Smelting furnace convenient for discharging and used for core-spun yarn production
By designing a smelting furnace for production of core wires including cooling and winding systems, the problem of low discharge efficiency of core wires in the prior art is solved, and efficient cooling and winding is achieved.
Patent Information
- Application Number
- CN202421550637.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing smelting furnace for core-encapsulated wire production cannot cool the core-encapsulated wire when discharged, resulting in low discharge efficiency.
A smelting furnace including a bracket, furnace body, cooling pipe, water tank, circulation pump, threaded pipe and reel barrel is designed. The fixed roller is driven to rotate by a motor to wind it, and the circulating pump and threaded pipe are used to cool the core wire.
It improves the discharge efficiency of the core-encapsulated wire, solves the problem of low discharge efficiency, and facilitates the replacement and fixation of the reel.
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Figure CN222812183U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cored wire production, in particular to a smelting furnace for cored wire production which is convenient for discharging materials. Background Art
[0002] The cored wire is made of alloy powder wrapped by a strip-shaped steel strip. The cored wire can more effectively add smelting materials to molten steel or molten iron during the steelmaking or casting process. The cored wire can be inserted into the ideal position through professional wire feeding equipment. When the cored wire skin is melted, the wire core can be fully dissolved and chemically reacted at the ideal position, effectively avoiding the reaction with air and slag, and improving the absorption rate of smelting materials. It is widely used as a deoxidizer, desulfurizer, and alloy additive, which can change the morphology of molten steel inclusions and effectively improve the quality of steelmaking and casting products.
[0003] After searching, the announcement number: CN215766451U discloses a smelting furnace for spheroidized cored wire production, which includes a frame, a smelting furnace body and a material receiving device, the smelting furnace body is rotatably connected to the frame, and the end of the smelting furnace body away from the ground is fixedly connected to a material guide, the material guide is connected to the smelting chamber of the smelting furnace body, and the material receiving device includes a material receiving mechanism and a moving mechanism, the material receiving mechanism includes a hopper for accommodating molten metal, the moving mechanism is connected to the frame, and the hopper is connected to the side of the moving mechanism away from the ground. This application has the effect of improving the work safety of the staff. When the cored wire in this application is discharged, the cored wire cannot be cooled and rolled up for integrated discharge, which will lead to its low discharge efficiency, which is not conducive to convenient discharge of the cored wire after smelting. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a melting furnace for cored wire production that is easy to discharge, aiming to improve the problem that the existing cored wire cannot be cooled and rolled up for integrated discharge during discharge, which leads to low discharge efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a smelting furnace for cored wire production that is convenient for discharging, comprising a bracket, a furnace body is fixedly connected to one side of the interior of the bracket, a cooling pipe is fixedly connected to one side of the interior of the bracket, one end of the cooling pipe is fixedly connected to one side of the bottom of the furnace body, a water tank is fixedly connected to the top of the bracket, a circulating pump is fixedly connected to one side of the outer wall of the water tank, the output end of the circulating pump is fixedly connected to a threaded pipe, the input end of the circulating pump is fixedly connected to the inside of the water tank, the outer wall of the threaded pipe is fixedly connected to the inside of the cooling pipe, a discharging pipe is fixedly connected to the inside of the cooling pipe, the outer wall of the threaded pipe is fixedly connected to the outer wall of the discharging pipe, a fixed roller is rotatably connected to one side of the interior of the bracket, a winding drum is provided on the outer wall of the fixed roller, a motor is fixedly connected to one side of the interior of the bracket, the output end of the motor is fixedly connected to one side of the outer wall of the fixed roller, and a fixing component is provided on the outer wall of the cooling pipe.
[0006] Through the above technical solution, the fixed roller is driven to rotate by the motor, and the fixed roller can drive the outer fixed winding drum to rotate, so as to wind up the cooled cored wire. At the same time, the circulating pump draws the coolant in the water tank and injects it into the threaded tube for circulation, so as to cool the smelted cored wire.
[0007] Furthermore, the fixing assembly includes flange one and flange two, the inner wall of flange one is fixedly connected to one side of the outer wall of the cooling tube, the inner wall of flange two is fixedly connected to one side of the outer wall of the furnace body, and one side of the outer wall of flange one is fixedly connected to one side of the outer wall of flange two.
