Rapid cooling and shaping device for high-performance aluminum profile machining

By designing a cooling device for rotating fan blades and grooves in aluminum processing equipment, the problem of uneven fan cooling effect is solved, and uniform cooling and efficient production of aluminum workpieces are achieved.

CN222812023UActive Publication Date: 2025-04-29NANJING YUJING ALUMINUM TECH CO LTD
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Patent Information

Application Number
CN202421553407.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-29
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

In existing aluminum processing equipment, the fan cooling effect is uneven, making it difficult to adapt to the cooling needs of complex-shaped workpieces, and it is frequently maintained, which is prone to failure and affects the cooling efficiency.

Method used

A high-performance aluminum-type processing rapid cooling and shaping device is designed to generate wind force through rotating fan blades, which is evenly distributed to the surface of aluminum-type workpieces, combined with grooved design and multi-layer fixed connections to ensure the stability and flexibility of the cooling device.

Benefits of technology

It realizes uniform cooling of aluminum-type workpieces, shortens processing time, improves production efficiency, reduces deformation and internal stress of workpieces, and improves the accuracy and surface quality of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-performance aluminum profile machining rapid cooling and shaping device which comprises a supporting rod, one side of the supporting rod is fixedly connected with a third fixing rod, one end of the third fixing rod is fixedly connected with a first fixing rod, one end of the first fixing rod is fixedly connected with a second fixing rod, and the other end of the second fixing rod is fixedly connected with a third fixing rod. And a protective cover is fixedly connected to one end of the second fixing rod, an open groove is formed in one side of the protective cover, a second rotating shaft penetrates through one side of the interior of the protective cover, and fan blades are fixedly connected to the outer ring of the second rotating shaft. Wind power is generated through the rotating fan blades, the cooling process of the aluminum type workpiece is accelerated, the machining time can be shortened, the production efficiency is improved, the wind power generated by the fan blades can be evenly distributed to the surface of the aluminum type workpiece, the aluminum type workpiece is helped to be kept uniform during cooling, deformation is reduced, and the product precision is improved; customized cooling can be carried out on workpieces of different shapes and sizes, and the maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing equipment, in particular to a high-performance aluminum profile processing rapid cooling and shaping device. Background Art

[0002] Aluminum alloy is an alloy based on aluminum with a certain amount of other alloying elements added. It is one of the light metal materials. Many objects in daily life are made of it. Aluminum alloy profiles are profiles made of aluminum alloy. It needs to go through many steps in the production and processing process, such as cooling, surface polishing, burr removal, etc., among which cooling requires the use of a cooling device.

[0003] In actual use, when the high-performance aluminum processing rapid cooling and shaping device uses a fan for cooling, there may be some problems with incomplete cooling effect. The wind force generated by the fan may not cover the entire surface of the aluminum workpiece, resulting in incomplete cooling in some areas, while other areas may be overcooled. If the fan's performance is not enough to provide enough wind force, it may not be able to quickly take away the heat from the workpiece surface, affecting the cooling speed and efficiency. The airflow direction generated by the fan may be fixed or limited, which is difficult to adapt to the cooling needs of complex-shaped workpieces. The fan may accumulate dust and debris during long-term operation, reducing its efficiency and requiring regular cleaning and maintenance. However, improper maintenance will further affect the cooling effect. The fan's motor or other components may fail, causing the cooling system to stop working or reduce efficiency. In a workshop environment with high temperature or poor air circulation, the cooling effect of the fan may be limited. Utility Model Content

[0004] The purpose of the utility model is to provide a high-performance aluminum processing rapid cooling and shaping device, which generates wind force through rotating fan blades to accelerate the cooling process of aluminum workpieces, help shorten processing time and improve production efficiency. The wind force generated by the fan blades can be evenly distributed to the surface of the aluminum workpiece, helping it to maintain uniformity during cooling, reduce deformation, and improve product precision. The slot design makes the air flow direction adjustable, and customized cooling can be performed for workpieces of different shapes and sizes. The multi-level fixed connection of the third fixed rod, the first fixed rod and the second fixed rod ensures the stability of the entire cooling device during operation. The fixed connection method of each component is clear, which is convenient for quick installation and replacement and maintenance, and reduces maintenance costs. Since a number of fixed rods and slots are used in the design, the scale and function of the device can be expanded or adjusted according to specific needs. By adjusting the number of fan blades and the rotation speed, the device is not only suitable for aluminum processing, but also has the potential to be suitable for cooling and shaping of other metal or non-metal materials.

[0005] To achieve the above-mentioned purpose, a high-performance aluminum mold processing rapid cooling and shaping device is provided, comprising: a support rod, one side of the support rod is fixedly connected to a third fixing rod, one end of the third fixing rod is fixedly connected to a first fixing rod, one end of the first fixing rod is fixedly connected to a second fixing rod, one end of the second fixing rod is fixedly connected to a shield, one side of the shield is provided with a slot, one side of the inner side of the shield is penetrated by a second rotating shaft, and the outer ring of the second rotating shaft is fixedly connected to a fan blade;

[0006] A fixing block is arranged on one side of the support rod, and a nozzle is fixedly connected to the inner circle of the fixing block.

