiding affecting the environmental protection emission of pollutants, and avoiding causing difficulties to the incinerator ACC automatic control system.

[0037] The device has a simple structure, is easy to install, easy to implement, and has wide adaptability to various furnace types; it has good durability and basically requires no maintenance; it makes the grate material layer flat, promotes the full combustion of garbage on the grate, and prevents the raw material from reducing the thermal burning rate of the slag; it is beneficial to reduce excess air, reduce the heat loss of waste heat boiler exhaust gas, and improve boiler efficiency.

[0038] Depend on Figure 1 to Figure 2 It is shown that the protective component includes thermal insulation cotton 5 and fire-resistant plastic material 6.

[0039] The thermal insulation cotton 5 is installed on the inner side of the arc-shaped material-blocking plate 3, the top of the thermal insulation cotton 5 is installed on the bottom of the protective tile 4, the refractory plastic 6 is installed on the side of the thermal insulation cotton 5 away from the arc-shaped material-blocking plate 3, the bottom of the refractory plastic 6 is connected to the inner side of the arc-shaped material-blocking plate 3, the top of the refractory plastic 6 is connected to the bottom of the protective tile 4, and the refractory plastic 6 protects the arc-shaped material-blocking plate 3 and the protective tile 4 to avoid burning due to high temperature.

[0040] Depend on Figure 1 to Figure 2 It is given that the reinforcement component includes a reinforcing rib plate 7 and a Y-shaped grab nail 8.

[0041] One end of the reinforcing rib plate 7 is installed at the bottom of the inner side of the arc-shaped material blocking plate 3, and the other end of the reinforcing rib plate 7 is installed at the bottom of the protective tile 4. One side of the reinforcing rib plate 7 is connected to the side of the refractory plastic 6 away from the arc-shaped material blocking plate 3. The two ends of the reinforcing rib plate 7 are respectively installed on the arc-shaped material blocking plate 3 and the protective tile 4 by welding. Two reinforcing rib plates 7 are welded to each arc-shaped material blocking plate 3. The spacing between the two reinforcing rib plates 7 is 320mm. The reinforcing rib plate material 7 is made of 310s heat-resistant stainless steel plate with a thickness of 12mm.

[0042] The bottom of the Y-shaped grabbing nail 8 is installed on the inner side of the arc-shaped material blocking plate 3, and the top of the Y-shaped grabbing nail 8 is set inside the refractory plastic 6. First, the Y-shaped grabbing nail 8 is welded to the inner side of the arc-shaped material blocking plate 3, and then the refractory plastic 6 is poured. The reinforcing rib plate 7 is used to reinforce the arc-shaped material blocking plate 3 to prevent the arc-shaped material blocking plate 3 from falling off. The Y-shaped grabbing nail 8 is used to reinforce the refractory plastic 6 to prevent the refractory plastic 6 from falling off.

[0043] When the utility model is used, the center line of the boiler is firstly marked at the lower part of the chute 21, and the arc-shaped material blocking plates 3 are installed on both sides based on the center line of the boiler.

[0044] After determining the installation height H of the arc-shaped material blocking plate 3, make an angle steel of H length as a ruler, and weld the arc-shaped material blocking plate 3 to the bottom of the hopper 2 based on the height of the ruler; install two adjacent arc-shaped material blocking plates 3 with a spacing of 2 mm, and ensure that the bottom of each arc-shaped material blocking plate 3 is on the same horizontal line, and the upper part of the arc-shaped material blocking plate 3 is close to the surface of the hopper 2.

[0045] The reinforcing rib plates 7 are welded to the arc-shaped material blocking plates 3 and the protective tiles 4 respectively, and two reinforcing rib plates 7 are welded to each arc-shaped material blocking plate 3 at an interval of 320m.

[0046] After completing the above steps, fill the space between the arc-shaped material blocking plate 3 and the protective tile 4 with inner thermal insulation cotton 5, weld Y-shaped grab nails 8, and then fill with refractory plastic material 6.

[0047] The triangular material distribution plates 10 are welded on the pusher support 9, and the spacing between the triangular material distribution plates 10 is 300-500mm, and the installation is completed.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A large-capacity mechanical domestic waste incinerator anti-skid material device, characterized in that: The incinerator (1) comprises a hopper (2) installed on one side of the incinerator (1), a plurality of arc-shaped material blocking plates (3) installed on the inner bottom wall of one side of the hopper (2), and a protective tile (4) installed on one side of the arc-shaped material blocking plates (3); The incinerator (1) is provided with a material distribution mechanism inside to prevent material from slipping; A protection component is installed between the arc-shaped material blocking plate (3) and the protective tile (4), and the protection component protects the arc-shaped material blocking plate (3); A reinforcement component is installed between the arc-shaped material blocking plate (3) and the protective tile (4), and the reinforcement component fixes the arc-shaped material blocking plate (3).

2. The anti-skid material device for a large-capacity mechanical domestic waste incinerator according to claim 1 is characterized in that: A chute (21) is provided on one side of the hopper (2), and a plurality of arc-shaped material blocking plates (3) are located inside the chute (21).

3. The anti-skid material device for a large-capacity mechanical domestic waste incinerator according to claim 1 is characterized in that: The material distribution mechanism comprises a pusher support platform (9) installed inside the incinerator (1), and a plurality of triangular material distribution plates (10) are installed on one side of the pusher support platform (9).

4. The anti-skid material device for a large-capacity mechanical domestic waste incinerator according to claim 1, characterized in that: The top of the protective tile (4) is installed on the bottom of the hopper (2).

5. The anti-skid material device for a large-capacity mechanical domestic waste incinerator according to claim 1 is characterized in that: The protective component includes a heat-insulating cotton (5) installed on the inner side of the arc-shaped material-blocking plate (3), the top of the heat-insulating cotton (5) is installed on the bottom of the protective tile (4), and a fire-resistant plastic (6) is installed on the side of the heat-insulating cotton (5) away from the arc-shaped material-blocking plate (3), the bottom of the fire-resistant plastic (6) is connected to the inner side of the arc-shaped material-blocking plate (3), and the top of the fire-resistant plastic (6) is connected to the bottom of the protective tile (4).

6. The anti-skid material device for a large-capacity mechanical domestic waste incinerator according to claim 5, characterized in that: The reinforcement assembly comprises a reinforcing rib plate (7), one end of which is mounted on the bottom of the inner side of the arc-shaped material blocking plate (3), and the other end of which is mounted on the bottom of the protective tile (4). One side of the reinforcing rib plate (7) is connected to the side of the refractory plastic (6) facing away from the arc-shaped material blocking plate (3). A Y-shaped grabbing nail (8) is mounted on the inner side of the arc-shaped material blocking plate (3), and the top end of the Y-shaped grabbing nail (8) is arranged inside the refractory plastic (6).

7. The anti-skid material device for a large-capacity mechanical domestic waste incinerator according to claim 1, characterized in that: The arc-shaped material blocking plate (3) is arc-shaped, the arc radius of the arc-shaped material blocking plate (3) is greater than or equal to 400 mm, the installation height between the hopper (2) and the arc-shaped material blocking plate (3) is between 1100 mm and 1250 mm, and the interval between two adjacent arc-shaped material blocking plates (3) is 2 mm.