Enamel reaction kettle for production
By designing two sets of misaligned stirring rollers and feeding rollers in the enamel reactor, the problems of poor stirring effect and uneven raw material addition in the existing enamel reactor are solved, and more efficient raw material mixing and uniform loading are achieved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202421441866.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-24
AI Technical Summary
During the mixing and stirring process of the existing enamel reactor, the stirring effect of a single-group stirrer is poor, resulting in a long mixing reaction time and reducing the processing efficiency of raw materials. At the same time, the staff have a risk of sputtering when adding raw materials, and it is difficult to accurately control the feeding speed and material amount, which affects the uniformity and stability of the reaction.
An enamel reactor for production consisting of two sets of misaligned stirring rollers and feed rollers was designed. The misaligned stirring roller drives rotation through the gear set to cover the area in the kettle to improve the mixing effect; the feed roller is driven by the servo motor to feed the raw materials at a uniform speed to ensure that the raw materials are loaded evenly.
Through the design of the misaligned stirring roller, the mixing effect and uniformity of the raw materials are improved, the blind spots and raw material accumulation are reduced during the stirring process, the mixing time and production cycle are reduced. At the same time, through the use of feed rollers, the risks of excessive accumulation of raw materials and the stirring process are avoided, and the production efficiency is improved.
Smart Images
Figure CN222816825U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of enamel reactors, in particular to an enamel reactor for production. Background Art
[0002] Enamel reactor is a common chemical equipment, usually used in the chemical industry for mixing, heating or chemical reaction processes. Most of the existing production enamel reactors are Figure 1 As shown, the required chemical substances are put into the reactor, and then heated or cooled to control the reaction temperature, and the mixing and reaction of the substances are achieved through an agitator. The problem with the above technical solution is that during the mixing and stirring process of the device, the stirring effect of a single set of agitators is poor, and the required mixing reaction time is long, thereby reducing the processing efficiency of the device for raw material processing. At the same time, when the staff adds the raw materials, they usually pour the raw materials directly into the reactor. There are risks such as sputtering during the pouring process. At the same time, direct pouring may make it impossible to accurately control the feeding speed and material amount, which is very likely to affect the uniformity and stability of the reaction. Utility Model Content
[0003] The purpose of the utility model is to solve the following problems existing in the prior art: during the mixing and stirring process of the device, the stirring effect of a single group of stirrers is poor, and the required mixing reaction time is long, thereby reducing the processing efficiency of the device for raw material processing; at the same time, when the staff adds the raw materials, they usually pour the raw materials directly into the reactor, and there are risks such as sputtering during the pouring process. At the same time, direct pouring may make it impossible to accurately control the feeding speed and material amount, which is very likely to affect the uniformity and stability of the reaction.
[0004] In order to solve the problems existing in the prior art, the utility model provides an enameled reactor for production, comprising a reactor body, a power bin and a gear group, wherein two groups of feed ports are provided on both sides of the top of the reactor body, a discharge pipe is provided at the bottom of the reactor body, a power bin is provided on the top of the inside of the reactor body, a gear group is provided inside the power bin, two groups of staggered stirring rollers are provided on both sides of the bottom of the power bin, an enamel protective layer is provided on the inner wall of the reactor body, a feed bin is provided at one end of the feed port on the left side of the top of the reactor body, and a feeding roller is provided inside the feed bin.
[0005] Furthermore, a driving motor is provided on the top of the kettle body, and an output end of the driving motor extends to the inside of the kettle body and is connected to a gear set. The operation of the driving motor can drive the gear set to rotate, thereby outputting power.
[0006] Furthermore, a discharge valve is provided on the front side of the discharge pipe, and the valve allows the staff to control the discharge rate of the discharge pipe.
[0007] Furthermore, the output end of the gear set is connected to one end of two sets of offset stirring rollers, and the rotation of the gear set can drive the two sets of offset stirring rollers to rotate, thereby performing power transmission.
[0008] Furthermore, the stirring blades of the staggered stirring roller are installed in a staggered manner, and the front sides of the stirring blades on both sides of the staggered stirring roller are provided with inclined through holes. The staggered installation of the stirring roller can improve the stirring effect of the raw materials, and the inclined through holes can improve the fluidity of the raw materials and improve their fusion efficiency.
[0009] Furthermore, a servo motor is provided on the left side of the feed bin, and the output end of the servo motor extends to the inside of the feed bin and is connected to a feed roller. The feed roller can be driven to rotate by the operation of the servo motor, and the raw materials can be fed at a uniform speed during the rotation of the feed roller.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] The utility model can more comprehensively cover the inner area of the reactor through the staggered stirring rollers installed in a staggered manner, thereby improving the mixing effect on the raw materials and ensuring a relatively uniform mixing state. At the same time, it can reduce the dead angle formed by the stirring rollers inside the reactor, reduce the internal accumulation of the raw materials during the stirring process, and reduce the possible caking and agglomeration phenomena.
