Equipment internal X-Ray online detection mechanism

Abstract

The utility model discloses an equipment internal X-Ray on-line detection mechanism, which comprises a box body, a flat panel detector motion structure, a belt line transmission structure and an X-ray motion structure, an operation panel assembly is arranged on one side of the front part of the box body, a sliding door is arranged on the other side of the front part of the box body, a protective door is arranged at the bottom of the front side of the box body, a feeding window is arranged on one side of the box body, and a discharging window is arranged on the other side of the box body. A belt line conveying structure is arranged on the opposite sides of the feeding window and the discharging window, a flat panel detector moving structure is arranged on the top of the belt line conveying structure, and an X-ray moving structure is arranged on the front side of the belt line conveying structure. The movable end belt line assembly is provided with a lead screw and a stepping motor for width adjustment motion, adjustment is carried out according to the size of a product, the applicability of the device is improved, the whole detection process is more automatic and intelligent due to the linkage design of the blocking assembly and the pressing plate assembly, and the detection efficiency is improved. An operator does not need to manually adjust or fix the detected object, so that the operation convenience is improved, and the possibility of manual operation errors is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of product detection equipment, in particular to an X-Ray online detection mechanism inside the equipment. Background Art

[0002] With the continuous development of technologies such as the Internet of Things, big data and artificial intelligence, X-Ray online inspection agencies can be combined with these advanced technologies to achieve intelligent inspection and data analysis, which will help companies better understand product quality, optimize production processes and enhance market competitiveness. X-Ray online inspection agencies use X-ray technology to penetrate the interior of products and achieve non-destructive testing. In the X-ray inspection industry, the closer the X-ray source is to the object being inspected, the greater its geometric magnification, the clearer the image it collects, and the better it can detect smaller damage in the product.

[0003] In addition, the existing X-Ray online detection mechanism has the following disadvantages in use:

[0004] (1) The belt line structure of the existing X-Ray online detection mechanism is not equipped with a screw width adjustment component, which makes the detection mechanism unable to be adjusted according to the size of the product, thereby reducing the applicability of the detection structure, and also has the disadvantages of inconvenient operation and insufficient detection accuracy. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the above technical defects and provide an X-Ray online detection mechanism inside the equipment.

[0006] In order to solve the above problems, the technical solution of the utility model is: it includes a box body, a flat-panel detector movement structure, a belt line transmission structure and an X-ray movement structure, an operation panel assembly is provided on one side of the front of the box body, a sliding door is provided on the other side, a protective door is provided on the front bottom of the box body, a feed window is provided on one side of the box body, and a discharge window is provided on the other side, the rear side of the box body is hinged to the box door, a belt line transmission structure is provided on the opposite side of the feed window and the discharge window, a flat-panel detector movement structure is provided on the top of the belt line transmission structure, and an X-ray movement structure is provided on the front side of the belt line transmission structure.

[0007] Furthermore, a lead glass observation window is provided inside the sliding door, and the operation panel assembly includes a 24-inch display, a light strip display, a keyboard, a mouse and operation buttons.

[0008] Furthermore, the flat-panel detector power structure includes a flat-panel X-axis screw module, a flat-panel Y-axis screw module, a flat-panel Z-axis screw module, a flat-panel detector and a cooling fan. A flat-panel Z-axis screw module is provided on the front side of the flat-panel X-axis screw module, a flat-panel Y-axis screw module is provided on the bottom of the flat-panel X-axis screw module, a flat-panel detector is provided on the front side of the flat-panel Z-axis screw module, and a cooling fan is provided on the top of the flat-panel detector.

[0009] Furthermore, the X-ray motion structure includes an X-ray X-axis screw module, an X-ray Y-axis screw module, an X-ray Z-axis screw module and an X-ray, wherein an X-ray Y-axis screw module is provided at the bottom of the X-ray X-axis screw module, the top of the X-ray X-axis screw module is slidably connected to the X-ray Z-axis screw module, and the rear side of the X-ray Z-axis screw module is slidably connected to the X-ray.

[0010] Furthermore, the four top corners of the box are respectively fixedly connected to hanging rings, the top of the box is provided with a three-color light, the bottom of the box is provided with two exhaust fans, and the four bottom corners of the box are respectively fixedly connected to supporting feet.

[0011] Furthermore, an air source processor is provided on one side of the bottom of the feed window, and the air source processor includes a hand sliding valve, a filter, a pressure regulating valve and a digital pressure gauge.

