Ultrasonic dust removal head
By designing an ultrasonic dust removal head, using ultrasonic waves to destroy the adhesion of dust and absorb the dust, the existing contact dust removal equipment is solved, and the problem of damage to products and high costs is achieved, achieving efficient and safe non-contact dust removal effect.
Patent Information
- Application Number
- CN202421639274.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-11
AI Technical Summary
Dust at the micro and nano-levels has restricted the development of lithium battery new energy, optoelectronic semiconductors, microelectronics, medical and communication industries. Existing contact dust removal equipment is prone to damage products and is costly.
An ultrasonic dust removal head is designed to generate non-contact dust removal using ultrasonic waves, and ultrasonic waves are generated through positive pressure intake chamber and air collection chamber, destroying the adhesion of dust and absorbing dust through negative pressure chamber.
It realizes contactless dust removal, avoids product damage, saves consumables and costs, and improves dust removal efficiency and safety.
Smart Images

Figure CN222817528U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal equipment, in particular to an ultrasonic dust removal head. Background Art
[0002] In the lithium battery new energy industry, optoelectronic semiconductor industry, microelectronics industry, medical industry, communications industry, and other technical fields, micron and nanometer dust has a great restriction on the development of the above industries. In each production process of the product, dust will cause short circuit and open circuit of microelectronic signals, pollute the clean environment, affect the subsequent processing of the product, affect product quality, and greatly increase the product scrap rate. The dust adheres to the surface of the glass substrate under the action of the adsorption layer. In order to remove the dust, the adhesion of the dust must be overcome. The dust removal method commonly used in the market for dust removal and cleaning equipment is contact dust removal, which uses a wiping roller to contact the surface of the product to pick up dust, which is easy to damage the product, and requires frequent replacement of wiping rollers and other consumables such as sticky paper, which is costly. Therefore, an ultrasonic dust removal head is needed to improve the above problems. Utility Model Content
[0003] The purpose of the utility model is to provide an ultrasonic dust removal head, aiming to solve the above technical problems. The utility model uses ultrasonic waves to remove dust, and the dust removal is non-contact and will not cause damage to the product. At the same time, no other consumables are required, saving costs.
[0004] In order to achieve the above object, the utility model is implemented through the following technical solutions:
[0005] An ultrasonic dust removal head, comprising a dust removal head, a left sealing plate, a right sealing plate and a blowing head, wherein one end of the dust removal head is connected to the left sealing plate, the other end of the dust removal head is connected to the right sealing plate, the blowing head is connected to the right sealing plate, the blowing head is connected to the dust removal head through the right sealing plate, the dust removal head comprises a shell, a partition baffle and a support base, the partition baffle is symmetrically arranged in the shell, the support base is located at the bottom of the shell, and the shell, the partition baffle and the support base are integrally formed;
[0006] The partition baffle includes a transverse plate and a side plate, one end of the transverse plate is connected to the inner side of the outer shell, and the other end thereof is connected to the side plate, and the other end of the side plate is connected to the support base. A positive pressure air inlet cavity is formed between the transverse plate and the outer shell, a negative pressure cavity is enclosed between the transverse plate, the side plate, the support base and the outer shell, and an air collecting cavity is enclosed between the two side plates and the support base, and the air collecting cavity is communicated with the positive pressure air inlet cavity.
[0007] Furthermore, the supporting base includes a negative pressure base and an air collecting base, the negative pressure base is symmetrically arranged at both ends of the air collecting base, a negative pressure port is opened on the negative pressure base, the negative pressure port is communicated with the negative pressure cavity, and a slit is opened on the air collecting base, the slit is communicated with the air collecting cavity.
[0008] Furthermore, the negative pressure base includes a first connection part, a second connection part and a third connection part which are arranged in sequence, the negative pressure port is located on the first connection part, the first connection part is inclined, the second connection part is arc-shaped, and the third connection part and the gas collecting base are located on the same horizontal plane.
[0009] Furthermore, the side plates are arranged in an inclined manner, and the distance between the two side walls of the gas collecting cavity gradually decreases from top to bottom.
[0010] Furthermore, the positive pressure air inlet cavity is located above the air collecting cavity, and the negative pressure cavity is located on both sides of the air collecting cavity.
