Machine needle assembly of machine needle tube home
By designing an adjustable needle clamp assembly and an improved block type pressing tablet, the problem that the existing needle management equipment needle sets are not universal and easy to clamp for different needles is solved, and the universality of the needle assembly and the convenience of operation are achieved.
Patent Information
- Application Number
- CN202421402995.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-01-22
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing needle management equipment needle sets are not universal for different needles, and require frequent adjustments, and are prone to needle stuck problems. The block structure takes up a large space and is difficult to operate.
A needle assembly for the needle butler is designed, including a needle clamp base, a needle clamp assembly and a driving mechanism, using an adjustable needle clamp assembly and an improved block type pressing plate to achieve universality for conventional needles and prevent needle clamping.
The versatility of the needle assembly for various specifications of needles is realized, reducing or avoiding needle stuck problems, improving the structure of the needle press sheet, reducing the height of the needle press sheet, improving the utilization rate of the needle groove, and simplifying the operation through counterweight blocks and operating handles.
Smart Images

Figure CN222813170U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to sewing machine needle equipment management equipment, in particular to a needle assembly of a needle butler. Background Art
[0002] The needle management equipment currently on the market, such as the announcement number CN209433477U, discloses a smart housekeeper for sewing machine needles, including a needle push assembly, wherein the needle push assembly includes a fixed seat and an ejection rod, wherein the fixed seat includes a storage part and a fixed part connected to the storage part, the fixed seat is fixedly connected to the above-mentioned base through the fixed part thereon, a slide groove for the ejection rod to move is formed between the fixed part and the base, one end of the ejection rod is connected to the above-mentioned power device, and the other end of the ejection rod is provided with an ejection port for receiving the needle, and a step height equal to the thickness of the needle is formed between the ejection port and the ejection rod, the above-mentioned storage part is provided with a storage structure for horizontal needles to be arranged in a row, the storage structure is located directly above the above-mentioned slide groove, and the upper end of the storage structure is in an open state, the above-mentioned fixed part is provided with a connecting structure for horizontal needles to be arranged in a row to connect the slide groove and the storage structure, the connecting structure is aligned with the horizontal needles in the storage structure in the vertical direction, and adjacent horizontal needles are in contact with each other.
[0003] The current needle management equipment has the following problems: the needle group is not universal for the needles, the machine needs to be adjusted frequently for different needles, and the needle issuing equipment is prone to needle jams; the pressure blocks used are long strips, which take up a lot of space and are difficult to operate. Utility Model Content
[0004] The purpose of the utility model is to provide a machine needle assembly for a lower needle port machine needle butler, which can realize the universality of conventional machine needles and can prevent the needle from being stuck due to workers' misoperation. The newly improved block-type pressing piece has the characteristics of simple and convenient operation.
[0005] To achieve the above purpose, the following technical solutions are adopted:
[0006] A machine needle assembly of a machine needle butler, comprising a machine needle assembly, characterized in that: the machine needle assembly comprises a needle clamp base, a needle clamp assembly and a driving mechanism, the needle clamp assembly is arranged above the needle clamp base, the needle clamp assembly has a longitudinally arranged needle groove, a machine needle puller is arranged between the bottom of the needle clamp assembly and the needle clamp base, the needle clamp base has a movable plane for the machine needle puller to move, a needle removal groove is provided on the machine needle puller, and the machine needle puller is also connected to the driving mechanism, the driving mechanism drives the machine needle puller to swing so that the lower needle opening of the needle groove is aligned or misaligned with the needle removal groove, when the lower needle opening of the needle groove is misaligned with the needle removal groove, the machine needle puller (4) can close the lower needle opening of the needle groove (21), when the lower needle opening of the needle groove is aligned with the needle removal groove, the lower needle opening of the needle groove (21) is conductive.
[0007] The middle part of the needle puller is pivotally connected to the needle clamp base, the needle removal groove is opened at the front part of the needle puller, and the rear part of the needle puller is connected to the driving mechanism; a lower needle groove is opened on the movable plane and passes through the movable plane from top to bottom, and the driving mechanism drives the needle puller to make the needle removal groove switch between the lower needle mouth of the needle groove and the lower needle groove.
[0008] The top surfaces of the needle puller on both sides of the needle removal groove have different heights, and a gap is left between the lower side of the top surface and the bottom surface of the needle clamp assembly.
[0009] The height difference between the top surfaces on both sides of the needle removal groove is between 0.3 mm and 0.7 mm.
[0010] When the needle removal groove corresponds to the lower needle port, the higher side of the top surface on both sides of the needle removal groove is close to the lower needle groove, and the lower side of the top surface is far away from the lower needle groove.