[0012] The utility model can evenly feed the raw materials through the rotation of the feeding roller, thereby increasing the uniformity and consistency of the raw materials, and at the same time can avoid excessive accumulation of raw materials at the feed port, reducing the risk of blockage of pipelines or equipment, and secondly, the even feeding helps to reduce the mixing time during the stirring process, thereby saving the production cycle and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of a three-dimensional cross-sectional structure of the prior art;
[0014] Figure 2 It is a three-dimensional cross-sectional view of the utility model;
[0015] Figure 3 It is a schematic diagram of the three-dimensional structure of the gear set of the utility model;
[0016] Figure numerals: 1. kettle body; 2. feed port; 3. discharge pipe; 4. power compartment; 5. gear set; 6. offset stirring roller; 7. enamel protective layer; 8. feed bin; 9. feed roller. DETAILED DESCRIPTION
[0017] In order to make the technical means, creative features, objectives and effects of the utility model easy to understand, the utility model is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.
[0018] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings.
[0019] Example 1
[0020] like Figure 1-3 As shown, a production enameled reactor comprises a reactor body 1, a power bin 4 and a gear set 5, two groups of feed ports 2 are arranged on both sides of the top of the reactor body 1, a discharge pipe 3 is arranged at the bottom of the reactor body 1, a power bin 4 is arranged at the top inside the reactor body 1, a gear set 5 is arranged inside the power bin 4, two groups of staggered stirring rollers 6 are arranged on both sides of the bottom of the power bin 4, an enamel protective layer 7 is arranged on the inner wall of the reactor body 1, a feed bin 8 is arranged at one end of the feed port 2 on the left side of the top of the reactor body 1, and a feeding roller 9 is arranged inside the feed bin 8.
[0021] Description of working principle: the staff can pour the raw materials into the feeding bin 8, and the operation of the servo motor can drive the feeding roller 9 to rotate. During the rotation of the feeding roller 9, the raw materials can be fed at a uniform speed and transmitted to the inside of the kettle body 1. At the same time, the operation of the driving motor can drive the gear set 5 to rotate. During the rotation of the gear set 5, the two sets of offset stirring rollers 6 can be driven to rotate. The rotation of the offset stirring rollers 6 can more comprehensively cover the internal area of the reactor, improve the mixing effect of the raw materials, ensure a more uniform mixing state, and at the same time reduce the formation of dead angles of the stirring rollers inside the reactor, reduce the internal accumulation of raw materials during the stirring process, and fully mix the raw materials. When the material mixing is completed, the staff can control the discharge rate of the mixture through the discharge pipe 3 through the front valve of the discharge pipe 3.
[0022] The kettle body 1 is mainly used for mixing, heating, cooling or chemical reaction of chemical substances. When selected, a driving motor is provided on the top of the kettle body 1 , and the output end of the driving motor extends to the inside of the kettle body 1 and is connected to the gear set 5 .
[0023] The feed inlet 2 is mainly used for adding raw materials, and when selecting, conventional selection can be made in the prior art according to the needs.
[0024] The discharge pipe 3 is mainly used to discharge the processed raw materials. When selected, a discharge valve is provided on the front side of the discharge pipe 3.
[0025] The power compartment 4 is mainly used to provide installation space for the gear set 5. When selecting, a conventional selection can be made in the existing technology according to the needs.
[0026] The gear set 5 is mainly used for transmitting power. When selected, the output end of the gear set 5 is connected to one end of two sets of offset stirring rollers 6.
[0027] The staggered stirring roller 6 is mainly used for mixing liquid or powder materials in the kettle body 1. When selected, the stirring blades of the staggered stirring roller 6 are staggered, and the front sides of the stirring blades on both sides of the staggered stirring roller 6 are provided with inclined through holes.
[0028] The enamel protective layer 7 is mainly used to improve the protective effect of the inner wall of the reactor. When selecting, a conventional selection can be made in the existing technology according to the needs.
[0029] The feed bin 8 is mainly used for storing raw materials. When selected, a servo motor is provided on the left side of the feed bin 8 , and the output end of the servo motor extends to the inside of the feed bin 8 and is connected to the feeding roller 9 .
[0030] The feeding roller 9 is mainly used for feeding the raw materials, and when selecting, a conventional one can be selected from the prior art according to the needs.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A production enamel reactor, comprising a reactor body (1), a power chamber (4) and a gear set (5), characterized in that: Two groups of feed ports (2) are provided on both sides of the top of the kettle body (1); a discharge pipe (3) is provided at the bottom of the kettle body (1); a power bin (4) is provided at the top of the inside of the kettle body (1); a gear group (5) is provided inside the power bin (4); two groups of staggered stirring rollers (6) are provided on both sides of the bottom of the power bin (4); an enamel protective layer (7) is provided on the inner wall of the kettle body (1); a feed bin (8) is provided at one end of the feed port (2) on the left side of the top of the kettle body (1); a feeding roller (9) is provided inside the feed bin (8).
2. The production enamel reactor according to claim 1, characterized in that: A driving motor is provided on the top of the kettle body (1), and an output end of the driving motor extends into the interior of the kettle body (1) and is connected to a gear set (5).
3. The production enamel reactor according to claim 1, characterized in that: The front side of the discharge pipe (3) is provided with a discharge valve.
4. The production enamel reactor according to claim 1, characterized in that: The output end of the gear set (5) is connected to one end of two sets of offset stirring rollers (6).
5. The production enamel reactor according to claim 1, characterized in that: The stirring blades of the staggered stirring roller (6) are staggeredly installed, and oblique through holes are provided on the front sides of the stirring blades on both sides of the staggered stirring roller (6).
6. The production enamel reactor according to claim 1, characterized in that: A servo motor is provided on the left side of the feeding bin (8), and an output end of the servo motor extends into the inside of the feeding bin (8) and is connected to a feeding roller (9).