[0011] Furthermore, the blowing head includes a blowing head mounting seat, a positive pressure pipe and a negative pressure pipe, the positive pressure pipe is located above the negative pressure pipe, the positive pressure pipe is communicated with the positive pressure air inlet cavity, the negative pressure pipe is communicated with the negative pressure cavity, the positive pressure pipe and the negative pressure pipe are both installed on the blowing head mounting seat, and the blowing head mounting seat is connected to the right sealing plate.
[0012] Furthermore, the right sealing plate is provided with a positive pressure through hole, a baffle seat and a negative pressure through hole, the positive pressure through hole is communicated with the positive pressure pipe, the baffle seat is connected to the side plate of the separation baffle, the negative pressure through hole is located on both sides of the baffle seat, and the negative pressure through hole is communicated with the negative pressure pipe.
[0013] Furthermore, an arc-shaped portion is provided at the bottom of the right sealing plate.
[0014] The ultrasonic dust removal head of the utility model has the following beneficial effects:
[0015] 1. When the ultrasonic dust removal head of the utility model is working, the positive pressure tube generates pressurized gas, and the gas enters the slit after passing through the positive pressure air inlet cavity and the air collecting cavity. When the gas comes out of the slit, ultrasonic waves are generated, and the ultrasonic waves are applied to the surface of the product to be dusted through the slit, so that the dust on the surface of the product is free in the air; then the dust enters the negative pressure cavity through two negative pressure ports, and then the dust is sucked into the main dust removal device through the negative pressure tube for dust removal, so as to achieve the dust removal effect, and the dust removal is non-contact, which will not cause damage to the product, and no other consumables are required, saving costs;
[0016] 2. The ultrasonic dust removal head of the utility model is mainly composed of a dust removal head, a left sealing plate, a right sealing plate and a blowing head. The overall structure is compact, and the assembly and disassembly are convenient, which is conducive to production and promotion and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the ultrasonic dust removal head of the utility model;
[0018] Figure 2 The schematic diagram of the structure of the ultrasonic dust removal head of the utility model is shown in FIG. Figure 1 ;
[0019] Figure 3 The schematic diagram of the structure of the ultrasonic dust removal head of the utility model is shown in FIG. Figure 2 ;
[0020] Figure 4 The utility model is a schematic cross-sectional view of the ultrasonic dust removal head of the utility model. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with embodiments and drawings.
[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element; when an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0024] like Figures 1 to 4 As shown, an ultrasonic dust removal head includes a dust removal head 1, a left sealing plate 2, a right sealing plate 3 and a blowing head 4, one end of the dust removal head 1 is connected to the left sealing plate 2, the other end of the dust removal head 1 is connected to the right sealing plate 3, the blowing head 4 is connected to the right sealing plate 3, and the blowing head 4 is connected to the dust removal head 1 through the right sealing plate 3, the dust removal head 1 includes a shell 5, a partition baffle 6 and a support base 7, the partition baffle 6 is symmetrically arranged in the shell 5, the support base 7 is located at the bottom of the shell 5, and the shell 5, the partition baffle 6 and the support base 7 are integrally formed;
[0025] The partition baffle 6 includes a transverse plate 8 and a side plate 9, one end of the transverse plate 8 is connected to the inner side of the outer shell 5, and the other end thereof is connected to the side plate 9, and the other end of the side plate 9 is connected to the support base 7. A positive pressure air inlet cavity 10 is formed between the transverse plate 8 and the outer shell 5, a negative pressure cavity 11 is enclosed between the transverse plate 8, the side plate 9, the support base 7 and the outer shell 5, and an air collecting cavity 12 is enclosed between the two side plates 9 and the support base 7, and the air collecting cavity 12 is communicated with the positive pressure air inlet cavity 10.
[0026] like Figure 3 and Figure 4 As shown, the support base 7 includes a negative pressure base 13 and an air collecting base 14, the negative pressure base 13 is symmetrically arranged at both ends of the air collecting base 14, a negative pressure port 15 is provided on the negative pressure base 13, and the negative pressure port 15 is communicated with the negative pressure chamber 11, and a slit 16 is provided on the air collecting base 14, and the slit 16 is communicated with the air collecting chamber 12. The negative pressure base 13 and the air collecting base 14 are integrally formed. The width of the negative pressure port 15 is greater than the width of the slit 16, which is conducive to quickly sucking away the rushed dust. The width of the slit 16 in this embodiment can be 0.1mm-1.5mm, preferably 0.3mm, 0.5mm, 0.7mm or 1mm.
