Sealed feeding structure for shaft kiln production
By designing a vertical kiln sealing feeding structure including electric telescopic rods, fans and filter tanks, the problems of heat loss and dust pollution in the existing vertical kiln feeding structure are solved, and the sealing feeding and dust removal functions are realized, which improves the use efficiency and environmental protection effect.
Patent Information
- Application Number
- CN202421457510.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing vertical kiln feeding structure does not have the function of sealing feeding, which leads to the easy loss of heat during feeding, affecting use, and does not have the function of dust removal, causing the dust generated during feeding to scatter everywhere and affecting the surrounding environment.
A sealed feeding structure for vertical kiln production is designed, including components such as bottom plate, furnace body, feed port, suction cup, dust collector, filter tank, fan and electric telescopic rod, etc., and the port is controlled through the electric telescopic rod and baffle to achieve sealed feeding; dust is sucked in and filtered by the fan and filter tank to prevent the dust from dispersing.
It realizes heat retention during feeding, avoids heat loss, improves usage efficiency, and prevents dust from contaminating the surrounding environment through dust removal function, significantly improving the safety and environmental protection of the feeding process.
Smart Images

Figure CN222812129U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vertical kilns, in particular to a sealing feeding structure for vertical kiln production. Background Art
[0002] Vertical kiln refers to thermal equipment that continuously calcines clinker with upper loading and lower discharging. It consists of kiln body, loading and discharging device and ventilation equipment. It is widely used to calcine various refractory raw materials and lime. Its advantages are low infrastructure investment, small footprint, high calcination efficiency, low fuel consumption and easy mechanization and automation. Vertical kiln has a long history of application in refractory industry. The ancient natural ventilation vertical kiln is shaped like a bottle, commonly known as bottle kiln, which is the predecessor of modern vertical kiln. In the 1960s, the structure and operation of vertical kiln were significantly improved. The calcination of dolomite magnesia vertical kiln uses vaporization cooling wall instead of refractory brick lining to solve the problem of sticking kiln. The material sealing device is adopted, and the discharge can be kept windless, which creates conditions for realizing the automation of the operation of the whole kiln system. The utilization coefficient is also greatly improved, but the current vertical kiln charging structure does not have the function of sealed charging, which leads to the easy loss of heat during the charging process, affecting the use, and does not have the function of dust removal, which leads to the dust generated during the charging process flying around and affecting the surrounding environment. For this reason, we propose a sealed charging structure for vertical kiln production. Utility Model Content
[0003] The utility model aims to provide a sealed feeding structure for vertical kiln production, which has the advantages of sealed feeding function and dust removal function, and solves the problems that the existing vertical kiln feeding structure does not have a sealed feeding function, resulting in easy loss of heat during the feeding process, affecting the use, and does not have a dust removal function, resulting in dust generated during the feeding process flying around and affecting the surrounding environment.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sealed feeding structure for vertical kiln production, comprising a bottom plate, a furnace body is fixedly connected to the top of the bottom plate, a feeding port is provided on the top of the furnace body, a mounting plate is fixedly connected to the upper right side of the furnace body, a suction cup is fixedly connected to the left side of the mounting plate through a bracket, a dust box is fixedly connected to the middle right side of the furnace body, a filter groove is provided in the inner cavity of the dust box, a filter screen is provided in the upper part of the inner cavity of the filter groove, a mounting groove is provided in the upper part of the inner cavity of the dust box, and the mounting groove is fixedly connected to the upper part of the inner cavity of the dust box. A fan is fixedly connected to the inner cavity, and the air intake of the fan is fixedly connected to the top of the inner cavity of the filter tank through a pipe, and the air outlet of the fan extends to the top of the dust collecting box, and a storage tank is provided in the inner cavity of the furnace body, and a production tank is provided in the lower part of the inner cavity of the furnace body, a first opening is provided between the feed port and the storage tank, and a second opening is provided between the storage tank and the production tank, and grooves are provided on the left side of the inner cavity of the first and second openings, and an electric telescopic rod is fixedly connected to the inner cavity of the groove, and a baffle is fixedly connected to the other end of the electric telescopic rod.
[0005] Preferably, both front and rear ends of the left and right sides of the bottom plate are fixedly connected with fixing blocks, and bolts are provided on the fixing blocks.