[0008] Through the above technical solution, the flange is fixed by flange one and flange two.
[0009] Furthermore, a feed valve is fixedly connected to the top of the furnace body.
[0010] Through the above technical solution, the feed valve facilitates the opening and closing of the furnace body.
[0011] Furthermore, a second motor is fixedly connected to one side of the interior of the fixed roller, and a positive and negative threaded rod is fixedly connected to an output end of the second motor.
[0012] Through the above technical solution, the forward and reverse screw rods are driven by the second motor.
[0013] Furthermore, both sides of the outer wall of the forward and reverse threaded screw rods are rotatably connected to the inside of the fixed roller, and both sides of the outer wall of the forward and reverse threaded screw rods are threadedly connected with movable blocks.
[0014] Through the above technical solution, the movable block is driven by the positive and negative threaded screws.
[0015] Furthermore, the outer wall of the movable block on one side is rotatably connected to a transmission rod 1 of a circular array, and the outer wall of the movable block on the other side is rotatably connected to a transmission rod 2 of a circular array.
[0016] Through the above technical solution, the movable block drives the transmission rod 1 and the transmission rod 2.
[0017] Furthermore, the outer wall of the transmission rod 1 is slidably connected to the inside of the transmission rod 2, and a circular array of sliding grooves is provided inside the fixed roller.
[0018] Through the above technical solution, the slide groove facilitates the second transmission rod and the first transmission rod to extend out of the fixed roller.
[0019] Furthermore, the second outer wall of the transmission rod is slidably connected to the inside of the slide groove, one side of the transmission rod 2 is rotatably connected to a support plate, and one side of the transmission rod 1 is rotatably connected to one side of the outer wall of the support plate.
[0020] Through the above technical solution, the support plate is driven by the second transmission rod and the first transmission rod.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, firstly, the fixed roller is driven to rotate by the motor, and then the fixed roller can drive the outer fixed winding drum to rotate, so as to wind up the cooled cored wire, and at the same time, the circulating pump draws the coolant in the water tank and injects it into the inner part of the threaded pipe for circulation, so as to cool the smelted cored wire, solve the problem of low discharging efficiency of the smelting furnace, and improve the discharging efficiency of the smelting furnace.
[0023] 2. In the utility model, firstly, the forward and reverse screws are driven to rotate by the second motor, and then the forward and reverse screws can drive the movable blocks on both sides to move, so that the support plate is pushed out by rotating the transmission rod one and the transmission rod two, which facilitates the replacement of the winding drum, solves the problem of the inconvenience of replacing the winding drum, and improves the convenience of replacing the winding drum. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the main structure of a melting furnace for cored wire production that is convenient for discharging, as proposed by the utility model;
[0025] Figure 2 This is a schematic diagram of the cross-sectional structure of a cooling tube of a melting furnace for cored wire production that is convenient for discharging, as proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the cross-sectional structure of a support for a cored wire production melting furnace that is convenient for discharging, as proposed by the utility model;
[0027] Figure 4The utility model provides a schematic diagram of the cross-sectional structure of a fixed roller of a melting furnace for cored wire production which is convenient for discharging.
