Automatic spraying device for plastic shell processing
By designing a plastic shell automatic spraying device containing exhaust gas treatment mechanism, the pollution problem of traditional spray equipment is solved and an environmentally friendly and safe spraying process is achieved.
Patent Information
- Application Number
- CN202421620038.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-10
AI Technical Summary
Traditional plastic shell spraying equipment will pollute the surrounding environment during the spraying process, which is not conducive to the health of workers.
An automatic spraying device for processing plastic shells is designed, which includes a spray box, a spraying mechanism, a fixing mechanism and an exhaust gas treatment mechanism. The exhaust gas treatment mechanism absorbs and filters the exhaust gas during the spraying process through the combination of an adsorption cylinder, a exhaust fan and an adsorption box to avoid pollution.
It effectively avoids pollution to the surrounding environment during the spraying process, protects workers' health, and improves the environmental protection and safety of the spraying process.
Smart Images

Figure CN222817126U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic shell spraying, in particular to an automatic spraying device for plastic shell processing. Background Art
[0002] Plastics are polymer compounds that are polymerized from monomers through addition polymerization or condensation polymerization. The main component of plastics is resin. Resin refers to polymer compounds that have not been mixed with various additives. The term resin was originally named after the lipids secreted by animals and plants, such as rosin and shellac. Resin accounts for about 40% to 100% of the total weight of plastics. The basic properties of plastics are mainly determined by the nature of the resin, but additives also play an important role. Plastics are important organic synthetic polymer materials and are widely used. Plastics can be divided into two categories: thermosetting and thermoplastic. The former cannot be reshaped and used, while the latter can be repeatedly produced. Thermoplastic has a large physical elongation, generally between 50% and 500%. The force does not change completely linearly at different elongations.
[0003] However, plastic has good corrosion resistance and oxidation resistance, and is low in cost. It is widely used in protective shells of various electrical appliances. In order to increase the oxidation resistance and ornamental properties of plastic shells, the plastic shells are sprayed with antioxidant coatings. Traditional plastic shell spraying equipment, for example, the patent with application number CN201811268199.0 and invention name "a spraying device for the production and processing of plastic shells for plant protection drones" discloses a technical solution. During the spraying process of plastic shells, it will pollute the surrounding environment, which is not good for the health of workers. Utility Model Content
[0004] Based on this, it is necessary to provide an automatic spraying device for plastic shell processing to address the technical problem that traditional plastic shell spraying equipment will pollute the surrounding environment during the spraying process of plastic shells, which is not conducive to the health of workers.
[0005] An automatic spraying device for processing a plastic shell, the automatic spraying device for processing a plastic shell comprising: a spraying box, a spraying mechanism, a fixing mechanism and an exhaust gas treatment mechanism;
[0006] A conical cover plate is provided on the top of the spray box;
[0007] The spraying mechanism includes a sprayer, a spray hose, an XY movable platform and a spray nozzle; the XY movable platform is arranged in the spray box and connected to the inner wall of the spray box; the sprayer is connected to the spray nozzle through the spray hose; the driving end of the XY movable platform is connected to the spray nozzle;
[0008] The fixing mechanism is arranged in the spray box to fix the plastic shell to be sprayed;
[0009] The waste gas treatment mechanism includes an adsorption cylinder, an exhaust fan and an adsorption box; the input end of the adsorption cylinder is connected to the top of the conical cover plate; the output end of the adsorption cylinder is provided with a conical output nozzle, the output end of the conical output nozzle is connected to the input end of the exhaust fan, and the output end of the exhaust fan is connected to the bottom of the adsorption box; a spiral blade is provided in the adsorption cylinder, and both sides of the spiral blade are provided with leaf mud, and activated carbon is provided in the adsorption cylinder; the exhaust fan and the adsorption box are connected to an external connecting frame.
