Simple magnetizer for magnet magnetizing

Abstract

The utility model relates to the technical field of magnetizing equipment, in particular to a simple magnetizer for magnetizing magnets, which comprises a feeding channel, a vibrating disc arranged at a feeding port of the feeding channel, a placing table arranged at a discharging port of the feeding channel, and a magnetizing device arranged on the right side of the placing table. A clamping device is arranged above the placing table and the magnetizing device and comprises a moving frame and a first driving mechanism, the moving frame comprises a first side plate and a second side plate, a fixing plate is arranged between the first side plate and the second side plate, a lifting air cylinder is arranged at the upper end of the fixing plate, and a piston rod of the lifting air cylinder is connected with a lifting plate; according to the automatic feeding and conveying device, the feeding, conveying and magnetizing procedures of magnets can be automatically carried out, manual operation is not needed, the first mechanical arm and the second mechanical arm work synchronously, the conveying efficiency is improved, and the automatic production requirement of a factory is met.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetizing equipment, in particular to a simple magnetizing machine used for magnetizing magnets. Background Art

[0002] The last step in the magnet production process is to magnetize the magnet. When the magnet is just produced, it does not have magnetism and must be magnetized by a magnetizer. The principle of the magnetizer is to first charge the capacitor with a DC high voltage, and then discharge it through a coil with extremely low resistance. The peak value of the discharge pulse current can reach tens of thousands of amperes. This current pulse generates a strong magnetic field in the coil, which permanently magnetizes the magnet placed in the coil.

[0003] The existing magnetization process is to manually place the magnets one by one in the magnetization mold, and then put the magnetization mold into the magnetization machine for magnetization. However, manual operation is inefficient and costly, and does not meet the requirements of factory automation production. Utility Model Content

[0004] The purpose of the utility model is to provide a simple magnetizing machine for magnet magnetization in view of the shortcomings of the prior art. The utility model can automatically perform the loading, material transfer and magnetization processes of the magnet without manual operation, thereby reducing labor costs. The first manipulator and the second manipulator work synchronously to improve the efficiency of material transfer, which meets the requirements of factory automation production.

[0005] The utility model is realized through the following technical scheme: a simple magnetizing machine for magnet magnetization, comprising a feeding channel, a vibrating plate is arranged at the feeding port of the feeding channel, a placing table is arranged at the discharging port of the feeding channel, a magnetizing device is arranged on the right side of the placing table, a clamping device is arranged above the placing table and the magnetizing device, the clamping device comprises a moving frame and a first driving mechanism for driving the moving frame to move along the X-axis direction, the moving frame comprises a first side plate and a second side plate, the first side plate and the second side plate are arranged opposite to each other, a fixed plate is arranged between the first side plate and the second side plate, a lifting cylinder is arranged at the upper end of the fixed plate, a piston rod of the lifting cylinder passes through the fixed plate and is connected to the lifting plate, the lifting plate is provided with a first manipulator and a second manipulator, and a feeding channel and a collecting box are arranged on the right side of the magnetizing device.

[0006] Preferably, the first driving mechanism includes a first bracket and a second bracket, the first bracket and the second bracket are arranged opposite to each other, the crossbeam of the first bracket and the crossbeam of the second bracket are both provided with sliding rails, the first side plate is slidably connected to the sliding rail on the first bracket, the second side plate is slidably connected to the sliding rail on the second bracket, and a driving cylinder is provided at the side end of the second bracket, and the piston rod of the driving cylinder is fixedly connected to the second side plate.

[0007] Preferably, the distance between the placement table and the magnetizing device is the same as the distance between the first manipulator and the second manipulator.

[0008] Preferably, the material discharge channel is a conveyor belt.

[0009] Preferably, a sponge gasket is provided in the collection box.

[0010] Preferably, the simple magnetizing machine is provided with two groups of feeding channels, two groups of vibration plates, two groups of placement tables and two groups of magnetizing devices, and the lifting plate is provided with four groups of manipulators.

