Air suction arm for welding fume dust removal system

By designing a suction arm with a combination of multi-stage flow guide and flexible corrugated pipe, the problem of small adjustable range of universal arm in the welded smoke dust removal system is solved, multi-directional adjustment of the suction nozzle is achieved, and the dust removal efficiency during welding is improved.

CN222817578UActive Publication Date: 2025-05-02LUOYANG HUYI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421489725.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-02
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The universal vacuum cleaner in the welding smoke dust removal system has a small extension and adjustable area, making it difficult to accurately move to the welded parts of large components, resulting in low dust removal efficiency.

Method used

A suction arm for welding smoke dust removal system was designed, using a combination of multi-stage hard flow guide and flexible corrugated pipe. The multi-directional adjustment of the suction nozzle is achieved through rotating support arms and steel belt corrugated pipes, increasing the adjustable range of the universal arm.

Benefits of technology

It effectively improves the dust removal efficiency during welding, and the position of the vacuum hood is easy to adjust. It is suitable for welding different components, ensuring efficient smoke and dust cleaning.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222817578U_ABST
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Abstract

The utility model discloses an air suction arm for a welding fume dust removal system. The air suction arm comprises a first supporting arm. A first hard flow guide pipe is laid in the extending direction of the first supporting arm, one end of the first supporting arm is rotationally connected with a second supporting arm through a second rotating support, a second hard flow guide pipe is laid in the extending direction of the second supporting arm, and the end of the second hard flow guide pipe is connected with the end of the first hard flow guide pipe through a first flexible corrugated pipe. The other end of the second supporting arm is connected with a third supporting arm through a first rotating support, a third hard flow guide pipe is laid in the extending direction of the third supporting arm, one end of the third hard flow guide pipe is connected with the other end of the second hard flow guide pipe through a second flexible corrugated pipe, and the other end of the third hard flow guide pipe is connected with a steel belt corrugated pipe. A suction nozzle is mounted at the end part of the steel belt corrugated pipe; the adjustable range of the air suction arm and the universal arm for the welding fume dust removal system is wide, the air suction arm is suitable for dust removal during welding of different components, meanwhile, the position of the dust suction hood is also very convenient to adjust, and the dust removal efficiency during welding can be effectively improved.
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Description

Technical Field

[0001] The present application relates to the technical field of environmentally friendly welding machines, and specifically to a suction arm for a welding smoke and dust removal system. Background Art

[0002] The welding fume dust removal system is an industrial environmental protection equipment, which is mainly used to collect and purify the fume generated during welding. This equipment plays a vital role in electric welding operations such as manual arc welding and soldering. It not only protects the working environment, but also helps to protect the health of workers. The main components of the welding fume dust removal system include universal dust suction arms, high temperature resistant dust suction hoses, dust hoods, flame arrester nets, flame retardant high-efficiency filter elements, etc. These components work together to ensure the efficient operation of the equipment. The welding fume dust removal system sucks the welding fume exhaust gas into the air inlet of the equipment through the gravity of the fan. A flame arrester is installed at the air inlet to prevent sparks from entering. After the fume gas enters the settling chamber, the coarse dust falls directly into the ash hopper, and the fine dust is captured on the outer surface by the filter element. The clean gas flows into the clean room after being filtered and purified by the filter element, and is further purified by adsorption by the activated carbon filter before being discharged.

[0003] The universal dust suction arm in the welding fume dust removal system is limited by the universal arm itself, and its adjustable extension area is small. Therefore, when welding large components, the dust suction hood of the welding fume dust removal system often cannot be accurately moved to the welding position. Summary of the invention

[0004] The present application provides an air suction arm for a welding smoke dust removal system. The universal arm has a wide adjustable range and is suitable for dust removal during welding of different components. At the same time, the position of the dust hood can be easily adjusted, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: an air suction arm for a welding smoke dust removal system, comprising a support arm 1; a hard flow guide pipe 1 is laid along the extension direction of the support arm 1, one end of the support arm 1 is rotatably connected to the support arm 2 through a rotating support 2, a hard flow guide pipe 2 is laid along the extension direction of the support arm 2, the end of the hard flow guide pipe 2 is connected to the end of the hard flow guide pipe 1 through a flexible corrugated pipe 1, the other end of the support arm 2 is connected to a support arm 3 through a rotating support 1, a hard flow guide pipe 3 is laid along the extension direction of the support arm 3, one end of the hard flow guide pipe 3 is connected to the other end of the hard flow guide pipe 2 through a flexible corrugated pipe 2, the other end of the hard flow guide pipe 3 is connected to a steel belt corrugated pipe, and a suction nozzle is installed at the end of the steel belt corrugated pipe.