[0010] In one of the embodiments, the fixing mechanism includes a driving motor, a driving disk and a first fixing component; a rotating groove is provided at the bottom of the spray box, and a receiving groove is provided in the middle area of the bottom of the rotating groove; the driving motor is adapted to the receiving groove, the driving motor is received in the receiving groove and is connected to the spray box; the driving motor is drivingly connected to the driving disk, the driving disk is adapted to the rotating groove, the driving disk is partially received in the rotating groove and is rotatably connected to the spray box; the driving disk is provided with a first fixing groove on a side facing away from the driving motor, and the first fixing groove is provided ... A sliding hole is provided on the side wall of a fixed groove; the first fixed assembly includes a first extrusion plate, a sliding column, a tension spring and a pulling plate; the first extrusion plate is connected to the pulling plate through the sliding column, the first extrusion plate is accommodated in the first fixed groove, the sliding column is adapted to the sliding hole, the sliding column is partially inserted in the sliding hole and is slidably connected to the driving disk, the tension spring is adapted to the sliding column, the tension spring is sleeved on the sliding column, one end of the tension spring is connected to the pulling plate, and the other end of the tension spring is connected to the driving disk.
[0011] In one embodiment, the driving motor is a stepping motor.
[0012] In one embodiment, the drive motor is a servo motor.
[0013] In one embodiment, the fixing mechanism also includes a receiving assembly, which includes a receiving plate, a rotating plate, a rotating plate and a plurality of connecting rods; the receiving plate is connected to the conical cover plate through the connecting rods; a first convex-shaped rotating groove is provided on a side of the receiving plate facing away from the conical cover plate, the rotating plate is adapted to the first convex-shaped rotating groove, the rotating plate is inserted into the first convex-shaped rotating groove and is rotatably connected to the receiving plate; the rotating plate is connected to the rotating plate, and a second fixing groove is provided on the end of the rotating plate facing away from the conical cover plate.
[0014] In one embodiment, the connecting rod is a cylindrical structure.
[0015] In one embodiment, the fixing mechanism also includes a second fixing component, which includes a second extrusion plate, a rotating block, a threaded rod and a rotating handle; a threaded hole is provided on the side wall of the second fixing groove, the second extrusion plate is accommodated in the second fixing groove, a second convex-shaped rotating groove is provided on one side of the second extrusion plate, the second convex-shaped rotating groove is matched with the rotating block, the rotating block is inserted in the second convex-shaped rotating groove and is rotatably connected to the second extrusion plate; the rotating block is connected to the rotating handle through the threaded rod; the threaded rod is matched with the threaded hole, the threaded rod part is inserted in the threaded hole and is threadedly connected to the rotating disk.
[0016] In one of the embodiments, the adsorption cylinder and the conical cover plate are integrally formed.
[0017] In one of the embodiments, the spiral blade and the adsorption cylinder are integrally formed.
[0018] In one embodiment, the conical cover plate is integrally formed with the spray box.
[0019] During the operation of the automatic spraying device for plastic shell processing, the plastic shell to be sprayed is fixed in the spraying box through a fixing mechanism, and the XY mobile platform drives the spray nozzle to move and spray on the plastic shell to be sprayed. In this process, the sprayer feeds the spray nozzle through the spray hose, and the plastic shell to be sprayed is sprayed in combination with the XY mobile platform. During the spraying process or after the spraying operation is completed, the exhaust fan works to draw the exhaust gas in the spraying box into the adsorption cylinder, so that the exhaust gas rises spirally through the spiral blades. During the spiral rise in the exhaust gas adsorption cylinder, the leaves and mud set on both sides of the spiral blades can effectively adsorb the paint particles in the exhaust gas. After passing through the adsorption cylinder, the exhaust gas is pumped to the adsorption box by the exhaust fan, so that the activated carbon in the adsorption box further adsorbs the harmful substances and odors in the exhaust gas. After being treated with activated carbon, it is discharged from the top of the adsorption box. During the spraying of the plastic shell by the automatic spraying device for plastic shell processing, pollution to the surrounding environment is avoided, and harm to the health of workers is avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the structure of an automatic spraying device for processing a plastic shell in one embodiment;
[0021] Figure 2 for Figure 1 A schematic diagram of a partially enlarged structure of an automatic spray coating device for processing a plastic shell in an embodiment;
[0022] Figure 3 for Figure 1A schematic diagram of a partially enlarged structure of an automatic spraying device for processing a plastic shell in an embodiment. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth in order to fully understand the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below. In the description of the utility model, it is necessary to understand that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is based on the orientation or position relationship shown in the accompanying drawings, only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the utility model.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0025] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0027] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0028] Please also read Figures 1 to 3 The utility model provides an automatic spraying device 10 for processing a plastic shell. The automatic spraying device 10 for processing a plastic shell includes: a spraying box 100, a spraying mechanism 200, a fixing mechanism 300 and an exhaust gas treatment mechanism 400.