[0012] Furthermore, the belt line transmission structure includes a support frame, a fixed-end belt line assembly, a movable-end belt line assembly, a screw width adjustment assembly, a pressure plate assembly and a blocking assembly. The top rear side of the support frame is fixedly connected to the fixed-end belt line assembly, the top front side of the support frame is slidably connected to the movable-end belt line assembly, two groups of screw width adjustment assemblies are respectively provided on opposite sides of the support frame, pressure plate assemblies are respectively provided at the top centers of the fixed-end belt line assembly and the movable-end belt line assembly, and blocking assemblies are respectively provided on one side of the two pressure plate assemblies close to the feed window.

[0013] The advantages of the utility model compared with the existing technology are:

[0014] 1. The utility model provides an internal X-Ray online detection mechanism of the equipment, which is provided with two belt line mechanisms, one of which is a fixed-end belt line assembly, and the other is a movable-end belt line. The utility model can be driven by a flat belt and a synchronous belt, and the belt lines are driven by a servo motor and a reducer respectively. The movable-end belt line assembly is equipped with a lead screw and a stepper motor for width adjustment movement, so that it can be adjusted according to the size of the product, thereby increasing the applicability of the utility model. A pressing plate assembly and a blocking assembly are respectively provided on the belt lines. The design of the pressing plate assembly not only ensures the stability of the detected object during the transmission process, but also helps to improve the accuracy of the utility model. The linkage design of the blocking assembly and the pressing plate assembly makes the entire detection process more automated and intelligent. The operator does not need to manually adjust or fix the detected object, but only needs to simply set parameters through the operation panel to realize automatic loading, positioning, detection and discharging, which not only improves the convenience of operation, but also helps to reduce the possibility of human operation errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the front view of the utility model.

[0016] Figure 2 It is a right view of the utility model.

[0017] Figure 3 It is a rear view of the utility model.

[0018] Figure 4 It is a left view of the utility model.

[0019] Figure 5 It is a bottom view of the utility model.

[0020] Figure 6 yes Figure 1 Schematic diagram of the internal structure of the middle box.

[0021] Figure 7 yes Figure 6 A three-dimensional diagram of the flat-panel detector's power structure.

[0022] Figure 8 yes Figure 6 A three-dimensional diagram of the medium belt line transmission structure.

[0023] Fig. 9 yes Figure 6 Stereoscopic image of the structure in motion in X-rays.

[0024] As shown in the figure: 1. Box; 2. Operation panel assembly; 3. Protection door; 4. Sliding door; 5. Feed window; 6. Air source processor; 7. Discharge window; 8. Lifting ring; 9. Three-color light; 10. Support foot; 11. Exhaust fan; 12. Flat panel detector power structure; 1201. Flat panel X-axis screw module; 1202. Flat panel Y-axis screw module; 1203. Flat panel Z-axis screw module; 1204. Flat panel detector; 1205. Cooling fan ; 13. Belt line transmission structure; 1301. Support frame; 1302. Fixed end belt line assembly; 1303. Movable end belt line assembly; 1304. Screw width adjustment assembly; 1305. Pressure plate assembly; 1306. Blocking assembly; 14. X-ray motion structure; 1401. X-ray X-axis screw module; 1402. X-ray Y-axis screw module; 1403. X-ray Z-axis screw module; 1404. X-ray; 15. Box door. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] like Figures 1 to 6 As shown, it includes a box body 1, a flat panel detector motion structure 12, a belt line transmission structure 13 and an X-ray motion structure 14. An operation panel assembly 2 is provided on one side of the front of the box body 1, and a sliding door 4 is provided on the other side. The sliding door 4 is supported by a slide rail to move left and right. A protective door 3 is provided on the front bottom of the box body 1. A feed window 5 is provided on one side of the box body 1, and a discharge window 7 is provided on the other side. The feed window 5 and the discharge window 7 are supported by a slide rail to move up and down. There are safety gratings on the left and right sides of the windows. The rear side of the box body 1 is hinged to connect the box door 15. The front side of the box door 15 is protected by a travel switch. A belt line transmission structure is provided on the opposite side of the feed window 5 and the discharge window 7. Structure 13, a flat-panel detector moving structure 12 is arranged on the top of the belt-line transmission structure 13, an X-ray moving structure 14 is arranged on the front side of the belt-line transmission structure 13, the four corners on the top of the box body 1 are respectively fixedly connected with hanging rings 8, a three-color lamp 9 is arranged on the top of the box body 1, two exhaust fans 11 are arranged on the bottom of the box body 1, and the four corners on the bottom of the box body 1 are respectively fixedly connected with supporting feet 10, a lead glass observation window is arranged inside the sliding door 4, the operation panel assembly 2 includes a 24-inch display, a light strip display, a keyboard, a mouse and operation buttons, and an air source processor 6 is arranged on one side of the bottom of the feed window 5, and the air source processor 6 includes a hand sliding valve, a filter, a pressure regulating valve and a digital pressure gauge.