[0006] Preferably, a battery box is fixedly connected to the back of the dust collecting box, and a storage battery is fixedly connected to the inner cavity of the battery box.
[0007] Preferably, a charging port is provided on the back of the battery box, and an output end of the charging port is electrically connected to an input end of the battery.
[0008] Preferably, a connecting pipe is fixedly connected to the right side of the inner cavity of the filter tank, and the other end of the connecting pipe is fixedly connected to the suction cup.
[0009] Preferably, a sewage outlet is provided at the bottom of the right side of the inner cavity of the filter tank, and a plug plate is provided in the inner cavity of the sewage outlet.
[0010] Preferably, a PLC controller is fixedly connected to the front of the dust collecting box, and an output end of the PLC controller is electrically connected to an input end of the electric telescopic rod and the fan.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] The utility model provides a material-blocking mechanism which is convenient for people to add materials through the material feed port, and utilizes an electric telescopic rod, a baffle plate and a groove to form a material-blocking mechanism, and can control the switch of the first port and the second port. When sealed material addition is required, the first port is opened to allow materials to enter the storage tank, and when the materials are full, the first port is closed and the second port is opened to allow materials to enter the production tank, thus achieving a sealed material addition and avoiding internal heat loss during the material addition process. The fan can be powered on to generate suction to extract air in the filter tank, and with the cooperation of the connecting pipe, the suction cup can generate suction to send dust generated during the material addition process into the filter tank, thus avoiding dust from scattering and polluting the surrounding environment. The utility model solves the problem that the existing vertical kiln material addition structure does not have a sealed material addition function, resulting in easy loss of heat during the material addition process, affecting use, and does not have a dust removal function, resulting in dust generated during the material addition process scattering and affecting the surrounding environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 This is a rear view structural diagram of the utility model;
[0015] Figure 3 It is a schematic diagram of the cross-sectional structure of the main view part of the utility model.
[0016] In the figure: 1. bottom plate; 2. furnace body; 3. fixing block; 4. bolt; 5. feed port; 6. suction cup; 7. mounting plate; 8. dust collecting box; 9. PLC controller; 10. connecting pipe; 11. filter tank; 12. sewage outlet; 13. battery box; 14. electric telescopic rod; 15. first opening; 16. storage tank; 17. mounting tank; 18. fan; 19. filter screen; 20. production tank; 21. second opening; 22. baffle; 23. groove. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] See also Figure 1-3A sealed charging structure for vertical kiln production includes a bottom plate 1, a furnace body 2 is fixedly connected to the top of the bottom plate 1, a feeding port 5 is provided on the top of the furnace body 2, a mounting plate 7 is fixedly connected to the upper right side of the furnace body 2, a suction cup 6 is fixedly connected to the left side of the mounting plate 7 through a bracket, a dust collecting box 8 is fixedly connected to the middle right side of the furnace body 2, a filter slot 11 is provided in the inner cavity of the dust collecting box 8, a filter screen 19 is provided on the upper part of the inner cavity of the filter slot 11, and a dust collecting box 8 is fixedly connected to the upper part of the inner cavity of the dust collecting box 8. A mounting groove 17 is provided, and a fan 18 is fixedly connected to the inner cavity of the mounting groove 17. The air inlet of the fan 18 is fixedly connected to the top of the inner cavity of the filter tank 11 through a pipeline, and the air outlet of the fan 18 extends to the top of the dust collecting box 8. A storage tank 16 is provided in the inner cavity of the furnace body 2, and a production tank 20 is provided at the lower part of the inner cavity of the furnace body 2. A first opening 15 is provided between the feed port 5 and the storage tank 16, and a second opening 21 is provided between the storage tank 16 and the production tank 20. A groove 23 is provided on the left side of the inner cavity of the first through opening 15 and the second through opening 21, and an electric telescopic rod 14 is fixedly connected to the inner cavity of the groove 23, and a baffle 22 is fixedly connected to the other end of the electric telescopic rod 14, and a fixing block 3 is fixedly connected to the front and rear ends of the left and right sides of the bottom plate 1, and a bolt 4 is provided on the fixing block 3. A battery box 13 is fixedly connected to the back of the dust box 8, and a battery is fixedly connected to the inner cavity of the battery box 13. A charging port is provided on the back of the battery box 13, and the output end of the charging port is electrically connected to the input end of the battery. A connecting pipe 10 is fixedly connected to the right side of the inner cavity of the filter tank 11, and the other end of the connecting pipe 10 is fixedly connected to the suction cup 6. A sewage outlet 12 is provided at the bottom of the right side of the inner cavity of the filter tank 11, and a plug board is provided in the inner cavity of the sewage outlet 12. A PLC controller 9 is fixedly connected to the front of the dust box 8, and the output end of the PLC controller 9 is electrically connected to the input end of the electric telescopic rod 14 and the fan 18.