[0006] A mechanical support arm is arranged inside the steel belt corrugated pipe, and two ends of the mechanical support arm are respectively hinged to the hard guide pipe and the suction nozzle.

[0007] Preferably, a mounting seat is installed at the other end of the support arm 1, and an electric-controlled gate valve is installed on the outer side surface of the hard flow guide tube 1 near the mounting seat.

[0008] Preferably, the first rotating support and the second rotating support are both damping supports, and the damping supports include a stepped rotating platform and an outer cover, the stepped rotating platform and the outer cover are respectively connected to two different rotating parts, and the stepped rotating platform and the outer cover are rotatably connected via a bearing.

[0009] Preferably, a handle is provided on the outer side of the suction nozzle.

[0010] Preferably, the mechanical support arm includes a support arm four, one end of which is rotatably connected to the hard guide tube three via a hinge support one, the other end of which is rotatably connected to the support arm five via a hinge support two, and the end of the support arm five is rotatably connected to the suction nozzle via a hinge support three.

[0011] Preferably, the hinge support one, hinge support two and hinge support three are all damping hinges, which include a mounting plate, two symmetrically arranged vertical plates are mounted on the outer side of the mounting plate, a polygonal rotating shaft is rotatably connected between the two vertical plates, the end of the polygonal rotating shaft passes through the vertical plate and is connected to a baffle plate, a spring and a friction plate are sleeved on the outer side of the polygonal rotating shaft, the two ends of the spring are respectively fixedly connected to the baffle plate and the friction plate, the outer side of the friction plate is provided with an annularly distributed clip strip, the outer side of the vertical plate is provided with a radial clip groove corresponding to the clip strip, and the polygonal rotating shaft and the mounting plate are respectively connected to two different hinged parts.

[0012] Compared with the prior art, the beneficial effects of this application are:

[0013] 1. This welding smoke dust removal system uses a suction arm. The universal arm has a wide adjustable range and is suitable for dust removal during welding of different components. At the same time, the position of the dust hood can be adjusted easily, which can effectively improve the dust removal efficiency during welding.

[0014] 2. The position of the suction nozzle can be easily adjusted up and down through the steel belt bellows. The suction nozzle can be moved and adjusted in the horizontal plane by rotating the support arm 2 and along the support arm 3. Both the flexible bellows 2 and the flexible bellows 1 are high temperature resistant pipes with steel belts.

[0015] 3. After the position of the steel belt corrugated tube is adjusted, it is supported by a mechanical support arm, which can effectively prevent the suction nozzle from shifting without external force. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of this application;

[0017] Figure 2 This is the main view of this application;

[0018] Figure 3 is a structural schematic diagram of a rotating support;

[0019] Figure 4 is a structural schematic diagram of a damping hinge;

[0020] Figure 5 is a schematic diagram of the structure of the friction plate;

[0021] Figure 6 It is a structural diagram of the vertical plate.

[0022] In the figure: 1 mounting seat, 2 electric control plug valve, 3 hard guide pipe 1, 4 support arm 2, 5 rotating support 1, 51 stepped rotating table, 52 outer cover, 6 flexible bellows 2, 7 hard guide pipe 3, 8 steel belt bellows, 9 suction nozzle, 10 handle, 11 support arm 3, 12 hard guide pipe 2, 13 rotating support 2, 14 flexible bellows 1, 15 support arm 1, 16 support arm 4, 17 hinge support 2, 171 mounting plate, 172 polygonal rotating shaft, 173 vertical plate, 174 friction plate, 175 spring, 176 baffle, 177 radial slot, 18 support arm 5. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0024] In the description of this application, if the orientation description is involved, for example, the orientation or position relationship indicated by "upper", "lower", "front", "back", "left", "right", etc. is based on the attached Figure 2 The orientation or position relationship shown is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation of the present application. When a feature is referred to as being "set", "fixed", or "connected" to another feature, it can be directly set, fixed, or connected to the other feature, or it can be indirectly set, fixed, or connected to the other feature.