[0027] like Figure 7As shown, the flat-panel detector power movement structure 12 includes a flat-panel X-axis screw module 1201, a flat-panel Y-axis screw module 1202, a flat-panel Z-axis screw module 1203, a flat-panel detector 1204 and a cooling fan 1205. The flat-panel X-axis screw module 1201 is provided with a flat-panel Z-axis screw module 1203 on the front side, the flat-panel Y-axis screw module 1202 is provided at the bottom of the flat-panel X-axis screw module 1201, the flat-panel detector 1204 is provided on the front side of the flat-panel Z-axis screw module 1203, and the cooling fan 1205 is provided on the top of the flat-panel detector 1204. The flat-panel X-axis screw module 1201 and the flat-panel Y-axis screw module 1202 of the flat-panel detector power movement structure 12 are driven by servo motors, and the flat-panel Z-axis screw module 1203 is driven by a stepping motor with brakes.

[0028] like Figure 8 As shown, the belt line transmission structure 13 includes a support frame 1301, a fixed end belt line assembly 1302, a movable end belt line assembly 1303, a screw width adjustment assembly 1304, a pressure plate assembly 1305 and a blocking assembly 1306. The top rear side of the support frame 1301 is fixedly connected to the fixed end belt line assembly 1302, the top front side of the support frame 1301 is slidably connected to the movable end belt line assembly 1303, and two sets of screw width adjustment assemblies 1304 are respectively provided on the opposite sides of the support frame 1301. The two sets of lead screw width adjustment components 1304 are fixedly connected to the support frame 1301 on the separated sides, and the sliding parts inside the two lead screw width adjustment components 1304 are fixedly connected to the bottom two sides of the movable end belt line component 1303 respectively. The fixed end belt line component 1302 and the movable end belt line component 1303 are respectively provided with a pressure plate component 1305 at the top center, and the two pressure plate components 1305 are respectively provided with a blocking component 1306 on the side close to the feed window 5. There are two belt line mechanisms, wherein One is a fixed end belt line assembly 1302, and the other is a movable end belt line assembly 1303. The utility model can be driven by a flat belt and a synchronous belt. The belt line is driven by a servo motor and a reducer respectively. The movable end belt line assembly 1303 is equipped with a lead screw and a stepper motor for width adjustment, so that it can be adjusted according to the size of the product, thereby increasing the applicability of the utility model. The belt line is respectively provided with a pressure plate assembly 1305 and a blocking assembly 1306. The design of the pressure plate assembly 1305 not only ensures the stability of the detected object during the transmission process, but also helps to improve the accuracy of the utility model. The linkage design of the blocking assembly 1306 and the pressure plate assembly 1305 makes the entire detection process more automated and intelligent. The operator does not need to manually adjust or fix the detected object. He only needs to simply set parameters through the operation panel to realize automatic loading, positioning, detection and discharging. This not only improves the convenience of operation, but also helps to reduce the possibility of human operational errors.

[0029] like Fig. 9As shown, the X-ray motion structure 14 includes an X-ray X-axis screw module 1401, an X-ray Y-axis screw module 1402, an X-ray Z-axis screw module 1403 and an X-ray 1404. The bottom of the X-ray X-axis screw module 1401 is provided with an X-ray Y-axis screw module 1402, the top of the X-ray X-axis screw module 1401 is slidably connected to the X-ray Z-axis screw module 1403, and the back side of the X-ray Z-axis screw module 1403 is slidably connected to the X-ray 1404. The X-ray X-axis screw module 1401 and the X-ray Y-axis screw module 1402 of the X-ray motion structure 14 are driven by a servo motor, and the X-ray Z-axis screw module 1403 is driven by a stepping motor with brakes. The X-ray X-axis screw module 1401 and the X-ray Y-axis screw module 1402 will use hard limits to prevent X-ray collision.