[0029] A conical cover plate 110 is disposed on the top of the spray box 100. In this embodiment, the conical cover plate 110 and the spray box 100 are integrally formed.
[0030] The spraying mechanism 200 includes a sprayer 210, a spray hose 220, an XY movable platform 230, and a spray nozzle 240. The XY movable platform 230 is disposed in the spray box 100 and connected to the inner side wall of the spray box 100. The sprayer 210 is connected to the spray nozzle 240 through the spray hose 220. The driving end of the XY movable platform 230 is connected to the spray nozzle 240.
[0031] The fixing mechanism 300 is disposed in the spray box 100 for fixing the plastic shell to be sprayed.
[0032] The waste gas treatment mechanism 400 includes an adsorption cylinder 410, an exhaust fan 420 and an adsorption box 430. The input end of the adsorption cylinder 410 is connected to the top of the conical cover plate 110. In the present embodiment, the adsorption cylinder 410 and the conical cover plate 110 are integrally formed. The output end of the adsorption cylinder 410 is provided with a conical output nozzle 411, and the output end of the conical output nozzle 411 is connected to the input end of the exhaust fan 420, and the output end of the exhaust fan 420 is connected to the bottom of the adsorption box 430. A spiral blade 412 is provided in the adsorption cylinder 410. In the present embodiment, the spiral blade 412 is integrally formed with the adsorption cylinder 410. Leaf mud is provided on both sides of the spiral blade 412, and activated carbon is provided in the adsorption cylinder 410. The exhaust fan 420 and the adsorption box 430 are both connected to the external connection frame.
[0033] In order to facilitate the fixing mechanism 300 to fix the plastic shell to be sprayed, in one embodiment, the fixing mechanism 300 includes a driving motor 310, a driving disk 320 and a first fixing assembly 330. A rotating groove 101 is provided at the bottom of the spray box 100, and a receiving groove 102 is provided in the middle area of the bottom of the rotating groove 101. In this embodiment, the driving motor 310 is a stepping motor. In another embodiment, the driving motor 310 is a servo motor. The driving motor 310 is adapted to the receiving groove 102, and the driving motor 310 is received in the receiving groove 102 and connected to the spray box 100. The driving motor 310 is drivingly connected to the driving disk 320, and the driving disk 320 is adapted to the rotating groove 101, and the driving disk 320 is partially received in the rotating groove 101 and is rotatably connected to the spray box 100. A first fixing groove 301 is provided on the side of the driving disk 320 facing away from the driving motor 310, and a sliding hole 302 is provided on the side wall of the first fixing groove 301. The first fixing assembly 330 includes a first extrusion plate 331, a sliding post 332, a tension spring 333 and a pulling plate 334. The first extrusion plate 331 is connected to the pulling plate 334 through the sliding post 332, the first extrusion plate 331 is received in the first fixing slot 301, the sliding post 332 is adapted to the sliding hole 302, the sliding post 332 is partially inserted in the sliding hole 302 and is slidably connected to the driving disk 320, the tension spring 333 is adapted to the sliding post 332, the tension spring 333 is sleeved on the sliding post 332, one end of the tension spring 333 is connected to the pulling plate 334, and the other end of the tension spring 333 is connected to the driving disk 320. That is to say, during the working process, the fixing mechanism 300 pulls the sliding column 332, the first extrusion plate 331 and the tension spring 333 through the pulling plate 334 to make room for the plastic shell to be sprayed, inserts one end of the plastic shell to be sprayed into the first fixing groove 301, and the tension spring 333 restores the elastic deformation to drive the first extrusion plate 331 through the pulling plate 334 and the sliding column 332 to squeeze and fix the plastic shell to be sprayed in the first fixing groove 301. During the spraying process, the driving motor 310 drives the driving disk 320 to rotate, thereby driving the plastic shell to be sprayed to rotate, so that the plastic shell to be sprayed can be sprayed at all angles. In this way, it is convenient for the fixing mechanism 300 to fix the plastic shell to be sprayed.