[0011] The needle clamp assembly is composed of a needle clamp one and a needle clamp two, which are fixedly connected to each other between the two needle clamps to form the needle groove, in which a needle pressing piece is placed, and a longitudinal guide groove is provided on the side wall of the needle clamp two, and a connecting block is provided on one side of the needle pressing piece, the connecting block is in the guide groove, and the connecting block is connected to a counterweight block, and the counterweight block is located on the outside of the needle clamp two.
[0012] A counterweight handle is fixedly connected to the counterweight.
[0013] The needle clamp base is also provided with a connecting seat and a blocking part which are higher than the movable plane on both sides of the movable plane. The connecting seat and the blocking part limit the swinging angle of the needle puller. The lower part of the needle clamp assembly is fixedly connected to the connecting seat, and a gap is left between the bottom surface of the needle assembly and the movable plane for setting the needle puller.
[0014] The rear end of the needle puller is connected to the output end of the driving mechanism through a tension spring, and a return spring is also provided between the needle puller and the needle clamp base. The return spring and the tension spring exert forces on the needle puller in opposite directions to produce swings.
[0015] An anti-stuck slot hole is also provided on the movable plane, and the anti-stuck slot hole is located below the rear end of the lower needle opening of the needle slot.
[0016] The anti-stuck slot hole is communicated with the lower needle slot.
[0017] The needle clamp base and the driving mechanism are fixed on both sides of a connecting plate, and a needle clamp base inclination adjustment structure is arranged between the needle clamp base and the connecting plate.
[0018] The inclination angle adjustment structure comprises an adjustment seat, the adjustment seat is fixedly connected to the connecting plate, the needle clamp base is hinged to the adjustment seat, and an angle adjustment screw is arranged at the hinge.
[0019] The needle assembly of the utility model is suitable for needles of various specifications and has good versatility. It can effectively reduce or avoid the problem of needle jamming, improves the structure of the needle presser, reduces the height of the needle presser and improves the utilization rate of the needle groove, and adds a counterweight block operating handle on the side for easy operation and installation. The needle clamp assembly can adjust the inclination and cooperate with the pressure block to achieve that the needle is parallel to the needle clamp base, making the needle removal smoother. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of the machine needle when removing the needle (I);
[0021] Figure 2 This is a schematic diagram of the structure of the machine needle when removing the needle (II);
[0022] Figure 3 This is a schematic diagram of the structure of the utility model when the needle puller is lowered (I);
[0023] Figure 4 This is a schematic diagram of the structure of the utility model when the needle puller is lowered (II);
[0024] Figure 5 It is a structural schematic diagram of the bottom of the utility model;
[0025] Figure 6 It is a schematic diagram of the top view structure of the utility model;
[0026] Figure 7 It is a structural schematic diagram of the side portion of the utility model;
[0027] Figure 8 For this utility model Figure 7 Middle AA section view;
[0028] Fig. 9 For this utility model Figure 7 Middle BB section view;
[0029] Fig.10 For this utility model Figure 7 Middle CC section view;
[0030] Fig.11 For this utility model Fig.10 The enlarged schematic diagram at D in the middle;
[0031] Fig.12 This is a partial structural diagram of the utility model (I);
[0032] Fig.13 This is a partial structural schematic diagram of the utility model (I). DETAILED DESCRIPTION
[0033] like Figure 1-13As shown, a machine needle assembly of a machine needle butler includes a machine needle assembly, wherein the machine needle assembly includes a needle clamp base 1, a needle clamp assembly 2 and a driving mechanism 3, the needle clamp assembly 2 is arranged above the needle clamp base 1, the needle clamp assembly 2 has a longitudinally arranged needle groove 21, a machine needle puller 4 is arranged between the bottom of the needle clamp assembly 2 and the needle clamp base 1, the middle part of the machine needle puller 4 is pivotally connected to the needle clamp base 1, the needle clamp base 1 has an active plane 11 for the machine needle puller 4 to move, and the machine needle puller 4 can move the needle groove 21 The lower needle opening is closed, a needle removal groove 41 is provided on the needle puller 4, and a lower needle groove 15 that passes through the movable plane from top to bottom is provided on the movable plane 11. The needle removal groove 41 is provided at the front of the needle puller 4, and the rear of the needle puller 4 is connected to the driving mechanism 3. The rear end of the needle puller 4 is connected to the output end of the driving mechanism 3 through the tension spring 5. A reset spring 6 is also provided between the needle puller 4 and the needle clamp base 1. The reset spring 6 and the tension spring 5 exert forces on the needle puller 4 in opposite swing directions.