[0028] Legend:
[0029] 1. Bracket; 2. Cooling pipe; 3. Furnace body; 4. Feed valve; 5. Water tank; 6. Winding drum; 7. Discharge pipe; 8. Threaded pipe; 9. Flange one; 10. Flange two; 11. Circulation pump; 12. Motor one; 13. Fixed roller; 14. Motor two; 15. Positive and negative threaded screw; 16. Slide; 17. Movable block; 18. Support plate; 19. Transmission rod one; 20. Transmission rod two. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1 - Figure 3 , the utility model provides an embodiment: a smelting furnace for cored wire production that is convenient for discharging, comprising a bracket 1, a furnace body 3 is fixedly connected to one side of the inner part of the bracket 1, a cooling pipe 2 is fixedly connected to one side of the inner part of the bracket 1, one end of the cooling pipe 2 is fixedly connected to one side of the bottom of the furnace body 3, a water tank 5 is fixedly connected to the top of the bracket 1, a circulating pump 11 is fixedly connected to one side of the outer wall of the water tank 5, a threaded pipe 8 is fixedly connected to the output end of the circulating pump 11, an input end of the circulating pump 11 is fixedly connected to the inside of the water tank 5, the outer wall of the threaded pipe 8 is fixedly connected to the inside of the cooling pipe 2, a discharging pipe 7 is fixedly connected to the inside of the cooling pipe 2, the outer wall of the threaded pipe 8 is fixedly connected to the outer wall of the discharging pipe 7, a fixed roller 13 is rotatably connected to one side of the inner part of the bracket 1, a winding drum 6 is arranged on the outer wall of the fixed roller 13, a motor 12 is fixedly connected to one side of the inner part of the bracket 1, and the output end of the motor 12 is fixedly connected to one side of the outer wall of the fixed roller 13;
[0032] Specifically, after melting inside the furnace body 3, the cored wire will enter the cooling tube 2 through the discharge pipe 7. In order to cool the cored wire, a circulating pump 11 is used to extract the coolant in the water tank 5 and input it into the threaded tube 8. The threaded tube 8 surrounds the outer wall of the discharge pipe 7, thereby cooling the cored wire inside the discharge pipe 7. The coolant is discharged back to the water tank 5 through the threaded tube 8 to form a circulation system so that the coolant can be repeatedly used to cool the cored wire. After cooling, the fixed winding drum 6 is fixed by the fixed roller 13, and the fixed roller 13 is driven to rotate by the motor 12, so that the winding drum 6 can wind up the cooled cored wire.
[0033] Reference Figure 1 and Figure 2 The outer wall of the cooling pipe 2 is provided with a fixing assembly, the fixing assembly includes a flange 9 and a flange 2 10, the inner wall of the flange 9 is fixedly connected to one side of the outer wall of the cooling pipe 2, the inner wall of the flange 2 10 is fixedly connected to one side of the outer wall of the furnace body 3, one side of the outer wall of the flange 9 is fixedly connected to one side of the outer wall of the flange 2 10, and the top of the furnace body 3 is fixedly connected with a feed valve 4;
[0034] Specifically, a feed valve 4 is provided on the top of the furnace body 3 to facilitate the control of the opening and closing of the furnace body 3. At the same time, the cooling pipe 2 can be connected to the flange 2 10 on the furnace body 3 through the flange 1 9, so as to facilitate the disassembly and replacement of the cooling pipe 2.
[0035] Reference Figure 3 and Figure 4 , a motor 2 14 is fixedly connected to one side of the fixed roller 13, and a positive and negative screw rod 15 is fixedly connected to the output end of the motor 2 14. Both sides of the outer wall of the positive and negative screw rods 15 are rotatably connected to the fixed roller 13, and both sides of the outer wall of the positive and negative screw rods 15 are threadedly connected to movable blocks 17. The outer wall of the movable block 17 on one side is rotatably connected to a transmission rod 19 of an annular array, and the outer wall of the movable block 17 on the other side is rotatably connected to a transmission rod 2 20 of an annular array. The outer wall of the transmission rod 19 is slidably connected to the inside of the transmission rod 20. A circular array slide groove 16 is opened inside the fixed roller 13, and the outer wall of the transmission rod 20 is slidably connected to the inside of the slide groove 16. One side of the transmission rod 20 is rotatably connected to a support plate 18, and one side of the transmission rod 19 is rotatably connected to one side of the outer wall of the support plate 18;
[0036] Specifically, when the winding drum 6 needs to be fixed, the motor 2 14 will drive the forward and reverse screw rods 15 to rotate. The forward and reverse screw rods 15 are uniquely designed, and the structure of the forward and reverse threads enables the movable blocks 17 on both sides to move toward the center synchronously when the screw rod rotates. When the screw rod rotates, the forward and reverse threads respectively drive the movable blocks 17 on both sides to approach the center. As the movable blocks 17 move toward the center, they will respectively push the transmission rod 1 19 and the transmission rod 2 20. After being pushed by the movable block 17, the transmission rod 1 19 and the transmission rod 2 20 will work together to lift the support plate 18, thereby providing stable support for the fixation of the winding drum 6, so as to facilitate the fixation and replacement of the winding drum 6.