[0011] Beneficial effects of the utility model: in this embodiment, the magnets are loaded from the vibration plate, and the magnets are transferred to the placement table through the loading channel. The first driving mechanism drives the moving frame to move to the left, so that the first manipulator is placed directly above the placement table, and the second manipulator is placed directly above the magnetizing device. The lifting cylinder drives the lifting plate to descend, and the first manipulator clamps the magnet on the placement table. At this time, the second manipulator does not clamp the magnet from the magnetizing device, and the lifting cylinder drives the lifting plate to rise and reset. Then the first driving mechanism drives the moving frame to move to the right, and the lifting cylinder drives the lifting plate to descend again. The magnet on the first manipulator is placed on the magnetizing device, and the magnetizing device magnetizes the magnet; the first driving mechanism drives the moving frame to move to the left again, so that the first manipulator is placed directly above the placement table. At the top, the second manipulator is placed on the magnetizing device, the lifting cylinder drives the lifting plate to descend, the first manipulator clamps the magnet on the placement table, the second manipulator clamps the magnet that has been magnetized on the magnetizing device, the lifting cylinder drives the lifting plate to rise and reset, then the first drive mechanism drives the moving frame to move to the right, the lifting cylinder drives the lifting plate to descend again, the magnet on the first manipulator is placed on the magnetizing device, the magnet on the second manipulator is placed on the unloading channel, the unloading channel transfers the magnetized magnet into the collection box, completing the entire magnetizing process; the utility model can automatically perform the loading, transferring and magnetizing processes of the magnet, without manual operation, reducing labor costs, the first manipulator and the second manipulator work synchronously, improving the efficiency of material transfer, and meeting the requirements of factory automation production. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0013] Figure 2 It is the right view of the utility model.

[0014] Figure 3 It is a structural schematic diagram of the clamping device of the utility model. DETAILED DESCRIPTION

[0015] The following is combined with Figure 1To Attachment Figure 3 , and specific implementation methods are further described to further illustrate the utility model.

[0016] like Figures 1 to 3 As shown, a simple magnetizing machine for magnetizing a magnet comprises a feeding channel 1, a vibrating plate 2 is arranged at the feeding port of the feeding channel 1, a placing table 3 is arranged at the discharging port of the feeding channel 1, a magnetizing device 4 is arranged on the right side of the placing table 3, a clamping device 5 is arranged above the placing table 3 and the magnetizing device 4, the clamping device 5 comprises a moving frame 51 and a first driving mechanism 52 for driving the moving frame 51 to move along the X-axis direction, the moving frame 51 comprises a first side plate 51 1 and a second side plate 512, the first side plate 511 and the second side plate 512 are arranged opposite to each other, a fixed plate 513 is arranged between the first side plate 511 and the second side plate 512, a lifting cylinder 514 is arranged on the upper end of the fixed plate 513, a piston rod of the lifting cylinder 514 passes through the fixed plate 513 and is connected to a lifting plate 515, the lifting plate 515 is provided with a first manipulator 516 and a second manipulator 517, and a material discharge channel 6 and a collection box 7 are arranged on the right side of the magnetizing device 4.

[0017] like Figure 2As shown, in this embodiment, the magnets are loaded from the vibration plate 2, and the magnets are transferred to the placement table 3 through the loading channel 1. The first driving mechanism 52 drives the moving frame 51 to move to the left, so that the first manipulator 516 is placed directly above the placement table 3, and the second manipulator 517 is placed directly above the magnetizing device 4. The lifting cylinder 514 drives the lifting plate 515 to descend, and the first manipulator 516 clamps the magnet on the placement table 3. At this time, the second manipulator 517 does not clamp the magnet from the magnetizing device 4. The lifting cylinder 514 drives the lifting plate 515 to rise and reset. Then the first driving mechanism 52 drives the moving frame 51 to move to the right, and the lifting cylinder 514 drives the lifting plate 515 to descend again. The magnet on the first manipulator 516 is placed on the magnetizing device 4, and the magnetizing device 4 magnetizes the magnet; the first driving mechanism 52 drives the moving frame 51 to move to the left again, so that the first manipulator 516 is placed directly above the placement table 3. At the top, the second manipulator 517 is placed on the magnetizing device 4, the lifting cylinder 514 drives the lifting plate 515 to descend, the first manipulator 516 clamps the magnet on the placement table 3, and the second manipulator 517 clamps the magnet that has been magnetized on the magnetizing device 4, the lifting cylinder 514 drives the lifting plate 515 to rise and reset, and then the first driving mechanism 52 drives the moving frame 51 to move to the right, and the lifting cylinder 514 drives the lifting plate 515 to descend again, the magnet on the first manipulator 516 is placed on the magnetizing device 4, and the magnet on the second manipulator 517 is placed on the unloading channel 6, and the unloading channel 6 transfers the magnetized magnet into the collection box 7 to complete the entire magnetization process; the utility model can automatically perform the loading, transferring and magnetization processes of the magnet without manual operation, reducing labor costs, the first manipulator 516 and the second manipulator 517 work synchronously, improve the efficiency of material transfer, and meet the requirements of factory automation production.