[0025] See also Figure 1-6The present application provides the following technical solutions: an air suction arm for a welding smoke dust removal system, comprising a support arm 15; a hard guide pipe 3 is laid along the extension direction of the support arm 15, one end of the support arm 15 is rotatably connected to a support arm 4 through a rotating support 13, a hard guide pipe 12 is laid along the extension direction of the support arm 4, the end of the hard guide pipe 12 is connected to the end of the hard guide pipe 3 through a flexible bellows 14, the other end of the support arm 4 is connected to a support arm 3 11 through a rotating support 5, a hard guide pipe 3 7 is laid along the extension direction of the support arm 3 11, one end of the hard guide pipe 3 7 is connected to the other end of the hard guide pipe 2 12 through a flexible bellows 2 6, the other end of the hard guide pipe 3 7 is connected to a steel belt bellows 8, and a suction nozzle 9 is installed at the end of the steel belt bellows 8.

[0026] Specifically, the position of the suction nozzle 9 can be conveniently adjusted up and down through the steel belt bellows 8, and the suction nozzle 9 can be moved and adjusted in the horizontal plane by rotating the support arm 2 4 and along the support arm 3 11. The flexible bellows 2 6 and the flexible bellows 1 14 are both high-temperature resistant tubes with steel belts.

[0027] A mechanical support arm is provided inside the steel belt corrugated pipe 8, and two ends of the mechanical support arm are hinged to the hard guide pipe 3 7 and the suction nozzle 9 respectively.

[0028] Specifically, after the steel belt corrugated tube 8 is adjusted to a certain position, it is supported by a mechanical support arm, which can effectively prevent the suction nozzle 9 from being displaced without external force.

[0029] Furthermore, a mounting seat 1 is installed at the other end of the support arm 15 , and an electric-controlled gate valve 2 is installed on the outer side of the hard flow guide tube 3 near the mounting seat 1 .

[0030] Specifically, the suction arm can be installed on the negative pressure pipe network in the workshop through the mounting base 1.

[0031] More specifically, the suction nozzle 9 can be used normally only after the electric-controlled gate valve 2 is opened. When the suction nozzle 9 is not in use, the electric-controlled gate valve 2 is closed to maintain the pressure of the negative pressure pipe network in the workshop, so that other suction arms can have sufficient negative pressure when working.

[0032] Furthermore, the rotating support 1 5 and the rotating support 2 13 are both damping supports, and the damping supports include a stepped rotating platform 51 and an outer cover 52, the stepped rotating platform 51 and the outer cover 52 are respectively connected to two different rotating parts, and the stepped rotating platform 51 and the outer cover 52 are rotatably connected through bearings.

[0033] Specifically, the stepped rotating platform 51 is disposed close to the outer cover 52 , which can effectively increase the friction force when the stepped rotating platform 51 rotates.

[0034] Furthermore, a handle 10 is provided on the outer side of the suction nozzle 9 .

[0035] Specifically, the position of the suction nozzle 9 can be conveniently moved by the handle 10 .

[0036] Furthermore, the mechanical support arm includes a support arm four 16, one end of the support arm four 16 is rotatably connected to the hard guide tube three 7 through a hinge support one, the other end of the support arm four 16 is rotatably connected to the support arm five 18 through a hinge support two 17, and the end of the support arm five 18 is rotatably connected to the suction nozzle 9 through a hinge support three.

[0037] Specifically, when adjusting the suction nozzle 9 up and down, it is sufficient to rotate the support arm four 16 and the support arm five 18. Since the rotating support arm four 16 and the support arm five 18 are hinged through a hinge support, it is convenient to adjust the position of the suction nozzle 9.

[0038] Furthermore, the hinge support 1, hinge support 2 17 and hinge support 3 are all damping hinges, which include a mounting plate 171. Two symmetrically arranged vertical plates 173 are installed on the outer side of the mounting plate 171. A polygonal rotating shaft 172 is rotatably connected between the two vertical plates 173. The end of the polygonal rotating shaft 172 passes through the vertical plate 173 and is connected to a baffle 176. A spring 175 and a friction plate 174 are sleeved on the outer side of the polygonal rotating shaft 172. The two ends of the spring 175 are fixedly connected to the baffle 176 and the friction plate 174 respectively. The outer side of the friction plate 174 is provided with a ring-shaped clip strip, and the outer side of the vertical plate 173 is provided with a radial clip groove 177 corresponding to the clip strip. The polygonal rotating shaft 172 and the mounting plate 171 are respectively connected to two different hinged parts.

