Roll surface cleaning tool for single-stand temper mill unit

By designing a single-frame flattening unit roller surface cleaning tool that integrates cleaning racks, water storage tanks, filter plates and flushing mechanisms, the problem of difficulty in cleaning the roller surface of the flattening unit is solved, and an efficient and automated cleaning process is achieved, and cleaning efficiency and effect are improved.

CN222817414UActive Publication Date: 2025-05-02BAZHOU JUNYUE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421631495.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-02
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The roller surface of the leveling unit is prone to adhere to a large amount of soil and debris after operation, and it is difficult to clean after drying, resulting in a lot of manpower consuming manual cleaning, low efficiency and unsatisfactory results.

Method used

A single-frame flattening unit roller surface cleaning tool is designed, including a flattening machine roller body, cleaning rack, water storage tank, filter plate, water pump and flushing mechanism. The water source is sprayed through the flushing mechanism and the cleaning brush is driven by the hydraulic rod to further brush the surface of the roller body to ensure the thorough cleaning of impurities.

Benefits of technology

An automated cleaning process is realized, reducing the need for manual cleaning, improving cleaning efficiency and effect, saving water resources, and avoiding pipeline blockage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222817414U_ABST
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Abstract

The utility model discloses a single-stand temper mill roll surface cleaning tool, which relates to the field of temper mills, and comprises a temper mill roll body, the surface of the temper mill roll body is in threaded connection with a cleaning frame through a connecting bolt, one side of the inner top wall of the cleaning frame is fixedly provided with a cleaning mechanism, and the top surface of the cleaning frame is fixedly provided with a water storage tank. A filter screen plate is fixedly installed in the water storage tank, a water pump is fixedly installed on one side of the top face of the cleaning frame, the output end of the water pump is in through connection with a water outlet pipe, and one end of the water outlet pipe is in through connection with a flushing mechanism. Through the arrangement of the flushing mechanism, a water source is injected into the water storage tank, the water pump is turned on, the water source in the water storage tank is pumped out, then the water source is conveyed into the runner pipe through the water outlet pipe and sprayed to the surface of the roller body of the temper mill through the flushing nozzle, sundries attached to the surface of the roller body of the temper mill are flushed, and the situation that the sundries are attached to affect use is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of leveling machines, in particular to a roller surface cleaning tool for a single-frame leveling machine group. Background Art

[0002] A leveler is a kind of engineering machinery used for land leveling and ground preparation. It is usually used in road construction, land reclamation, farmland leveling and construction sites. The leveler is mainly composed of a cab, tracks (or tires) and rollers. Its working principle is to level the land on the construction site by driving the rollers. The leveler is an important land engineering machinery and equipment, which plays an important role in the fields of road construction, land reclamation and farmland preparation. It can quickly and efficiently perform land finishing and ground leveling, improving construction efficiency and quality. After the operation, a large amount of debris will be attached to the roller surface of the leveler unit, which needs to be cleaned with cleaning tools.

[0003] After searching the existing patent: Rotary tillage leveling machine (publication number: CN208159164U), the utility model can scrape excess soil to the depression pressed by the rotary tiller tire to perform secondary leveling on the ground after rotary tillage. At the same time, excess soil can leak out from the mud leakage holes and fill in the pits to achieve the leveling of the ground. Soil or heavy objects can be placed on the bottom plate to increase the quality of the leveling machine and prevent the leveling machine from jumping when leveling the ground.

[0004] The rotary tillage and leveling machine has a roller surface that is easily adhered to a large amount of soil and debris after operation. The soil and debris adhere to the surface of the roller surface after drying and are difficult to clean. Generally, most of the cleaning is done manually with a cleaning brush or other tools. On the one hand, it consumes a lot of manpower and has low work efficiency. On the other hand, the cleaning effect is not ideal.

