Detection equipment externally connected with auxiliary cooling structure
By designing external auxiliary cooling structures and alarm components in the defect detector, the light source overheating and detection instability caused by natural air cooling is solved, and a more stable detection process and a lower error detection rate are achieved.
Patent Information
- Application Number
- CN202421651870.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing defect detector is cooled by natural air. The air inlet is affected by the temperature of the glass plate and the ambient temperature, resulting in poor cooling effect of the light source, overheating of the light source and unstable operation, resulting in unstable detection and mis-detection signals, resulting in output and quality losses.
A detection device with an external auxiliary cooling structure is designed, including air-cooling components and alarm components. The air-cooled component sucks air through the air inlet module and is transported to the protective housing through the corrugated pipe. The air cooler is controlled to cool down by using a temperature sensor and a temperature controller, and the cooling air is discharged through the air outlet for heat dissipation. The alarm component issues an alarm when the air cooler fails, and uses a motor drive cleaning brush to clean up the dust on the protection network to prevent clogging.
It effectively reduces the working temperature of the light source, improves the stability of the detector, reduces false inspection, avoids production and quality losses, and ensures timely maintenance of the air cooler to prevent failure.
Smart Images
Figure CN222812592U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection equipment, and in particular relates to a detection equipment with an external auxiliary cooling structure. Background Art
[0002] A defect detector is a device used to detect defects in manufactured products. Through detection, defects in manufactured products can be effectively detected, which greatly improves the efficiency of detecting defects in manufactured products.
[0003] Nowadays, defect detectors can effectively detect products that need to be inspected, but the current defect detectors are cooled by natural wind, and the air inlet is directly below the glass plate. The air inlet is affected by the temperature of the glass plate and the ambient temperature, and hot air is sucked into the light source, resulting in poor cooling effect of the light source, overheating of the light source and unstable operation, resulting in unstable detection and false detection signals, resulting in loss of production and quality. In order to solve the above problems, a detection device with an external auxiliary cooling structure that cools the temperature of the inhaled hot air is used. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the current defect detector is cooled by natural wind, the air inlet is directly below the glass plate, the air inlet is affected by the temperature of the glass plate and the ambient temperature, and the hot air is sucked into the light source, resulting in poor cooling effect of the light source, overheating of the light source and unstable operation, which leads to unstable detection and false detection signals, resulting in loss of output and quality, and a detection device with an external auxiliary cooling structure is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a detection device with an external auxiliary cooling structure, including a detection module, a fixing rod is arranged on the top of the detection module, an air cooling component is arranged at the other end of the fixing rod, an alarm component is arranged in the air cooling component, and an air inlet module is arranged in the air cooling component.
[0006] As a further description of the above technical solution:
[0007] The air cooling component comprises a protective shell, an air cooler is arranged inside the protective shell, a bellows is fixedly connected to one side of the protective shell, and an air outlet is arranged on the other side of the protective shell.
[0008] As a further description of the above technical solution:
[0009] A temperature sensor is arranged on the air outlet of the protective shell, and a temperature controller is arranged on one side of the temperature sensor.
[0010] As a further description of the above technical solution:
[0011] A line connection hole is arranged on one side of the temperature controller, and a temperature sensor is fixedly connected to the top surface of the protective shell.
[0012] As a further description of the above technical solution:
[0013] The alarm component comprises a mounting shell, a protective net is arranged on the side wall of the mounting shell, an alarm is arranged inside the mounting shell, and a mounting groove is arranged in the mounting shell.
[0014] As a further description of the above technical solution:
[0015] A motor is arranged inside the installation groove, a fixing frame is fixedly connected to the output shaft of the motor, a cleaning brush is fixedly connected to the fixing frame, and the installation shell is located on one side of the protective shell.
[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0017] 1. In the utility model, an air cooling component is provided. When in use, air is sucked in through the air inlet module and transported to the inside of the protective shell through the bellows, and the temperature of the air is detected by the temperature sensor. When the temperature is too high, the air cooler inside the protective shell is controlled by the temperature controller to cool down the hot air, and the cooled air is discharged through the air outlet on one side of the protective shell to dissipate heat for the detection module, thereby preventing the ambient temperature around the air inlet module from being too high, and the hot air from entering the inside of the light source and failing to effectively lower the working temperature of the light source, resulting in unstable working condition of the detector and false detection. Through this design, the air cooler, the temperature controller and the temperature sensor are used to adjust the air cooler according to the temperature of the transported air, and the hot air is cooled by the air cooler, thereby preventing the ambient temperature around the air inlet module from being too high, and the hot air from entering the inside of the light source and failing to effectively lower the working temperature of the light source, resulting in unstable working condition of the detector and false detection.
[0018] 2. In the utility model, an alarm component is provided. When the air cooler fails, an alarm is sounded through the alarm installed in the shell. The alarm reminds the air cooler so that it can be repaired as soon as possible. At the same time as the alarm, the motor is started to drive the fixing frame, and the fixing frame drives the cleaning brush. The cleaning brush is used to clean the protective net to prevent excessive dust accumulation in the protective net from causing blockage and affecting the sound of the alarm. Through this design, the alarm is used to ensure that the air cooler can be repaired as soon as possible when the air cooler fails. The cleaning brush is used to clean the protective net to prevent excessive dust accumulation in the protective net from causing blockage and affecting the sound of the alarm. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1It is a schematic diagram of the three-dimensional structure of a detection device with an external auxiliary cooling structure.
[0020] Figure 2 The present invention is a schematic diagram of the exploded three-dimensional structure of an air-cooled component of a detection device with an external auxiliary cooling structure.
[0021] Figure 3 The present invention is a schematic diagram of the three-dimensional structure of the explosion of an alarm component of a detection device with an external auxiliary cooling structure.