[0007] According to the high-performance aluminum mold processing rapid cooling and shaping device, the other side of the support rod is fixedly connected to a first rotating shaft, and the outer ring of the first rotating shaft is fixedly connected to a roller.

[0008] According to the high-performance aluminum mold processing rapid cooling and shaping device, the number of the third fixing rods is several, and the number of the slots is several.

[0009] According to the high-performance aluminum mold processing rapid cooling and shaping device, the number of the nozzles is several, and the fixing block and the support rod match.

[0010] According to the high-performance aluminum mold processing rapid cooling and shaping device, the fan blades are matched with the second rotating shaft and the shield.

[0011] According to the high-performance aluminum mold processing rapid cooling and shaping device, the number of the rollers is several, and the rollers match the first rotating shaft.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model is provided with a third fixed rod, a first fixed rod, a second fixed rod, a shield, a slot, a second rotating shaft and fan blades, and wind force is generated by the rotating fan blades to accelerate the cooling process of the aluminum workpiece, which helps to shorten the processing time and improve the production efficiency. The wind force generated by the fan blades can be evenly distributed to the surface of the aluminum workpiece, helping it to maintain uniformity during cooling, reduce deformation, and improve product precision. The slot design makes the air flow direction adjustable, and customized cooling can be performed for workpieces of different shapes and sizes. The multi-level fixed connection of the third fixed rod, the first fixed rod and the second fixed rod ensures the stability of the entire cooling device during operation. The fixed connection method of each component is clear, which is convenient for quick installation and replacement and maintenance, and reduces maintenance costs. Since a number of fixed rods and slots are used in the design, the scale and function of the device can be expanded or adjusted according to specific needs. By adjusting the number and rotation speed of the fan blades, the device is not only suitable for aluminum processing, but also has the potential to be suitable for cooling and shaping of other metal or non-metal materials.

[0014] 2. The utility model sets a fixed block and a nozzle, and is directly connected to the inner circle of the fixed block through the nozzle, so as to ensure the precise position of the sprayed liquid, which is conducive to precise cooling or spraying other liquids (such as lubricants, disinfectants, etc.) on specific parts of the workpiece. The liquid sprayed by the nozzle can quickly absorb the heat on the surface of the workpiece and accelerate the cooling process, which is of great significance for improving the molding quality of aluminum workpieces and shortening the cooling time. The design of the nozzle can make the liquid evenly distributed on the surface of the workpiece to avoid local overheating or uneven cooling. The fixed connection method between the nozzle and the fixed block simplifies the adjustment and maintenance of the equipment, and is convenient for adjusting the direction and spraying amount of the nozzle as needed. The nozzle can be arranged according to the shape of the workpiece and the cooling requirements, providing a flexible cooling solution, and shortening the processing time of the workpiece through rapid cooling, thereby improving the overall production efficiency. Uniform cooling helps to reduce the internal stress and deformation of the workpiece and improve the dimensional accuracy and surface quality of the finished product.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0017] Figure 1 This is a three-dimensional view of a high-performance aluminum mold processing rapid cooling and shaping device of the utility model;

[0018] Figure 2 This is a front view of a high-performance aluminum mold processing rapid cooling and shaping device of the utility model;

[0019] Figure 3It is a cross-sectional perspective view of a high-performance aluminum mold processing rapid cooling and shaping device of the utility model;

[0020] Figure 4 For this utility model Figure 3 A magnified view of the structure at center;

[0021] Figure 5 For this utility model Figure 3 Enlarged view of the structure at point B in the middle.

[0022] In the figure: 1. support rod; 2. first rotating shaft; 3. roller; 4. first fixed rod; 5. second fixed rod; 6. shield; 7. slot; 8. fan blade; 9. second rotating shaft; 10. fixed block; 11. nozzle; 12. third fixed rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5The utility model provides a technical solution: a high-performance aluminum processing rapid cooling and shaping device, a support rod 1, one side of the support rod 1 is fixedly connected with a third fixing rod 12, the third fixing rod 12 is used to fix and connect the first fixing rod and other components, one end of the third fixing rod 12 is fixedly connected with a first fixing rod 4, the first fixing rod 4 is an intermediate structural component connecting the fan blade assembly and the support rod, one end of the first fixing rod 4 is fixedly connected with a second fixing rod 5, the second fixing rod 5 is connected to the shield, and is used to fix the position of the shield, and one end of the second fixing rod 5 is fixedly connected There is a shield 6, which protects the internal rotating parts. At the same time, the slot 7 allows air to circulate. A slot 7 is provided on one side of the shield 6. The slot 7 is designed to adjust the air flow direction or allow air to flow out in a specific direction. A second rotating shaft 9 runs through one side of the inner side of the shield 6. The second rotating shaft 9 is the central axis of the fan blade rotation. The outer ring of the second rotating shaft 9 is fixedly connected to the fan blade 8. The fan blade 8 brings wind force through rotation for air flow or transportation. A fixed block 10 is provided on one side of the support rod 1. The fixed block 10 provides a fixed platform for the nozzle installation. The inner ring of the fixed block 10 is fixed. A nozzle 11 is connected, and the nozzle 11 can spray liquid, such as disinfectant or water mist. The other side of the support rod 1 is fixedly connected to a first rotating shaft 2, and the first rotating shaft 2 provides support for the rotation of the roller. The outer ring of the first rotating shaft 2 is fixedly connected to a roller 3, and the roller 3 can roll on the ground or other surfaces, allowing the device to move or adjust its position. The number of third fixed rods 12 is several, indicating that the structural design can support multiple connection points and enhance stability. The number of slots 7 is several, which may be used to provide different air flow directions or improve airflow. The number of nozzles 11 is several, allowing liquid spraying at multiple injection points at the same time. The fixed block 10 matches the support rod 1, indicating that the fixed block is specially designed for the support rod to ensure the stability and coordination of the structure. The fan blade 8 matches the second rotating shaft 9 and the shield 6, indicating that these components are designed to work together to ensure the best air flow effect. The number of rollers 3 is several, which may be used to support multi-directional movement of the device or improve movement efficiency. The roller 3 matches the first rotating shaft 2, indicating that the size of the roller and the design of the rotating shaft are coordinated to ensure smooth rolling.