[0005] Therefore, it is necessary to invent a single-frame leveling unit roller surface cleaning tool to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a roller surface cleaning tool for a single-frame leveling machine unit to solve the problem in the above-mentioned background technology that a large amount of soil, debris, etc. are easily attached to the roller surface of the single-frame leveling machine unit after operation. After the soil and debris are dried, they adhere to the surface of the roller surface and are difficult to clean. Generally, most of them are cleaned manually by brushing with a cleaning brush or other tools. On the one hand, it consumes a lot of manpower and has low work efficiency. On the other hand, the cleaning effect is not ideal.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a single-frame leveling machine roller surface cleaning tool, comprising a leveling machine roller body, the surface of the leveling machine roller body is threadedly connected to a cleaning frame via connecting bolts, a cleaning mechanism is fixedly installed on one side of the top wall of the cleaning frame, a water storage tank is fixedly installed on the top surface of the cleaning frame, a filter screen is fixedly installed inside the water storage tank, a water pump is fixedly installed on one side of the top surface of the cleaning frame, the output end of the water pump is through-connected with a water outlet pipe, and one end of the water outlet pipe is through-connected with a flushing mechanism.

[0008] Preferably, the cleaning mechanism comprises a hydraulic rod fixedly mounted on one side of the inner top wall of the cleaning frame, and a cleaning brush is fixedly mounted on the bottom of the hydraulic rod, and the cleaning brush is used to clean the debris on the surface of the roller body of the leveling machine.

[0009] Preferably, a cover plate is snapped onto the top surface of the water tank, a handle is fixedly mounted on the top surface of the cover plate, a non-slip sleeve is sleeved on the surface of the handle, and the handle is used to open and close the cover plate.

[0010] Preferably, the input end of the water pump is connected with a water inlet pipe, one end of which is connected to the inside of the water tank, so that the water inlet pipe is convenient for pumping water out of the water tank.

[0011] Preferably, the flushing mechanism includes a flow pipe connected to one end of the water outlet pipe, and the bottom surface of the flow pipe is connected to a flushing nozzle. Through the setting of the flushing nozzle, the water inside the flow pipe is sprayed on the roller body of the leveling machine for flushing.

[0012] Preferably, both ends of the circulation pipe are fixedly arranged on the inner wall of the cleaning frame, the number of the flushing nozzles is three groups, and the three groups of flushing nozzles are evenly distributed along the axial direction, so that the flushing nozzles are convenient for spraying water.

[0013] Preferably, a through hole is provided on the edge of the top surface of the cleaning rack, and the through hole is matched with the water outlet pipe. The surface of the water tank is engraved with scale lines, and the scale lines are used to measure the internal capacity of the water tank.

[0014] Technical effects and advantages of the utility model:

[0015] 1. Through the setting of the flushing mechanism, water is injected into the water tank, and the water pump is turned on to extract the water from the water tank, and then the water is transported to the circulation pipe through the outlet pipe, and then sprayed on the surface of the roller of the leveling machine through the flushing nozzle to flush the debris attached to the surface of the roller of the leveling machine to avoid the attachment of debris affecting the use;

[0016] 2. Through the setting of the cleaning mechanism, when flushing, open the hydraulic rod to drive the cleaning brush to fit the surface of the roller body of the leveling machine, further brush the roller body of the leveling machine, and brush off impurities with strong adhesion, thereby improving the cleaning effect.

[0017] 3. Through the setting of the filter plate, the secondary water source is injected into the water tank. The filter plate isolates and filters the impurities mixed in the secondary water source, and the water source falls into the water tank for use, thereby achieving the effect of using the secondary water source to clean the roller body of the leveling machine, saving water resources and avoiding pipeline blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 The utility model is a schematic diagram of the overall structure of a roller surface cleaning tool for a single-frame leveling machine unit.

[0020] Figure 2 The utility model is a schematic diagram of the structure of a filter screen plate of a roller surface cleaning tool of a single-frame leveling unit.

[0021] Figure 3 The utility model is a schematic diagram of the cleaning mechanism structure of a roller surface cleaning tool of a single-frame leveling machine unit.