[0034] In order to increase the working stability of the fixing mechanism 300, in one embodiment, the fixing mechanism 300 further includes a receiving assembly 340, which includes a receiving plate 341, a rotating plate 342, a rotating plate 343 and a plurality of connecting rods 344. In this embodiment, the connecting rods 344 are cylindrical structures. The receiving plate 341 is connected to the conical cover plate 110 through each connecting rod 344. A first convex-shaped rotating groove 303 is provided on the side of the receiving plate 341 facing away from the conical cover plate 110, and the rotating plate 342 is adapted to the first convex-shaped rotating groove 303. The rotating plate 342 is inserted into the first convex-shaped rotating groove 303 and is rotatably connected to the receiving plate 341. The rotating plate 343 is connected to the rotating plate 342, and a second fixing groove 304 is provided on one end of the rotating plate 343 facing away from the conical cover plate 110. The first fixing assembly 330 fixes one end of the plastic shell to be sprayed on the driving disk 320, and the end of the plastic shell to be sprayed away from the driving disk 320 is inserted into the second fixing groove 304 to increase the stability of the fixing mechanism 300 for fixing the plastic shell to be sprayed without affecting the change of the angle of the plastic shell to be sprayed.
[0035] In order to further increase the working stability of the fixing mechanism 300, in one embodiment, the fixing mechanism 300 further includes a second fixing assembly 350, which includes a second extruding plate 351, a rotating block 352, a threaded rod 353 and a rotating handle 354. A threaded hole 305 is provided on the side wall of the second fixing groove 304, the second extruding plate 351 is received in the second fixing groove 304, a second convex-shaped rotating groove 306 is provided on one side of the second extruding plate 351, the second convex-shaped rotating groove 306 is matched with the rotating block 352, the rotating block 352 is inserted in the second convex-shaped rotating groove 306 and is rotatably connected to the second extruding plate 351. The rotating block 352 is connected to the rotating handle 354 through the threaded rod 353. The threaded rod 353 is matched with the threaded hole 305, and a part of the threaded rod 353 is inserted in the threaded hole 305 and is screwed to the rotating disk 343. The handle 354 is rotated to drive the threaded rod 353 to drive the rotating block 352 to rotate. The threaded rod 353 moves toward the plastic shell to be sprayed during the rotation process, and drives the second extrusion plate 351 to extrude and fix the plastic shell to be sprayed. In this way, the second fixing assembly 350 further increases the working stability of the fixing mechanism 300.
[0036] During the operation of the automatic spraying device 10 for plastic shell processing, the plastic shell to be sprayed is fixed in the spray box 100 through the fixing mechanism 300, and the XY moving platform 230 drives the spray nozzle 240 to move and spray on the plastic shell to be sprayed. In this process, the sprayer 210 feeds the spray nozzle 240 through the spray hose 220, and the plastic shell to be sprayed is sprayed in combination with the XY moving platform 230. During the spraying process or after the spraying operation is completed, the exhaust fan 420 works to draw the waste gas in the spray box 100 into the adsorption cylinder 410, so that the waste gas spirally rises through the spiral blade 412. During the spiral rising process in the waste gas adsorption cylinder 410, the leaves and muds set on both sides of the spiral blade 412 can effectively adsorb the paint particles in the waste gas. After passing through the adsorption cylinder 410, the waste gas is pumped to the adsorption box 430 by the exhaust fan 420, so that the activated carbon in the adsorption box 430 further adsorbs the harmful substances and odors in the waste gas. After being treated with activated carbon, it is discharged from the top of the adsorption box 430. The above-mentioned automatic spraying device for plastic shell processing avoids pollution to the surrounding environment and harm to the health of workers during the spraying of the plastic shell.