[0034] The driving mechanism 3 drives the needle puller 4 to switch between the lower needle opening and of the needle groove 21. The needle clamp base 1 is also provided with a connecting seat 12 and a blocking part 13 which are higher than the active plane on both sides of the active plane. The connecting seat 12 and the blocking part 13 limit the swinging angle of the needle puller 4 and ensure that the needle removal groove 41 is aligned with the lower needle opening or the lower needle groove 15 of the needle groove 21.
[0035] The lower part of the needle clamp assembly 2 is fixedly connected to the connecting seat 12, and a gap is left between the bottom surface of the needle clamp assembly 2 and the movable plane for setting the machine needle puller 4; the machine needle puller 4 has different top surface heights on both sides of the needle removal groove 41, and a gap is left between the lower side of the top surface and the bottom surface of the needle clamp assembly 2; the height difference of the top surfaces on both sides of the needle removal groove 41 is about 0.5mm; when the needle removal groove 41 corresponds to the lower needle opening, the higher side of the top surface on both sides of the needle removal groove 41 is close to the lower needle groove 15, and the lower side of the top surface is away from the lower needle groove 15.
[0036] When the utility model is working, the driving mechanism 3 drives the eccentric arm to rotate to the farthest end of the pick, and the eccentric arm will drive the tension spring 5 to pull the front part of the needle puller 4 from the side of the blocking part 13 to the connecting seat 12. When the needle removal groove 41 is aligned with the lower end of the needle groove 21, the needle at the lower end of the needle groove 21 automatically falls into the needle removal groove 41; at this time, the eccentric arm rotates to the nearest end of the needle puller, and the tension spring is reset and relaxed. At the same time, the reset spring of the needle puller moves the front part of the needle puller 4 from the connecting seat 12 to the side of the blocking part 13. When the needle removal groove 41 is aligned with the lower needle groove 15, the needle is inserted.
[0037] Since the height difference of the top surfaces of the needle puller 4 on both sides of the needle removal groove 41 of the utility model is about 0.5mm, and the high-speed sewing machine needle is a high-precision item, and the surface smoothness of the needle is very high, during the research and development, the research and testing showed that the needle puller groove is 2.0mm, and the heights of the pullers on both sides are made different. Looking from the front to the front, the left side is 2.0mm high and the right side is 1.5mm high. When the needle puller moves with the needle, the lower side of the puller will not form an angle with the lower needle mouth of the needle groove, thereby avoiding damage to the needle and needle jam.
[0038] Furthermore, the utility model is provided with an anti-stuck slot hole 14 on the movable plane 11, and the anti-stuck slot hole 14 is located below the rear end of the lower needle opening of the needle slot 21. The anti-stuck slot hole 14 is connected with the lower needle slot 15 to form a P-shaped needle slot. In the machines currently on the market, due to improper operation by the administrator when replenishing the needle, the machine needle falls vertically into the needle group slot, causing the needle to be stuck and the needle group to be removed. The structure of the utility model effectively solves this problem. If there is improper operation, the machine needle will fall from the slot hole 14, and will not remain vertically in the needle group slot to cause the needle to be stuck or the needle group to be removed.
[0039] Furthermore, the needle clamp assembly 2 of the utility model includes a needle clamp 22 and a needle clamp 23, which are fixedly connected to each other to form the needle groove 21 between the two needle clamps. A needle pressing piece 24 is placed in the needle groove 21, and a longitudinal guide groove 25 is provided on the side wall of the needle clamp 23. A connecting block 26 is provided on one side of the needle pressing piece 24, and the connecting block 26 is located in the guide groove 25. The connecting block 26 is connected to a counterweight block 27, and the counterweight block 27 is located on the outside of the needle clamp 23; a counterweight block handle 28 is fixedly connected to the counterweight block 27.
[0040] The utility model opens a groove on the left side of the needle clamp 2 and uses a combination of an internal needle presser and an external counterweight block, which fully saves space. In this way, the height of the needle presser is greatly reduced, so that a single needle group slot can store more machine needles; a counterweight block operating handle is added on the side to facilitate operation and installation.
[0041] Furthermore, the utility model fixes the needle clamp base 1 and the driving mechanism 3 on both sides of a connecting plate 7, and a needle clamp base inclination adjustment structure is arranged between the needle clamp base 1 and the connecting plate; the inclination adjustment structure includes an adjustment seat 8, the adjustment seat 8 is fixedly connected to the connecting plate 7, the needle clamp base 1 is hinged to the adjustment seat 8, and an angle adjustment screw is arranged at the hinge.
[0042] There are many types of machine needles on the market, with great differences in thickness, length and width. Our newly improved adjustable needle assembly can adjust the inclination of the needle clamp and cooperate with the pressure block to move the center of gravity of the needle forward, so that the needle and the needle clamp base are parallel. It is suitable for various different machine needles, has good versatility and smoother needle removal.