[0018] In this embodiment, the first driving mechanism 52 includes a first bracket 521 and a second bracket 522, the first bracket 521 and the second bracket 522 are arranged opposite to each other, the cross beam of the first bracket 521 and the cross beam of the second bracket 522 are both provided with sliding rails, the first side plate 511 is slidably connected to the sliding rail on the first bracket 521, the second side plate 512 is slidably connected to the sliding rail on the second bracket 522, and a driving cylinder 523 is provided at the side end of the second bracket 522, the piston rod of the driving cylinder 523 is fixedly connected to the second side plate 512, the piston rod of the driving cylinder 523 is extended to drive the movable frame 51 to move to the left; the piston rod of the driving cylinder 523 is retracted to drive the movable frame 51 to move to the right.

[0019] In this embodiment, the spacing distance between the placement table 3 and the magnetizing device 4 is the same as the spacing distance between the first manipulator 516 and the second manipulator 517, ensuring the synchronous operation of the first manipulator 516 and the second manipulator 517. While the first manipulator 516 grabs the magnet on the placement table 3, the second manipulator 517 can grab the magnet that has been magnetized on the magnetizing device 4.

[0020] In this embodiment, the material discharge channel 6 is a conveyor belt, which is convenient for maintenance.

[0021] In this embodiment, a sponge gasket is provided in the collection box 7 to prevent the magnet from being damaged when it falls into the collection box 7.

[0022] In this embodiment, the simple magnetizing machine is provided with two groups of feeding channels 1, two groups of vibration plates 2, two groups of placement tables 3 and two groups of magnetizing devices 4, and the lifting plate 515 is provided with four groups of manipulators to improve efficiency.

[0023] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. A simple magnetizing machine for magnetizing a magnet, characterized in that: It includes a feeding channel, a vibrating plate is arranged at the feeding port of the feeding channel, a placing table is arranged at the discharging port of the feeding channel, a magnetizing device is arranged on the right side of the placing table, a clamping device is arranged above the placing table and the magnetizing device, the clamping device includes a moving frame and a first driving mechanism for driving the moving frame to move along the X-axis direction, the moving frame includes a first side plate and a second side plate, the first side plate and the second side plate are arranged opposite to each other, a fixed plate is arranged between the first side plate and the second side plate, a lifting cylinder is arranged at the upper end of the fixed plate, a piston rod of the lifting cylinder passes through the fixed plate and is connected to the lifting plate, the lifting plate is provided with a first manipulator and a second manipulator, and a feeding channel and a collecting box are arranged on the right side of the magnetizing device.

2. A simple magnetizing machine for magnetizing a magnet according to claim 1, characterized in that: The first driving mechanism includes a first bracket and a second bracket, the first bracket and the second bracket are arranged opposite to each other, the cross beam of the first bracket and the cross beam of the second bracket are both provided with sliding rails, the first side plate is slidably connected to the sliding rail on the first bracket, the second side plate is slidably connected to the sliding rail on the second bracket, and a driving cylinder is provided at the side end of the second bracket, and the piston rod of the driving cylinder is fixedly connected to the second side plate.

3. A simple magnetizing machine for magnetizing a magnet according to claim 1, characterized in that: The distance between the placement platform and the magnetizing device is the same as the distance between the first manipulator and the second manipulator.

4. A simple magnetizing machine for magnetizing a magnet according to claim 1, characterized in that: The material discharge channel is a conveyor belt.

5. A simple magnetizing machine for magnetizing a magnet according to claim 1, characterized in that: A sponge gasket is arranged in the collecting box.

6. A simple magnetizing machine for magnetizing a magnet according to claim 1, characterized in that: The simple magnetizing machine is provided with two groups of feeding channels, two groups of vibration plates, two groups of placement tables and two groups of magnetizing devices, and the lifting plate is provided with four groups of manipulators.

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