[0037] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0038] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. An automatic spraying device for plastic shell processing, characterized in that: include: Spraying box, spraying mechanism, fixing mechanism and exhaust gas treatment mechanism; A conical cover plate is provided on the top of the spray box; The spraying mechanism includes a sprayer, a spray hose, an XY movable platform and a spray nozzle; the XY movable platform is arranged in the spray box and connected to the inner wall of the spray box; the sprayer is connected to the spray nozzle through the spray hose; the driving end of the XY movable platform is connected to the spray nozzle; The fixing mechanism is arranged in the spray box to fix the plastic shell to be sprayed; The waste gas treatment mechanism includes an adsorption cylinder, an exhaust fan and an adsorption box; the input end of the adsorption cylinder is connected to the top of the conical cover plate; the output end of the adsorption cylinder is provided with a conical output nozzle, the output end of the conical output nozzle is connected to the input end of the exhaust fan, and the output end of the exhaust fan is connected to the bottom of the adsorption box; a spiral blade is provided in the adsorption cylinder, and both sides of the spiral blade are provided with leaf mud, and activated carbon is provided in the adsorption cylinder; the exhaust fan and the adsorption box are connected to an external connecting frame.
2. The automatic spraying device for plastic shell processing according to claim 1, characterized in that: The fixing mechanism comprises a driving motor, a driving disk and a first fixing assembly; a rotating groove is provided at the bottom of the spray box, and a receiving groove is provided in the middle area of the bottom of the rotating groove; the driving motor is adapted to the receiving groove, the driving motor is received in the receiving groove and connected to the spray box; the driving motor is drivingly connected to the driving disk, the driving disk is adapted to the rotating groove, the driving disk is partially received in the rotating groove and is rotationally connected to the spray box; a first fixing groove is provided on a side of the driving disk facing away from the driving motor, and a sliding hole is provided on the side wall of the first fixing groove; the first fixing assembly comprises a first extrusion plate, a sliding column, a tension spring and a pulling plate; the first extrusion plate is connected to the pulling plate through the sliding column, the first extrusion plate is received in the first fixing groove, the sliding column is adapted to the sliding hole, the sliding column is partially inserted in the sliding hole and is slidably connected to the driving disk, the tension spring is adapted to the sliding column, the tension spring is sleeved on the sliding column, one end of the tension spring is connected to the pulling plate, and the other end of the tension spring is connected to the driving disk.
3. The automatic spraying device for plastic shell processing according to claim 2, characterized in that: The driving motor is a stepping motor.
4. The automatic spraying device for plastic shell processing according to claim 2, characterized in that: The driving motor is a servo motor.
5. The automatic spraying device for plastic shell processing according to claim 2, characterized in that: The fixing mechanism also includes a receiving assembly, which includes a receiving plate, a rotating plate, a rotating plate and a plurality of connecting rods; the receiving plate is connected to the conical cover plate through the connecting rods; a first convex-shaped rotating groove is provided on a side of the receiving plate facing away from the conical cover plate, the rotating plate is adapted to the first convex-shaped rotating groove, the rotating plate is inserted in the first convex-shaped rotating groove and is rotatably connected to the receiving plate; the rotating plate is connected to the rotating plate, and a second fixing groove is provided on the end of the rotating plate facing away from the conical cover plate.
6. The automatic spraying device for plastic shell processing according to claim 5, characterized in that: The connecting rod is a cylindrical structure.
7. The automatic spraying device for plastic shell processing according to claim 5, characterized in that: The fixing mechanism also includes a second fixing component, which includes a second extrusion plate, a rotating block, a threaded rod and a rotating handle; a threaded hole is provided on the side wall of the second fixing groove, the second extrusion plate is accommodated in the second fixing groove, a second convex-shaped rotating groove is provided on one side of the second extrusion plate, the second convex-shaped rotating groove is matched with the rotating block, the rotating block is inserted in the second convex-shaped rotating groove and is rotatably connected to the second extrusion plate; the rotating block is connected to the rotating handle through the threaded rod; the threaded rod is matched with the threaded hole, the threaded rod part is inserted in the threaded hole and is threadedly connected to the rotating disk.
8. The automatic spraying device for plastic shell processing according to claim 1, characterized in that: The adsorption cylinder and the conical cover plate are integrally formed.
9. The automatic spraying device for plastic shell processing according to claim 1, characterized in that: The spiral blade and the adsorption cylinder are integrally formed.
10. The automatic spraying device for plastic shell processing according to claim 1, characterized in that: The conical cover plate and the spray box are integrally formed.
Citation Information
Patent Citations
A spraying device for the production and processing of plastic shells for plant protection drones
CN109453916B