[0039] Specifically, after the positions of support arm four 16 and support arm five 18 are adjusted, the damping hinge can fix the positions of support arm four 16 and support arm five 18, and when the card strip is inserted into the radial card slot 177, the rotational torque of the polygonal shaft 172 can be effectively increased.

[0040] When in use: when adjusting the position of the suction nozzle 9 up and down, the handle 10 is held to pull the suction nozzle 9 up and down, and the support arm 4 16 and the support arm 5 18 rotate at this time. After the height adjustment of the suction nozzle 9 is completed, its height is fixed by the hinge support.

[0041] When the suction nozzle 9 is adjusted horizontally, the suction nozzle 9 is pulled by the hand-held handle 10 to move in the horizontal plane, and at this time, the support arm 2 4 and the support arm 3 11 produce relative rotation.

[0042] When the suction arm is working, the suction nozzle 9 is adjusted to a suitable position directly above the welding station, and the electric control gate valve 2 is opened. The negative pressure in the pipeline sucks the smoke generated during the welding process into the negative pressure dust removal equipment.

[0043] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A suction arm for a welding fume removal system, characterized in that: It comprises a support arm 1 (15); a hard flow guide pipe 1 (3) is laid along the extension direction of the support arm 1 (15); one end of the support arm 1 (15) is rotatably connected to the support arm 2 (4) through a rotating support 2 (13); a hard flow guide pipe 2 (12) is laid along the extension direction of the support arm 2 (4); the end of the hard flow guide pipe 2 (12) is connected to the end of the hard flow guide pipe 1 (3) through a flexible corrugated pipe 1 (14); the other end of the support arm 2 (4) is connected to the support arm 3 (11) through a rotating support 1 (5); a hard flow guide pipe 3 (7) is laid along the extension direction of the support arm 3 (11); one end of the hard flow guide pipe 3 (7) is connected to the other end of the hard flow guide pipe 2 (12) through a flexible corrugated pipe 2 (6); the other end of the hard flow guide pipe 3 (7) is connected to a steel belt corrugated pipe (8); a suction nozzle (9) is installed at the end of the steel belt corrugated pipe (8); A mechanical support arm is provided inside the steel belt corrugated pipe (8), and two ends of the mechanical support arm are respectively hinged to the hard guide pipe three (7) and the suction nozzle (9).

2. The suction arm for welding fume dust removal system according to claim 1, characterized in that: A mounting seat (1) is installed at the other end of the support arm 1 (15), and an electric-controlled gate valve (2) is installed on the outer side of the hard flow guide tube 1 (3) near the mounting seat (1).

3. The suction arm for welding fume removal system according to claim 1, characterized in that: The first rotating support (5) and the second rotating support (13) are both damping supports, and the damping supports include a stepped rotating platform (51) and an outer cover (52). The stepped rotating platform (51) and the outer cover (52) are respectively connected to two different rotating parts, and the stepped rotating platform (51) and the outer cover (52) are rotatably connected via a bearing.

4. The suction arm for welding fume removal system according to claim 1, characterized in that: A handle (10) is provided on the outer side of the suction nozzle (9).

5. The suction arm for welding fume dust removal system according to claim 1, characterized in that: The mechanical support arm comprises a support arm four (16), one end of the support arm four (16) is rotatably connected to the hard guide tube three (7) via a hinge support one, the other end of the support arm four (16) is rotatably connected to the support arm five (18) via a hinge support two (17), and the end of the support arm five (18) is rotatably connected to the suction nozzle (9) via a hinge support three.

6. The suction arm for welding fume dust removal system according to claim 5, characterized in that: The hinge support 1, hinge support 2 (17) and hinge support 3 are all damping hinges, comprising a mounting plate (171), two symmetrically arranged vertical plates (173) are mounted on the outer side surface of the mounting plate (171), a polygonal rotating shaft (172) is rotatably connected between the two vertical plates (173), the end of the polygonal rotating shaft (172) passes through the vertical plate (173) and is connected to a baffle plate (176), a spring (175) and a friction plate (174) are sleeved on the outer side surface of the polygonal rotating shaft (172), the two ends of the spring (175) are respectively fixedly connected to the baffle plate (176) and the friction plate (174), the outer side surface of the friction plate (174) is provided with annularly distributed clamping strips, the outer side surface of the vertical plate (173) is provided with radial clamping grooves (177) arranged to be clamped to the clamping strips, and the polygonal rotating shaft (172) and the mounting plate (171) are respectively connected to two different hinged parts.