[0021] When in use, the feed port 5 is used to facilitate people to add materials. The electric telescopic rod 14, the baffle 22 and the groove 23 can form a material blocking mechanism, which can control the switch of the first port 15 and the second port 21. When sealed feeding is required, the first port 15 is opened to allow the material to enter the storage tank 16. When the material is full, the first port 15 is closed and the second port 21 is opened to allow the material to enter the production tank 20. This can play a role in sealed feeding and avoid internal heat loss during the feeding process. The fan 18 can be powered on to generate suction, and the air in the filter tank 11 can be extracted. With the cooperation of the connecting pipe 10, the suction cup 6 can generate suction, and the dust generated during the feeding process can be sent into the filter tank 11, which can avoid dust scattering and polluting the surrounding environment. The problem that the existing vertical kiln feeding structure does not have a sealed feeding function, resulting in easy loss of heat during the feeding process, affecting use, and does not have a dust removal function, resulting in dust generated during the feeding process flying around and affecting the surrounding environment.
[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sealed charging structure for vertical kiln production, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a furnace body (2), a feed port (5) is provided on the top of the furnace body (2), a mounting plate (7) is fixedly connected to the upper part of the right side of the furnace body (2), a suction cup (6) is fixedly connected to the left side of the mounting plate (7) via a bracket, a dust collecting box (8) is fixedly connected to the middle part of the right side of the furnace body (2), a filter groove (11) is provided in the inner cavity of the dust collecting box (8), a filter screen (19) is provided in the upper part of the inner cavity of the filter groove (11), a mounting groove (17) is provided in the upper part of the inner cavity of the dust collecting box (8), a fan (18) is fixedly connected to the inner cavity of the mounting groove (17), and an air intake port of the fan (18) is connected to the filter groove via a pipeline. The furnace body (11) is fixedly connected to the top of the inner cavity, the air outlet of the fan (18) extends to the top of the dust collecting box (8), the inner cavity of the furnace body (2) is provided with a material storage tank (16), the lower part of the inner cavity of the furnace body (2) is provided with a production tank (20), a first opening (15) is provided between the feed port (5) and the material storage tank (16), a second opening (21) is provided between the material storage tank (16) and the production tank (20), a groove (23) is provided on the left side of the inner cavity of the first opening (15) and the second opening (21), the inner cavity of the groove (23) is fixedly connected with an electric telescopic rod (14), and the other end of the electric telescopic rod (14) is fixedly connected with a baffle (22).
2. A sealed charging structure for shaft kiln production according to claim 1, characterized in that: The front and rear ends of the left and right sides of the bottom plate (1) are fixedly connected with fixing blocks (3), and bolts (4) are provided on the fixing blocks (3).
3. A sealed charging structure for shaft kiln production according to claim 1, characterized in that: The back of the dust collection box (8) is fixedly connected to a battery box (13), and the inner cavity of the battery box (13) is fixedly connected to a storage battery.
4. A sealed charging structure for shaft kiln production according to claim 3, characterized in that: A charging port is provided on the back of the battery box (13), and an output end of the charging port is electrically connected to an input end of the battery.
5. The sealed charging structure for vertical kiln production according to claim 1, characterized in that: A connecting pipe (10) is fixedly connected to the right side of the inner cavity of the filter tank (11), and the other end of the connecting pipe (10) is fixedly connected to the suction cup (6).
6. A sealed charging structure for vertical kiln production according to claim 1, characterized in that: A sewage outlet (12) is provided at the bottom of the right side of the inner cavity of the filter tank (11), and a plug plate is provided in the inner cavity of the sewage outlet (12).
7. A sealed charging structure for vertical kiln production according to claim 1, characterized in that: A PLC controller (9) is fixedly connected to the front of the dust collecting box (8), and an output end of the PLC controller (9) is electrically connected to an input end of the electric telescopic rod (14) and a fan (18).