[0022] Figure 4 The utility model is a schematic diagram of the structure of a washing mechanism for a roller surface cleaning tool of a single-frame leveling machine unit.

[0023] In the figure: 1. roller body of the leveling machine; 2. connecting bolts; 3. cleaning frame; 4. cleaning mechanism; 401. hydraulic rod; 402. cleaning brush; 5. water storage tank; 6. filter screen; 7. water pump; 8. water outlet pipe; 9. flushing mechanism; 901. circulation pipe; 902. flushing nozzle; 10. cover plate; 11. handle; 12. water inlet pipe. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] The utility model provides Figure 1-4 The single-frame leveling machine roller surface cleaning tool shown in the figure comprises a leveling machine roller body 1, the surface of the leveling machine roller body 1 is threadedly connected to a cleaning frame 3 through a connecting bolt 2, a cleaning mechanism 4 is fixedly installed on one side of the inner top wall of the cleaning frame 3, and through the setting of the cleaning mechanism 4, when flushing, the hydraulic rod 401 is turned on to drive the cleaning brush 402 to fit the surface of the leveling machine roller body 1, and the leveling machine roller body 1 is further brushed to remove impurities with strong adhesion, thereby improving the cleaning effect, a water storage tank 5 is fixedly installed on the top surface of the cleaning frame 3, and a filter screen plate 6 is fixedly installed inside the water storage tank 5, and through the setting of the filter screen plate 6, a secondary water source is injected into the water storage tank 5, and the filter screen plate 6 removes impurities mixed in the secondary water source. The quality is isolated and filtered, and the water source falls into the water storage tank 5 for use, thereby achieving the effect of using the secondary water source to clean the roller body 1 of the leveling machine, saving water resources and avoiding pipe blockage. A water pump 7 is fixedly installed on one side of the top surface of the cleaning frame 3, and the output end of the water pump 7 is connected with a water outlet pipe 8, and one end of the water outlet pipe 8 is connected with a flushing mechanism 9. Through the setting of the flushing mechanism 9, water is injected into the water storage tank 5, and the water pump 7 is turned on to draw out the water source in the water storage tank 5, and then transported to the circulation pipe 901 through the water outlet pipe 8, and then sprayed on the surface of the roller body 1 of the leveling machine through the flushing nozzle 902, so as to flush the debris attached to the surface of the roller body 1 of the leveling machine to avoid the attachment of debris affecting the use.

[0026] The cleaning mechanism 4 includes a hydraulic rod 401 fixedly installed on one side of the inner top wall of the cleaning frame 3, and a cleaning brush 402 is fixedly installed at the bottom of the hydraulic rod 401. Through the setting of the cleaning mechanism 4, when flushing, the hydraulic rod 401 is opened to drive the cleaning brush 402 to fit the surface of the leveling machine roller body 1, and the leveling machine roller body 1 is further brushed to remove impurities with strong adhesion, thereby improving the cleaning effect.

[0027] The top surface of the water storage tank 5 is clamped with a cover plate 10 , and the top surface of the cover plate 10 is fixedly mounted with a handle 11 , and the surface of the handle 11 is sleeved with an anti-slip sleeve, and the cover plate 10 is opened and closed by setting the handle 11 .

[0028] The input end of the water pump 7 is connected with a water inlet pipe 12, and one end of the water inlet pipe 12 is connected to the inside of the water storage tank 5. Through the setting of the water inlet pipe 12, the water source inside the water storage tank 5 is pumped out.

[0029] The flushing mechanism 9 includes a flow pipe 901 which is connected to one end of the water outlet pipe 8, and a flushing nozzle 902 is connected to the bottom surface of the flow pipe 901. Through the setting of the flushing mechanism 9, water is injected into the water tank 5, and the water pump 7 is turned on to pump out the water in the water tank 5, and then transport it to the flow pipe 901 through the water outlet pipe 8, and then spray it on the surface of the leveling machine roller body 1 through the flushing nozzle 902, so as to flush away the debris attached to the surface of the leveling machine roller body 1 to prevent the attachment of the debris from affecting the use.