[0027] It should be noted that the gas in the positive pressure air inlet chamber 10 is accelerated into the air collecting chamber 12, and the gas is accelerated from the air collecting chamber 12 through the slit 16 and impacts the surface of the product to be dusted. As the gas is compressed, accelerated and passes through the slit 16, ultrasonic waves are generated. The ultrasonic waves are transmitted to the surface of the dust removal product through the gas coming out of the slit 16 to destroy the adhesion of the dust, so that the dust is separated from the product surface, and then the dust is driven by the reflection of the ultrasonic wave. The moving dust is instantly sucked away by the negative pressure chamber 11 through the negative pressure port 15, thereby achieving the dust removal effect.
[0028] It should be further explained that, in this embodiment, an ultrasonic resonator (not shown) may be installed in the slit 16. When the gas passes through the resonant cavity generated in the ultrasonic resonator, the adhesion of the dust may be further destroyed.
[0029] like Figure 4 As shown, the width of the lower end of the slit 16 is greater than the width of the upper end of the slit 16, and the lower end of the slit 16 is inclined to facilitate gas output.
[0030] like Figure 4 As shown, the negative pressure base 13 includes a first connection part 17, a second connection part 18 and a third connection part 19 which are arranged in sequence, the negative pressure port 15 is located on the first connection part 17, the first connection part 17 is inclined, the second connection part 18 is arc-shaped, and the third connection part 19 is located on the same horizontal plane as the gas collecting base 14.
[0031] like Figure 4 As shown, the side plate 9 is tilted so that the distance between the two side walls of the gas collecting chamber 12 gradually decreases from top to bottom. The positive pressure gas passing through the gas collecting chamber 12 will accumulate energy as the distance between the side walls decreases, so that the gas will flow faster and more powerfully when rushing out of the slit 16, and can better act on the dust on the surface of the dust removal product.
[0032] like Figure 4 As shown, the positive pressure air inlet cavity 10 is located above the air collecting cavity 12 , and the negative pressure cavity 11 is located on both sides of the air collecting cavity 12 .
[0033] like Figure 2 and Figure 3 As shown, the blowing head 4 includes a blowing head mounting seat 20, a positive pressure pipe 21 and a negative pressure pipe 22. The positive pressure pipe 21 is located above the negative pressure pipe 22. The positive pressure pipe 21 is communicated with the positive pressure air inlet cavity 10, and the negative pressure pipe 22 is communicated with the negative pressure cavity 11. The positive pressure pipe 21 and the negative pressure pipe 22 are both installed on the blowing head mounting seat 20, and the blowing head mounting seat 20 is connected to the right sealing plate 3. The positive pressure pipe 21 is connected to the blower, and the negative pressure pipe 22 is connected to the dust removal main equipment. Through the blower, the clean air is transmitted to the positive pressure air inlet cavity 10 through the positive pressure pipe 21, and the dust separated from the surface of the product is sucked into the dust removal main equipment through the negative pressure pipe 22 for dust removal. The utility model uses internally circulated clean air as a medium, which will not destroy the air balance of the clean workshop, avoid pollution, and has a compact and closed design to ensure a good dust removal environment.
[0034] like Figure 2 and Figure 3 As shown, the right sealing plate 3 is provided with a positive pressure through hole 23, a stopper 24 and a negative pressure through hole 25, the positive pressure through hole 23 is communicated with the positive pressure tube 21, the stopper 24 is connected to the side plate 9 of the partition baffle 6, the negative pressure through hole 25 is located on both sides of the stopper 24, the negative pressure through hole 25 is communicated with the negative pressure tube 22, and the negative pressure tube 22 is communicated with the negative pressure chamber 11 through the negative pressure through hole 25. The bottom of the right sealing plate 3 is provided with an arc portion 26.
[0035] like Figures 1 to 3 As shown, the left sealing plate 2 and the right sealing plate 3 of this embodiment can be made of aluminum, the outer shell 5, the partition baffle 6 and the support base 7 can be made of aluminum alloy, and the blowing head 4 can be made of stainless steel, making the utility model more sturdy and durable.
[0036] like Figures 1 to 3As shown, it also includes a plurality of first assemblies, a plurality of second assemblies 27 and a plurality of third assemblies 28. The blowing head mounting seat 20 and the right sealing plate 3 are installed by the first assemblies to fasten the connection between the blowing head 4 and the right sealing plate 3; the blowing head mounting seat 20, the right sealing plate 3 and the outer shell 5 are installed by the second assemblies 27 to fasten the connection between the blowing head 4, the right sealing plate 3 and the dust removal head 1; the left sealing plate 2 and the outer shell 5 are installed by the third assemblies 28 to fasten the connection between the left sealing plate 2 and the dust removal head 1, and the disassembly and assembly are convenient. The first assemblies, the second assemblies 27 and the third assemblies 28 of this embodiment are all common assembly parts, such as screws.