[0037] Working principle: the cored wire after melting inside the furnace body 3 will enter the discharge pipe 7 inside the cooling pipe 2, and then the coolant inside the water tank 5 will be extracted by the circulating pump 11, and input into the threaded pipe 8, and then guided back to the water tank 5 by the threaded pipe 8 for recycling, and the threaded pipe 8 is wound around the outer wall of the discharge pipe 7, so as to cool the cored wire inside the discharge pipe 7, and then the fixed roller 13 is fixed to the winding drum 6, and then the fixed roller 13 is driven by the motor 12 to rotate, so that the winding drum 6 can wind up the cooled cored wire, and when the winding drum 6 is fixed, the forward and reverse screw rods 15 can be driven by the motor 2 14 to rotate, and the forward and reverse screw rods 15 can drive the movable blocks 17 on both sides to move synchronously toward the center, and then the movable block 17 on one side will push the transmission rod 1 19, and the movable block 17 on the other side will push the transmission rod 2 20, so that the two cooperate to support the top of the support plate 18, and the support plate 18 can fix the winding drum 6, which is convenient for fixing and replacing the winding drum 6.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A melting furnace for cored wire production that is convenient for discharging, comprising a support (1), characterized in that: The support (1) is fixedly connected to a furnace body (3) on one side of the interior, the support (1) is fixedly connected to a cooling pipe (2) on one side of the interior, one end of the cooling pipe (2) is fixedly connected to the bottom side of the furnace body (3), the support (1) is fixedly connected to a water tank (5) on the top, the water tank (5) is fixedly connected to a circulating pump (11) on one side of the outer wall, the circulating pump (11) is fixedly connected to an output end thereof with a threaded pipe (8), the circulating pump (11) is fixedly connected to the interior of the water tank (5), and the threaded pipe (8) is fixedly connected to the outer wall thereof. The cooling tube (2) is connected to the inside of the cooling tube (2), the inside of the cooling tube (2) is fixedly connected to a discharge tube (7), the outer wall of the threaded tube (8) is fixedly connected to the outer wall of the discharge tube (7), one side of the inside of the bracket (1) is rotatably connected to a fixed roller (13), the outer wall of the fixed roller (13) is provided with a winding drum (6), one side of the inside of the bracket (1) is fixedly connected to a motor 1 (12), the output end of the motor 1 (12) is fixedly connected to one side of the outer wall of the fixed roller (13), and the outer wall of the cooling tube (2) is provided with a fixed component.
2. A melting furnace for cored wire production that is convenient for discharging according to claim 1, characterized in that: The fixing assembly comprises flange one (9) and flange two (10), wherein the inner wall of flange one (9) is fixedly connected to one side of the outer wall of the cooling tube (2), the inner wall of flange two (10) is fixedly connected to one side of the outer wall of the furnace body (3), and one side of the outer wall of flange one (9) is fixedly connected to one side of the outer wall of flange two (10).
3. A melting furnace for cored wire production that is convenient for discharging according to claim 1, characterized in that: A feed valve (4) is fixedly connected to the top of the furnace body (3).
4. A melting furnace for cored wire production that is convenient for discharging according to claim 1, characterized in that: One side of the interior of the fixed roller (13) is fixedly connected to a second motor (14), and an output end of the second motor (14) is fixedly connected to a positive and negative threaded rod (15).
5. A melting furnace for cored wire production that is convenient for discharging according to claim 4, characterized in that: Both sides of the outer wall of the positive and negative threaded rod (15) are rotatably connected to the interior of the fixed roller (13), and both sides of the outer wall of the positive and negative threaded rod (15) are threadedly connected to movable blocks (17).
6. A melting furnace for cored wire production that is convenient for discharging according to claim 5, characterized in that: The outer wall of the movable block (17) on one side is rotatably connected to a transmission rod 1 (19) in an annular array, and the outer wall of the movable block (17) on the other side is rotatably connected to a transmission rod 2 (20) in an annular array.
7. A melting furnace for cored wire production that is convenient for discharging according to claim 6, characterized in that: The outer wall of the transmission rod 1 (19) is slidably connected to the interior of the transmission rod 2 (20), and a circular array of sliding grooves (16) is provided inside the fixed roller (13).
8. A melting furnace for cored wire production that is convenient for discharging according to claim 7, characterized in that: The outer wall of the second transmission rod (20) is slidably connected to the inside of the slide groove (16), one side of the second transmission rod (20) is rotatably connected to the support plate (18), and one side of the first transmission rod (19) is rotatably connected to one side of the outer wall of the support plate (18).
Citation Information
Patent Citations
Smelting furnace for spheroidizing cored wire production
CN215766451U