[0030] Both ends of the circulation pipe 901 are fixedly arranged on the inner wall of the cleaning frame 3. There are three groups of flushing nozzles 902, and the three groups of flushing nozzles 902 are evenly distributed along the axial direction. Through the setting of the flushing nozzles 902, the water source is sprayed on the roller body 1 of the leveling machine.

[0031] A through hole is provided at the edge of the top surface of the cleaning rack 3, and the through hole is adapted to the water outlet pipe 8. The surface of the water storage tank 5 is engraved with scale lines, and the setting of the scale lines plays a role in measuring the water source capacity inside the water storage tank 5.

[0032] Working principle: inject the secondary water source into the water tank 5, the filter plate 6 isolates and filters the impurities mixed in the secondary water source, and the water source falls into the water tank 5 for use. The secondary water source can be used to clean the roller body 1 of the leveling machine, turn on the water pump 7, draw out the water source inside the water tank 5, and then transport it to the circulation pipe 901 through the outlet pipe 8, and then spray it on the surface of the roller body 1 of the leveling machine through the flushing nozzle 902 to flush the debris attached to the surface of the roller body 1 of the leveling machine. When flushing, turn on the hydraulic rod 401 to drive the cleaning brush 402 to fit the surface of the roller body 1 of the leveling machine, and further brush the roller body 1 to remove impurities with strong adhesion.

[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A single-frame leveling machine roll surface cleaning tool, comprising a leveling machine roll body (1), characterized in that: The surface of the roller body (1) of the leveling machine is threadedly connected to a cleaning frame (3) via connecting bolts (2); a cleaning mechanism (4) is fixedly installed on one side of the top wall of the cleaning frame (3); a water storage tank (5) is fixedly installed on the top surface of the cleaning frame (3); a filter screen (6) is fixedly installed inside the water storage tank (5); a water pump (7) is fixedly installed on one side of the top surface of the cleaning frame (3); an output end of the water pump (7) is connected to a water outlet pipe (8); and one end of the water outlet pipe (8) is connected to a flushing mechanism (9).

2. A single-frame leveling unit roller surface cleaning tool according to claim 1, characterized in that: The cleaning mechanism (4) comprises a hydraulic rod (401) fixedly mounted on one side of the inner top wall of the cleaning frame (3), and a cleaning brush (402) is fixedly mounted on the bottom of the hydraulic rod (401).

3. The single-frame leveling unit roller surface cleaning tool according to claim 1, characterized in that: The top surface of the water storage tank (5) is clamped with a cover plate (10), the top surface of the cover plate (10) is fixedly mounted with a handle (11), and the surface of the handle (11) is sleeved with an anti-slip sleeve.

4. The single-frame leveling unit roller surface cleaning tool according to claim 1, characterized in that: The input end of the water pump (7) is connected to a water inlet pipe (12), and one end of the water inlet pipe (12) is connected to the inside of the water storage tank (5).

5. The single-frame leveling unit roller surface cleaning tool according to claim 1, characterized in that: The flushing mechanism (9) comprises a flow pipe (901) connected to one end of the water outlet pipe (8), and a flushing nozzle (902) is connected to the bottom surface of the flow pipe (901).

6. The single-frame leveling unit roller surface cleaning tool according to claim 5, characterized in that: Both ends of the circulation pipe (901) are fixedly arranged on the inner side wall of the cleaning frame (3), and the number of the flushing nozzles (902) is three groups, and the three groups of flushing nozzles (902) are equidistantly distributed along the axial direction.

7. The single-frame leveling unit roller surface cleaning tool according to claim 1, characterized in that: The edge of the top surface of the cleaning rack (3) is provided with a through hole, the through hole is matched with the water outlet pipe (8), and the surface of the water storage tank (5) is engraved with scale lines.

Citation Information

Patent Citations

  • Rotary tillage leveling machine

    CN208159164U