[0022] Legend:
[0023] 1. Detection module; 2. Air cooling component; 21. Protective shell; 22. Bellows; 23. Temperature sensor; 24. Temperature controller; 25. Line connection hole; 3. Alarm component; 31. Mounting shell; 32. Protective net; 33. Mounting slot; 34. Motor; 35. Fixing bracket; 36. Cleaning brush; 4. Air inlet module; 5. Fixing rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-3 The utility model provides a technical solution: a detection device with an external auxiliary cooling structure, comprising a detection module 1, a fixing rod 5 is arranged on the top of the detection module 1, an air cooling component 2 is arranged at the other end of the fixing rod 5, an alarm component 3 is arranged in the air cooling component 2, and an air inlet module 4 is arranged in the air cooling component 2.
[0026] The air cooling assembly 2 includes a protective shell 21, an air cooler is arranged inside the protective shell 21, a bellows 22 is fixedly connected to one side of the protective shell 21, an air outlet is arranged on the other side of the protective shell 21, a temperature sensor 23 is arranged on the air outlet of the protective shell 21, a temperature controller 24 is arranged on one side of the temperature sensor 23, a line connection hole 25 is arranged on one side of the temperature controller 24, and the temperature sensor 23 is fixedly connected to the top surface of the protective shell 21;
[0027] The specific implementation method is as follows: when in use, air is sucked in through the air inlet module 4 and transported to the inside of the protective shell 21 through the bellows 22, and the temperature of the air is detected by the temperature sensor 23. When the temperature is too high, the temperature controller 24 controls the air cooler inside the protective shell 21 to cool the hot air, and the cooled air is discharged through the air outlet on one side of the protective shell 21 to dissipate heat for the detection module 1, thereby preventing the ambient temperature around the air inlet module 4 from being high, and hot air from entering the light source and failing to effectively reduce the working temperature of the light source, resulting in unstable working conditions of the detector and false detection.
[0028] The alarm assembly 3 includes a mounting shell 31, a protective net 32 is provided on the side wall of the mounting shell 31, an alarm is provided inside the mounting shell 31, a mounting slot 33 is provided in the mounting shell 31, a motor 34 is provided inside the mounting slot 33, a fixing frame 35 is fixedly connected to the output shaft of the motor 34, a cleaning brush 36 is fixedly connected to the fixing frame 35, and the mounting shell 31 is located on one side of the protective shell 21;
[0029] The specific implementation method is as follows: when the air cooler fails, an alarm is sounded through the alarm installed in the housing 31. The alarm reminds the air cooler so that it can be repaired as soon as possible, and the motor 34 is started at the same time as the alarm. The motor 34 drives the fixing frame 35, and the fixing frame 35 drives the cleaning brush 36. The cleaning brush 36 is used to clean the protective net 32 to prevent excessive dust from accumulating in the protective net 32 and causing blockage, which affects the transmission of the alarm sound.
[0030] Working principle: When in use, air is sucked in through the air inlet module 4 and transported to the inside of the protective shell 21 through the bellows 22, and the temperature of the air is detected by the temperature sensor 23. When the temperature is too high, the temperature controller 24 controls the air cooler inside the protective shell 21, and cools the hot air, and discharges the cooled air through the air outlet on one side of the protective shell 21 to dissipate heat for the detection module 1, so as to prevent the ambient temperature around the air inlet module 4 from being high, and the hot air from entering the inside of the light source and failing to effectively reduce the working temperature of the light source, resulting in unstable working condition of the detector and false detection. When the air cooler fails, an alarm is sounded through the alarm in the installation shell 31, and the air cooler can be repaired as soon as possible through the alarm reminder, and the motor 34 is started at the same time as the alarm, and the fixing frame 35 is driven by the motor 34, and the cleaning brush 36 is driven by the fixing frame 35, and the cleaning brush 36 is used to clean the protective net 32 to prevent excessive dust from accumulating in the protective net 32 and causing blockage, which affects the transmission of the alarm sound.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A detection device for an external auxiliary cooling structure, comprising a detection module (1), characterized in that: A fixing rod (5) is arranged at the top of the detection module (1), an air cooling component (2) is arranged at the other end of the fixing rod (5), an alarm component (3) is arranged in the air cooling component (2), and an air inlet module (4) is arranged in the air cooling component (2).
2. The detection device of the external auxiliary cooling structure according to claim 1, characterized in that: The air cooling component (2) comprises a protective shell (21), an air cooler is arranged inside the protective shell (21), a bellows (22) is fixedly connected to one side of the protective shell (21), and an air outlet is arranged on the other side of the protective shell (21).
3. The detection device of the external auxiliary cooling structure according to claim 2, characterized in that: A temperature sensor (23) is provided on the air outlet of the protective housing (21), and a temperature controller (24) is provided on one side of the temperature sensor (23).
4. The detection device of the external auxiliary cooling structure according to claim 3, characterized in that: A line connection hole (25) is provided on one side of the temperature controller (24), and a temperature sensor (23) is fixedly connected to the top surface of the protective housing (21).
5. The detection device of the external auxiliary cooling structure according to claim 4, characterized in that: The alarm component (3) comprises a mounting shell (31), a protective net (32) is provided on a side wall of the mounting shell (31), an alarm is provided inside the mounting shell (31), and a mounting groove (33) is provided in the mounting shell (31).
6. The detection device of the external auxiliary cooling structure according to claim 5, characterized in that: A motor (34) is disposed inside the mounting groove (33), a fixing frame (35) is fixedly connected to the output shaft of the motor (34), a cleaning brush (36) is fixedly connected to the fixing frame (35), and the mounting housing (31) is located on one side of the protective housing (21).