[0025] Working principle: First, ensure that the support rod 1 is stably placed in the processing area, and move it to the appropriate position using the roller 3 as needed. The third fixing rod 12 is fixed to one side of the support rod 1, which is the basic part supporting the entire structure. Using several third fixing rods 12 can enhance the stability of the structure. Connect the first fixing rod 4 to one end of the third fixing rod 12, and ensure that the first fixing rod 4 is correctly connected to the support rod 1. The first fixing rod 4 serves as an intermediate structural component connecting the fan blade assembly and the support rod. Connect the second fixing rod 5 to the first fixing rod 4 and fix the shield 6. The shield 6 protects the internal rotating parts and is provided with a slot 7 for adjusting the direction of air flow. The second rotating shaft 9 passes through the shield 6, and the fan blade 8 is fixed to the outer ring of the second rotating shaft 9. The fan blade 8 is designed to bring wind force through rotation to promote air flow and cooling. On one side of the support rod 1, the fixed block 10 should be pre-installed, and then the nozzle 11 is connected to the inner ring of the fixed block 10. The nozzle 11 is used to spray liquid such as disinfectant or water mist to help cooling and shaping during processing. A first rotating shaft 2 is installed on the other side of the support rod 1, and several rollers 3 are fixed on the outer ring of the first rotating shaft 2 so that the equipment can be moved when needed. The power is turned on to rotate the first rotating shaft 2 and the second rotating shaft 9, and the fan blades 8 and rollers 3 start working. The equipment enters the cooling and shaping mode. According to the specific needs of the aluminum mold processing, the direction of the slot 7 is adjusted to achieve the best cooling effect. During the aluminum mold processing, the cooling effect and shaping condition are constantly observed. If necessary, the spray angle and liquid flow rate of the nozzle 11 and the wind force of the fan blade 8 are adjusted. If the position or direction of the device needs to be adjusted, the rollers 3 are used to move the entire cooling and shaping device to a new position. After the work is completed, the power is turned off, and the equipment is cleaned and maintained as necessary to ensure efficiency and safety when used next time.

[0026] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A high-performance aluminum mold processing rapid cooling and shaping device, comprising: The support rod (1) is characterized in that: one side of the support rod (1) is fixedly connected to a third fixing rod (12), one end of the third fixing rod (12) is fixedly connected to a first fixing rod (4), one end of the first fixing rod (4) is fixedly connected to a second fixing rod (5), one end of the second fixing rod (5) is fixedly connected to a shield (6), one side of the shield (6) is provided with a slot (7), one side of the inner side of the shield (6) is penetrated by a second rotating shaft (9), and the outer ring of the second rotating shaft (9) is fixedly connected to a fan blade (8); A fixing block (10) is provided on one side of the support rod (1), and a nozzle (11) is fixedly connected to the inner ring of the fixing block (10).

2. A high-performance aluminum mold processing rapid cooling and shaping device as claimed in claim 1, characterized in that: The other side of the support rod (1) is fixedly connected to a first rotating shaft (2), and the outer ring of the first rotating shaft (2) is fixedly connected to a roller (3).

3. A high-performance aluminum mold processing rapid cooling and shaping device as claimed in claim 1, characterized in that: The number of the third fixing rods (12) is several, and the number of the slots (7) is several.

4. A high-performance aluminum mold processing rapid cooling and shaping device as claimed in claim 1, characterized in that: The number of the spray heads (11) is several, and the fixing block (10) and the support rod (1) match each other.

5. A high-performance aluminum mold processing rapid cooling and shaping device as claimed in claim 1, characterized in that: The fan blade (8) matches the second rotating shaft (9) and the protective cover (6).

6. A high-performance aluminum mold processing rapid cooling and shaping device as claimed in claim 2, characterized in that: There are a plurality of rollers (3), and the rollers (3) match the first rotating shaft (2).