[0037] like Figures 1 to 4 As shown, the working principle of the utility model is as follows:
[0038] The positive pressure tube 21 generates pressurized gas, which passes through the positive pressure air inlet chamber 10 and the air collecting chamber 12 and then enters the slit 16. When the gas comes out of the slit 16, ultrasonic waves are generated, which act on the surface of the product to be dusted through the slit 16, so that the dust on the surface of the product is free in the air; then the dust enters the negative pressure chamber 11 through the two negative pressure ports 15, and then is sucked into the dust removal main equipment through the negative pressure tube 22 for dust removal, thereby achieving the dust removal effect.
[0039] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any technician familiar with the profession can make some changes, modifications and equivalent changes made by using the technical content disclosed above without departing from the scope of the technical solution of the utility model, which are all equivalent embodiments of the utility model. At the same time, any changes, modifications and evolutions of any equivalent changes made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. An ultrasonic dust removal head, characterized in that: The utility model comprises a dust removal head, a left sealing plate, a right sealing plate and a blowing head, one end of the dust removal head is connected to the left sealing plate, the other end of the dust removal head is connected to the right sealing plate, the blowing head is connected to the right sealing plate, and the blowing head is connected to the dust removal head through the right sealing plate, the dust removal head comprises an outer shell, a partition baffle and a support base, the partition baffle is symmetrically arranged in the outer shell, the support base is located at the bottom of the outer shell, and the outer shell, the partition baffle and the support base are integrally formed; The partition baffle includes a transverse plate and a side plate, one end of the transverse plate is connected to the inner side of the outer shell, and the other end thereof is connected to the side plate, and the other end of the side plate is connected to the support base. A positive pressure air inlet cavity is formed between the transverse plate and the outer shell, a negative pressure cavity is enclosed between the transverse plate, the side plate, the support base and the outer shell, and an air collecting cavity is enclosed between the two side plates and the support base, and the air collecting cavity is communicated with the positive pressure air inlet cavity.
2. The ultrasonic dust removal head according to claim 1, characterized in that: The supporting base comprises a negative pressure base and an air collecting base, wherein the negative pressure base is symmetrically arranged at both ends of the air collecting base, a negative pressure port is provided on the negative pressure base, and the negative pressure port is communicated with the negative pressure cavity, and a slit is provided on the air collecting base, and the slit is communicated with the air collecting cavity.
3. The ultrasonic dust removal head according to claim 2, characterized in that: The negative pressure base includes a first connection part, a second connection part and a third connection part which are arranged in sequence, the negative pressure port is located on the first connection part, the first connection part is inclined, the second connection part is arc-shaped, and the third connection part and the gas collecting base are located on the same horizontal plane.
4. The ultrasonic dust removal head according to claim 1, characterized in that: The side plates are arranged in an inclined manner, and the distance between the two side walls of the gas collecting cavity gradually decreases from top to bottom.
5. The ultrasonic dust removal head according to claim 1, characterized in that: The positive pressure air inlet cavity is located above the air collecting cavity, and the negative pressure cavities are located on both sides of the air collecting cavity.
6. The ultrasonic dust removal head according to claim 1, characterized in that: The blowing head includes a blowing head mounting seat, a positive pressure pipe and a negative pressure pipe, the positive pressure pipe is located above the negative pressure pipe, the positive pressure pipe is communicated with the positive pressure air inlet cavity, the negative pressure pipe is communicated with the negative pressure cavity, the positive pressure pipe and the negative pressure pipe are both installed on the blowing head mounting seat, and the blowing head mounting seat is connected to the right sealing plate.
7. The ultrasonic dust removal head according to claim 6, characterized in that: The right sealing plate is provided with a positive pressure through hole, a baffle seat and a negative pressure through hole, the positive pressure through hole is communicated with the positive pressure pipe, the baffle seat is connected to the side plate of the partition baffle, the negative pressure through hole is located on both sides of the baffle seat, and the negative pressure through hole is communicated with the negative pressure pipe.
8. The ultrasonic dust removal head according to claim 7, characterized in that: An arc portion is provided at the bottom of the right sealing plate.
Citation Information
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