Multifunctional maintenance tool for pumping unit suspension rope polish rod

By designing a multi-functional maintenance tool, using cleaning brushes and sponges to uniformly apply and clean the media, the problem of the suction machine suspended rope is prone to rust and breaking strands in harsh environments, achieving a more efficient and safe maintenance effect and reducing economic costs.

CN222817222UActive Publication Date: 2025-05-02CHINA PETROLEUM & CHEMICAL CORP +1
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Patent Information

Application Number
CN202420575665.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-05-02
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The suspended rope of the oil pump is prone to rust and broken in harsh mining environments. The existing manual maintenance poses safety risks, environmental pollution and poor maintenance effects.

Method used

A multi-functional maintenance tool for suspended ropes of oil pumps is designed, including a rust-removing oil brush device and a medium conveying device. It uses cleaning brushes and sponges to uniformly apply and clean the medium, and stabilize the input medium through the medium conveying pump to avoid overflow and environmental pollution.

Benefits of technology

It improves the maintenance effect, reduces the safety risks of maintenance personnel, avoids environmental pollution, extends the service life of hairy braids, and reduces economic costs for enterprises.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222817222U_ABST
Patent Text Reader

Abstract

The utility model provides a multifunctional maintenance tool for a beam hanger polish rod of a pumping unit, which comprises a cavity consisting of two semi-cylindrical cavities, a cleaning brush and a sponge are detachably mounted in the cavity, the cavity is rotatably connected with a medium conveying rod through a medium conveying rod joint, a medium output port is arranged above the medium conveying rod and is communicated with the cavity through a hose, and the medium conveying rod is connected with the cavity through the hose. And a medium input port is arranged at the lower end and is connected with a medium delivery pump through a hose. After a medium is injected into the cavity, the cleaning brush and the sponge in the cavity are used for maintaining the hair braid, the cleaning brush effectively removes stains and rust stains on the surface of the hair braid, the medium is evenly smeared through the sponge, and the maintenance effect is improved; when the tool is used for maintaining the hair braid, the safety risk of maintenance personnel is greatly reduced, and the operation is convenient; the medium is stably input into the cavity through the medium conveying pump, the medium is prevented from overflowing excessively, use of the medium is reduced, and meanwhile environmental pollution is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of oilfield pumping unit maintenance, in particular to a multifunctional maintenance tool for a suspension rope and bare rod of an oil pumping unit. Background Art

[0002] During the oil extraction process, the suspension rope (braid) of the oil pump, as a component connecting the donkey head and the bare rod, plays a very important role in the operation of the equipment; but since the mining environment is generally harsh, with much rain and strong sandstorms in spring and drought in summer, sand adheres to the braid. The sand is highly alkaline and is easily attached to the braid for a long time, causing the braid to rust and break, so the braid needs to be maintained frequently. Usually, the maintenance of the oil pump braid is done manually, climbing to the top of the donkey head and manually using an oil pot to pour oil along the braid. This has great safety risks and poor maintenance effects. The oil has the problem of drifting and polluting the well site, and the surface of the braid cannot be cleaned, and safety and timeliness cannot be guaranteed. At the same time, when personnel stand on the operating table to maintain the rope braid, they can only maintain part of the rope braid, not all of it. There is a high risk of personnel climbing and there are certain hidden dangers. Utility Model Content

[0003] In order to solve the technical problems that the above-mentioned braids are prone to rust and breakage, manual maintenance of the braids poses safety risks, causes environmental pollution and has poor maintenance effects, the utility model proposes a multifunctional maintenance tool for a pumping unit hanging rope and bare rod, which improves the maintenance effect, reduces the safety risks of maintenance personnel, avoids environmental pollution, increases the service life of the braids, and reduces economic costs for enterprises.

[0004] The utility model provides the following specific solutions:

[0005] A multifunctional maintenance tool for a suspended rope polished rod of an oil pumping unit, comprising: a rust removal and oil brushing device and a medium conveying device;

[0006] The rust removal and oil brushing device comprises: a cavity body formed by aligning the sides of two semi-cylindrical cavities, one end of the side of the semi-cylindrical cavity is connected by a cavity connecting hinge, and the other end is provided with a locking device, a medium conveying hole is provided in the middle of the outer side of the semi-cylindrical cavity, a medium conveying rod connection is provided below the medium conveying hole, a brush connecting hole is provided at the upper part of the inner side of the semi-cylindrical cavity, a cleaning brush connected to the cavity through the brush connecting hole, and a cavity sponge is installed below the cleaning brush;

[0007] The medium conveying device comprises: a medium conveying rod, and a medium conveying pump connected to the medium conveying rod; a connecting ring is provided at the upper end of the medium conveying rod, a medium outlet is provided near the connecting ring, and a medium inlet is provided at the lower end of the medium conveying rod;

[0008] The medium conveying device is rotatably connected to the medium conveying rod connection on the rust removal and oil brushing device through the connecting ring.