[0030] In specific use, refer to Figures 1 to 9 As shown, the operating panel component 2 controls the screw width adjustment component 1304 to drive the movable end belt line component 1303 to move to a suitable position, and then the belt line transmission structure 13 automatically transmits the product for loading. The cooperation of the pressure plate component 1305 and the blocking component 1306 makes the whole detection process more automated and intelligent. The operator does not need to manually adjust or fix the detected object, but only needs to simply set the parameters through the operating panel to realize automatic loading, positioning, detection and unloading. This not only improves the convenience of operation, but also helps to reduce To avoid the possibility of human operating errors, the X-ray 1404 completes the positioning of the X, Y and Z axes through the cooperation of the X-ray X-axis screw module 1401, the X-ray Y-axis screw module 1402 and the X-ray Z-axis screw module 1403 respectively, and the flat-panel detector 1204 completes the positioning of the X, Y and Z axes through the cooperation of the X-axis screw module 1201, the flat-panel Y-axis screw module 1202 and the flat-panel Z-axis screw module 1203 respectively. The X-ray X-axis screw module 1401 and the X-ray Y-axis screw module 1402 will use hard limits to prevent X-ray collision.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0033] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. An X-Ray online detection mechanism inside a device, characterized in that: The invention comprises a box body (1), a flat panel detector moving structure (12), a belt line transmission structure (13) and an X-ray moving structure (14); an operation panel assembly (2) is provided on one side of the front of the box body (1), and a sliding door (4) is provided on the other side; a protective door (3) is provided on the bottom of the front side of the box body (1); a feeding window (5) is provided on one side of the box body (1), and a discharging window (7) is provided on the other side; a hinge is provided on the rear side of the box body (1) to connect the box door (15); a belt line transmission structure (13) is provided on the side opposite to the feeding window (5) and the discharging window (7); a flat panel detector moving structure (12) is provided on the top of the belt line transmission structure (13); and an X-ray moving structure (14) is provided on the front side of the belt line transmission structure (13); The belt line transmission structure (13) comprises a support frame (1301), a fixed end belt line assembly (1302), a movable end belt line assembly (1303), a screw width adjustment assembly (1304), a pressure plate assembly (1305) and a blocking assembly (1306); the top rear side of the support frame (1301) is fixedly connected to the fixed end belt line assembly (1302); the top front side of the support frame (1301) is slidably connected to the movable end belt line assembly (1303); two groups of screw width adjustment assemblies (1304) are respectively provided on opposite sides of the support frame (1301); pressure plate assemblies (1305) are respectively provided at the top centers of the fixed end belt line assembly (1302) and the movable end belt line assembly (1303); and blocking assemblies (1306) are respectively provided on the sides of the two pressure plate assemblies (1305) close to the feeding window (5).

2. The device internal X-Ray online detection mechanism according to claim 1, characterized in that: The four corners of the top of the box (1) are respectively fixedly connected to hanging rings (8), the top of the box (1) is provided with a three-color lamp (9), the bottom of the box (1) is provided with two exhaust fans (11), and the four corners of the bottom of the box (1) are respectively fixedly connected to supporting feet (10).

3. The device internal X-Ray online detection mechanism according to claim 1, characterized in that: A lead glass observation window is provided inside the sliding door (4), and the operation panel assembly (2) comprises a 24-inch display, a light strip display, a keyboard, a mouse and operation buttons.

4. The device internal X-Ray online detection mechanism according to claim 1, characterized in that: An air source processor (6) is provided on one side of the bottom of the feed window (5), and the air source processor (6) comprises a manual sliding valve, a filter, a pressure regulating valve and a digital pressure gauge.

5. The device internal X-Ray online detection mechanism according to claim 1, characterized in that: The flat panel detector power operation structure (12) comprises a flat panel X-axis screw module (1201), a flat panel Y-axis screw module (1202), a flat panel Z-axis screw module (1203), a flat panel detector (1204) and a heat dissipation fan (1205); the flat panel X-axis screw module (1201) is provided with a flat panel Z-axis screw module (1203) at the front side, the flat panel X-axis screw module (1201) is provided with a flat panel Y-axis screw module (1202) at the bottom, the flat panel detector (1204) is provided with a flat panel Z-axis screw module (1203) at the front side, and the heat dissipation fan (1205) is provided at the top of the flat panel detector (1204).

6. The device internal X-Ray online detection mechanism according to claim 1, characterized in that: The X-ray motion structure (14) comprises an X-ray X-axis screw module (1401), an X-ray Y-axis screw module (1402), an X-ray Z-axis screw module (1403) and an X-ray (1404); the bottom of the X-ray X-axis screw module (1401) is provided with an X-ray Y-axis screw module (1402); the top of the X-ray X-axis screw module (1401) is slidably connected to the X-ray Z-axis screw module (1403); and the rear side of the X-ray Z-axis screw module (1403) is slidably connected to the X-ray (1404).

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