Claims
1. A machine needle assembly of a machine needle butler, comprising a machine needle assembly, characterized in that: The needle assembly comprises a needle clamp base (1), a needle clamp assembly (2) and a driving mechanism (3); the needle clamp assembly (2) is arranged above the needle clamp base (1); the needle clamp assembly (2) has a longitudinally arranged needle groove (21); a needle puller (4) is arranged between the bottom of the needle clamp assembly (2) and the needle clamp base (1); the top of the needle clamp base (1) has a movable plane (11) for the needle puller (4) to move; and a take-out plate (21) is provided on the needle puller (4). The needle groove (41) and the needle puller (4) are connected to the driving mechanism (3). The driving mechanism (3) drives the needle puller (4) to swing so that the lower needle opening of the needle groove (21) is aligned with or misaligned with the needle removal groove (41). When the lower needle opening of the needle groove (21) is misaligned with the needle removal groove (41), the needle puller (4) can close the lower needle opening of the needle groove (21). When the lower needle opening of the needle groove (21) is aligned with the needle removal groove (41), the lower needle opening of the needle groove (21) is conductive.
2. The needle assembly of the needle butler as claimed in claim 1, characterized in that: The middle part of the needle puller (4) is pivotally connected to the needle clamp base (1); the needle removal groove (41) is provided at the front part of the needle puller (4); and the rear part of the needle puller (4) is connected to the driving mechanism (3); a lower needle groove (15) is provided on the movable plane (11) and passes through the movable plane from top to bottom; the driving mechanism (3) drives the needle puller (4) to switch the needle removal groove (41) between the lower needle opening of the needle groove (21) and the lower needle groove (15).
3. A machine needle assembly of a machine needle butler as claimed in claim 2, characterized in that: The top surfaces of the needle puller (4) on both sides of the needle removal slot (41) have different heights, and a gap is left between the lower side of the top surface and the bottom surface of the needle clamp assembly (2).
4. A needle assembly of a needle butler as claimed in claim 3, characterized in that: When the needle removal groove (41) corresponds to the lower needle port, the higher side of the top surface on both sides of the needle removal groove (41) is close to the lower needle groove (15), and the lower side of the top surface is away from the lower needle groove (15).
5. The needle assembly of the needle butler as claimed in claim 1, characterized in that: The needle clamp assembly (2) comprises a needle clamp 1 (22) and a needle clamp 2 (23) which are fixedly connected to each other to form the needle groove (21) between the two needle clamps. A needle pressing piece (24) is arranged in the needle groove (21). A longitudinal guide groove (25) is provided on the side wall of the needle clamp 2 (23). A connecting block (26) is arranged on one side of the needle pressing piece (24). The connecting block (26) is located in the guide groove (25). The connecting block (26) is connected to a counterweight block (27). The counterweight block (27) is located on the outer side of the needle clamp 2 (23). A counterweight block handle (28) is fixedly connected to the counterweight block (27).
6. The needle assembly of the needle butler as claimed in claim 2, characterized in that: The needle clamp base (1) is also provided with a connecting seat (12) and a blocking portion (13) on both sides of the movable plane, which are higher than the movable plane. The connecting seat (12) and the blocking portion (13) limit the swing angle of the needle puller (4). The lower part of the needle clamp assembly (2) is fixedly connected to the connecting seat (12), and a gap is left between the bottom surface of the needle clamp assembly (2) and the movable plane for arranging the needle puller (4).
7. The needle assembly of the needle butler as claimed in claim 2, characterized in that: The rear end of the needle puller (4) is connected to the output end of the driving mechanism (3) via a tension spring (5), and a return spring (6) is provided between the needle puller (4) and the needle clamp base (1). The return spring (6) and the tension spring (5) exert forces on the needle puller (4) in opposite directions to produce a swing.
8. The needle assembly of the needle butler as claimed in claim 1, characterized in that: An anti-stuck slot hole (14) is also provided on the movable plane (11), and the anti-stuck slot hole (14) is located below the rear end of the lower needle opening of the needle slot (21); the anti-stuck slot hole (14) is connected to the lower needle slot (15).
9. The needle assembly of the needle butler as claimed in claim 1, characterized in that: The needle clamp base (1) and the driving mechanism (3) are fixed on both sides of a connecting plate (7), and a needle clamp base inclination adjustment structure is provided between the needle clamp base (1) and the connecting plate.
10. The needle assembly of the needle butler according to claim 9, characterized in that: The inclination angle adjustment structure comprises an adjustment seat (8), the adjustment seat (8) is fixedly connected to the connecting plate (7), the needle clamp base (1) is hinged to the adjustment seat (8), and an angle adjustment screw is provided at the hinge.
Citation Information
Patent Citations
Sewing machine needle intelligent housekeeper
CN209433477U