[0009] Preferably, four guide wheels are respectively arranged on the upper and lower parts of the cavity. When the device is working, the guide wheels can move up and down in a limited position to reduce resistance and save maintenance personnel more effort.

[0010] Preferably, the locking device is fixed by a locking nut.

[0011] Preferably, the connection of the medium conveying rod is a cylindrical U-shaped slot, the connecting ring is embedded in the slot and fixed by a bolt to achieve a rotatable connection. When the device is working, the maintenance personnel and the hair braid will have a certain angle, and the rotatable connection makes the medium conveying rod and the cavity produce a corresponding angle, which is convenient for the maintenance personnel to exert force and the cleaning effect is better.

[0012] Preferably, the medium delivery pump is a hydraulic pump. When pumping the medium, the output of the hydraulic pump is more stable, ensuring that the medium consumption is stable and will not overflow to cause environmental pollution.

[0013] Preferably, the sponge in the cavity is detachably installed. When the medium is engine oil, the sponge can effectively adhere to the engine oil. At the same time, the detachable installation facilitates the replacement of the sponge.

[0014] Preferably, the cleaning brush is a wire brush.

[0015] Preferably, two cleaning brushes are arranged in each of the semi-cylindrical cavities.

[0016] Preferably, the medium outlet is connected to the medium delivery hole through a hose.

[0017] Beneficial effects of the utility model:

[0018] The utility model provides a multifunctional maintenance tool for a pumping unit hanging rope bare rod, which consists of a cavity composed of two semi-cylindrical cavities, one end of the two semi-cylindrical cavities is connected by a cavity connecting hinge, and the other end is provided with a locking device, a medium conveying hole is provided in the middle of the outer side of one semi-cylindrical cavity, a medium conveying rod connection is provided below the medium conveying hole, a brush connecting hole is provided at the upper inner side of the semi-cylindrical cavity, a cleaning brush connected to the cavity through the brush connecting hole, and a cavity sponge is arranged below the cleaning brush; a medium conveying rod, and a medium conveying pump connected to the medium conveying rod; a connecting ring is provided at the upper end of the medium conveying rod, a medium output port is provided near the connecting ring, and a medium input port is provided at the lower end of the medium conveying rod; the medium conveying rod is connected to the cavity through the connecting ring. Use the cleaning brush and sponge in the cavity to mix the medium and then maintain the hair braids. The cleaning brush can effectively remove the stains and rust on the surface of the hair braids, and then the medium is evenly applied through the sponge to improve the maintenance effect. The maintenance personnel control the cavity through the medium delivery rod to maintain the hair braids, which greatly reduces the safety risks of the maintenance personnel. The medium delivery rod is rotatably connected to the cavity, which is easier to operate during use. The medium is stably input into the cavity through the medium delivery pump to prevent excessive overflow of the medium, reduce the use of the medium, and avoid environmental pollution.

[0019] In particular, based on the use of maintenance tools, the machine maintenance time has been reduced from 40 minutes to 30 minutes, saving maintenance time and increasing production efficiency; efficient maintenance increases the service life of the braids and reduces economic costs for the company. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The utility model is a schematic diagram of the overall structure of a multifunctional maintenance tool for a hanging rope and a bare rod of an oil pumping unit.

[0021] Figure 2 It is a schematic diagram of the interior of a cavity of the maintenance tool provided by the utility model.

[0022] Figure 3 It is a schematic diagram of the interior of another cavity of the above-mentioned maintenance tool provided by the utility model.

[0023] Figure 4 It is a schematic diagram of the appearance of the cavity of the maintenance tool provided by the utility model.

[0024] Figure 5 It is a schematic diagram of the cavity closing of the maintenance tool provided by the utility model.

[0025] Figure 6 It is a top view of the cavity of the maintenance tool provided by the utility model.

[0026] Figure 7It is a structural schematic diagram of a medium conveying rod in the above-mentioned maintenance tool provided by the utility model.

[0027] In the figure: 1. guide wheel; 2. cavity; 3. locking device; 4. medium delivery hole; 5. brush connection hole; 6. locking nut; 7. medium delivery rod connection; 8. cavity connection hinge; 9. medium delivery rod; 10. medium input port; 11. medium output port; 12. cleaning brush; 13. sponge; 14. connecting ring; 15. medium delivery pump. DETAILED DESCRIPTION

[0028] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0029] Embodiment 1:

[0030] like Figure 1 , 2 4, a multifunctional maintenance tool for a suspended rope polished rod of an oil pumping unit, comprising: a rust removal and oil brushing device and a medium conveying device;

[0031] The rust removal and oil brushing device comprises: a cavity 2 formed by two semi-cylindrical cavities with aligned sides, one end of the semi-cylindrical cavity side is connected by a cavity connecting hinge 8, and the other end is provided with a locking device 3, a medium conveying hole 4 is provided in the middle of the outer side of the semi-cylindrical cavity, a medium conveying rod connection 7 is provided below the medium conveying hole 4, a brush connecting hole 5 is provided at the upper part of the inner side of the semi-cylindrical cavity, a cleaning brush 12 connected to the cavity 2 through the brush connecting hole 5, and a cavity sponge 13 is installed below the cleaning brush 12;

[0032] The medium conveying device comprises: a medium conveying rod 9, a medium conveying pump 15 connected to the medium conveying rod 9; a connecting ring 14 is provided at the upper end of the medium conveying rod 9, a medium outlet 11 is provided near the connecting ring 14, and a medium inlet 10 is provided at the lower end of the medium conveying rod 9;

[0033] The medium conveying device is rotatably connected to the medium conveying rod connection 7 on the rust removal and oil brushing device through the connecting ring 14.

[0034] When the maintenance personnel are working, they close the cavity and wrap the hair braid in the middle, use the cleaning brush and sponge in the cavity to mix the medium and maintain the hair braid. The cleaning brush can effectively remove the stains and rust on the surface of the hair braid, and then the medium is evenly applied through the sponge to improve the maintenance effect; the maintenance personnel control the cavity through the medium delivery rod to maintain the hair braid, which greatly reduces the safety risks of the maintenance personnel, and the medium delivery rod and the cavity are rotatably connected, which is easier to operate when used; the medium is stably input into the cavity through the medium delivery pump to prevent excessive overflow of the medium, reduce the use of the medium, and avoid environmental pollution.

[0035] Specifically, Figure 2 , 6 As shown, four guide wheels 1 are respectively arranged on the upper and lower parts of the cavity 2 .

[0036] Exemplarily, two guide wheels are disposed on the upper and lower sides of each semi-cylindrical cavity, and the two guide wheels on the same end form an angle of 90 degrees, which can better limit the sliding direction of the cavity during operation.

[0037] Specifically, Figure 5 As shown, the locking device 3 is fixed by a lock nut 6 .

[0038] Exemplarily, the two semi-cylindrical cavities are locked and fixed by a locking nut to ensure that the cavity wraps the hair braids tightly during operation, and at the same time, prevent the injected medium from leaking and causing environmental pollution.

[0039] Specifically, Figure 1 , 7 As shown, the medium conveying rod connection 7 is a cylindrical U-shaped slot, and the connecting ring 14 is embedded in the slot and fixed by a bolt to achieve a rotatable connection.

[0040] Specifically, Figure 1 As shown, the medium delivery pump 15 is a hydraulic pump.

[0041] Exemplarily, the engine oil or butter or a mixture of engine oil and butter is evenly mixed in advance and put into a hydraulic pump, and the hydraulic pump is turned on to smoothly transport the medium into the cavity for maintenance use.

[0042] Specifically, Figure 3 As shown, the sponge 13 in the cavity is detachably installed.

[0043] For example, after long-term use, the sponge in the cavity will cause wear and dirt, affecting the maintenance effect. It can be removed and replaced with a new sponge to ensure better adhesion of the medium and maintenance effect.

[0044] Specifically, the cleaning brush 12 is a wire brush.

[0045] Specifically, Figure 2 As shown, two cleaning brushes 12 are arranged in each of the semi-cylindrical cavities.

[0046] Exemplarily, two cleaning brushes are installed in the semi-cylindrical cavity, which can better remove stains and rust stains on the braids and achieve better maintenance effects.

[0047] Specifically, the medium outlet 11 is connected to the medium delivery hole 4 through a hose.

[0048] Embodiment 2:

[0049] In some embodiments, after arriving at the well site, first pour butter or engine oil or a mixture of butter and engine oil into the hydraulic pump, and use a hose to connect the hydraulic pump to the medium input port of the medium delivery rod; merge the two semi-cylindrical cavities, surround the middle of the cavity with a braid, tighten it with a locking nut, and then start the hydraulic pump. Under the action of pressure, the medium passes through the hose, the medium delivery rod, and the medium delivery port and enters the cleaning brush and sponge in the cavity; the staff holds the medium delivery rod and moves it up and down to control the movement of the cavity on the braid, cleans the oil stains on it, and maintains it.

[0050] The use of the above maintenance tools for maintenance greatly reduces the amount of lubricating oil used. The traditional method uses 0.5 kg of lubricating oil to maintain a braid, while the above maintenance tools only require 0.2 kg of lubricating oil or less to maintain the entire braid; and the time for maintaining a braid is reduced from 40 minutes to 30 minutes, saving maintenance time and increasing production efficiency. A certain oil field production area currently has 80 pumping wells, with a daily oil output of 1040.5 tons. The annual production affected by stopping wells for braid maintenance is: 1040.5 tons / 24 hours (hourly oil production) * 0.17 hours (quarterly production affected by braid maintenance) * 4 = 29.48 tons / year (annual production affected by braid maintenance). Based on 2,000 yuan per ton of oil, the annual income can be increased by 58,960 yuan.

[0051] It should be noted that the above-mentioned specific implementation methods can enable those skilled in the art to more fully understand the invention of the utility model, but do not limit the invention of the utility model in any way. Therefore, although this specification has described the invention of the utility model in detail with reference to the drawings and embodiments, those skilled in the art should understand that the invention of the utility model can still be modified or replaced by equivalents. In short, all technical solutions and improvements that do not deviate from the spirit and scope of the invention of the utility model and their improvements should be included in the protection scope of the patent of the invention of the utility model.

Claims

1. A multifunctional maintenance tool for hanging rope and polished rod of oil pumping unit, characterized in that: include: Rust removal and oil brushing device and medium conveying device; The rust removal and oil brushing device comprises: a cavity (2) formed by aligning the sides of two semi-cylindrical cavities, one end of the side of the semi-cylindrical cavity is connected by a cavity connecting hinge (8), and the other end is provided with a locking device (3), a medium conveying hole (4) is provided in the middle of the outer side of one of the semi-cylindrical cavities, a medium conveying rod connection point (7) is provided below the medium conveying hole (4), a brush connecting hole (5) is provided at the upper part of the inner side of the semi-cylindrical cavity, a cleaning brush (12) is connected to the cavity (2) through the brush connecting hole (5), and a cavity sponge (13) is installed below the cleaning brush (12); The medium conveying device comprises: a medium conveying rod (9), and a medium conveying pump (15) connected to the medium conveying rod (9); a connecting ring (14) is provided at the upper end of the medium conveying rod (9), a medium output port (11) is provided near the connecting ring (14), and a medium input port (10) is provided at the lower end of the medium conveying rod (9); The medium conveying device is rotatably connected to the medium conveying rod connection (7) on the rust removal and oil brushing device via the connecting ring (14).

2. The multifunctional maintenance tool for hanging rope and polished rod of an oil pumping unit according to claim 1, characterized in that: Four guide wheels (1) are respectively arranged on the upper and lower parts of the cavity (2).

3. The multifunctional maintenance tool for hanging rope and polished rod of an oil pumping unit according to claim 1, characterized in that: The locking device (3) is fixed by a locking nut (6).

4. The multifunctional maintenance tool for hanging rope and polished rod of an oil pumping unit according to claim 1, characterized in that: The medium conveying rod connection (7) is a cylindrical U-shaped slot, and the connecting ring (14) is embedded in the slot and fixed by a bolt to achieve a rotatable connection.

5. The multifunctional maintenance tool for hanging rope and polished rod of an oil pumping unit according to claim 1, characterized in that: The medium delivery pump (15) is a hydraulic pump.

6. The multifunctional maintenance tool for hanging rope and polished rod of an oil pumping unit according to claim 1, characterized in that: The sponge (13) in the cavity is detachably installed.

7. The multifunctional maintenance tool for hanging rope and polished rod of an oil pumping unit according to claim 1, characterized in that: The cleaning brush (12) is a steel wire brush.

8. The multifunctional maintenance tool for hanging rope and polished rod of an oil pumping unit according to claim 1, characterized in that: Two cleaning brushes (12) are arranged in each of the semi-cylindrical cavities.

9. The multifunctional maintenance tool for hanging rope and polished rod of an oil pumping unit according to claim 1, characterized in that: The medium output port (11) is connected to the medium delivery hole (4) via a hose.