Leveling tool for oriented silicon steel production

By designing cleaning devices and adjustment devices in the leveling tool for oriented silicon steel production, the problem of impurities adhering to the surface of the press roller after long-term use by the leveler is solved, and the protection and leveling effect of the silicon steel sheet surface is improved.

CN222817663UActive Publication Date: 2025-05-02JIANGYIN HUASHI HUAXI COLD ROLLED STRIP CO LTD
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Patent Information

Application Number
CN202421493782.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-02
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

After long-term use of existing leveling machines, fine dust, iron filings or oil stains are easily adhered to the surface of the press roller, resulting in damage to the surface of the oriented silicon steel sheet.

Method used

A leveling tool for the production of oriented silicon steel is designed, including a cleaning device and a regulating device. The cleaning device drives the cleaning block to move through the electric telescopic rod, and the cleaning block is bonded to the upper and lower pressing rollers to clean up impurities on the surface. The adjustment device drives the moving block through the cylinder to adjust the distance between the upper bracket and the lower bracket to adapt to silicon steel sheets of different thicknesses.

Benefits of technology

It effectively removes impurities on the surface of the upper and lower pressing rollers, avoids damage to the surface of the silicon steel sheet, and improves the adaptability of the leveling tooling, which can meet the leveling needs of silicon steel sheets of different thicknesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of oriented silicon steel leveling, in particular to a leveling tool for oriented silicon steel production, a cleaning device comprises two long grooves, sliding blocks are connected in the long grooves in a sliding mode, electric telescopic rods are fixedly installed on the surfaces of the ends, away from the long grooves, of the sliding blocks, and strip-shaped plates are fixedly installed at the output ends of the electric telescopic rods. A plurality of round rods are fixedly installed on the surface of the strip-shaped plate, a cleaning block is fixedly installed at the ends, away from the strip-shaped plate, of the round rods, a third motor is fixedly installed on the surface of the sliding plate, a gear is fixedly installed at the output end of the third motor, racks are fixedly installed on the surfaces of the upper support and the lower support, and the gear and the racks are meshed with each other. According to the utility model, the problems that fine dust particles, scrap iron or oil stains and the like can be adhered to the upper and lower compression rollers of the existing leveler after being used for a long time, and if the upper and lower compression rollers are not cleaned in time, a scale layer with a certain thickness can even be formed on the surfaces of the compression rollers, so that the surface of an oriented silicon steel sheet can be damaged are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of oriented silicon steel leveling, in particular to a leveling tool for producing oriented silicon steel. Background Art

[0002] There are two types of cold-rolled silicon steel sheets: grain-non-oriented and grain-oriented. Usually, grain-non-oriented cold-rolled strips are used as the core of motors or welding transformers, and grain-oriented cold-rolled strips are used as the core of power transformers, pulse transformers and magnetic amplifiers. Since the core is formed by stacking multiple iron sheets of the same shape, the flatness of the oriented silicon steel sheets is required to be very high. When leveling oriented silicon steel sheets, a steel sheet leveler is an indispensable machine. The use of a leveler can fully improve the flatness and material properties of the oriented silicon steel sheets.

[0003] The existing leveling machine is equipped with a number of upper and lower pressure rollers. The oriented silicon steel sheet is squeezed flat after passing through the upper and lower pressure rollers. When processing the oriented silicon steel sheet, in addition to the requirements for the flatness of the oriented silicon steel sheet, the surface of the oriented silicon steel sheet must be clean and no friction damage is allowed. After long-term use, the upper and lower pressure rollers of the existing leveling machine will adhere to fine dust particles, iron filings or oil stains. If they are not cleaned in time, a scale layer with a certain thickness may even form on the surface of the pressure roller, which will cause damage to the surface of the oriented silicon steel sheet. Utility Model Content

[0004] The utility model aims to solve the technical problems in the above background and proposes a leveling tool for producing oriented silicon steel.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a leveling tool for oriented silicon steel production, comprising a base, a sliding rod is fixedly installed on the surface of the base, a slide plate is slidably connected on the surface of the sliding rod, a lower bracket is fixedly installed on the side of the slide plate, an upper bracket is fixedly installed on the surface of one end of the sliding rod away from the base, four first support rods are fixedly installed on the surface of the lower bracket, a first horizontal strip is fixedly installed on the surface of each two ends of the four first support rods away from the lower bracket, a plurality of first rotating shafts are rotatably connected between two of the first horizontal strips, and a lower bracket is fixedly installed on the outer wall surface of the plurality of first rotating shafts. A pressure roller, wherein a plurality of first motors are fixedly mounted on the surface of one of the first horizontal strips, and the output ends of the plurality of first motors are fixedly connected to the plurality of first rotating shafts, and four second support rods are fixedly mounted on the bottom surface of the upper bracket, and the second horizontal strips are fixedly mounted on the surfaces of the two ends of the four second support rods away from the upper bracket, and a plurality of second rotating shafts are rotatably connected between the two second horizontal strips, and the outer wall surfaces of the plurality of second rotating shafts are fixedly mounted on the upper pressure roller, and a plurality of second motors are fixedly mounted on the surface of one of the second horizontal strips, and the output ends of the plurality of second motors are fixedly connected to the plurality of second rotating shafts. The surfaces of the lower bracket and the upper bracket are both provided with a cleaning device, and the cleaning device comprises two long grooves, and the two long grooves are opened on the surfaces of the upper bracket and the lower bracket, and a slider is slidably connected inside the long groove, and an electric telescopic rod is fixedly mounted on the surface of the end of the slider away from the long groove, and a strip plate is fixedly mounted on the output end of the electric telescopic rod, and a plurality of round rods are fixedly mounted on the surface of the strip plate, and a cleaning block is fixedly mounted on the end of the plurality of round rods away from the strip plate. The provision of the cleaning block has the effect of cleaning and scraping impurities on the surfaces of the upper and lower pressure rollers.

[0006] Preferably, the upper bracket and the lower bracket are both provided with strip grooves, a sliding plate is slidably connected inside the strip groove, and a connecting rod is fixedly installed between the sliding plate and the slider. The setting of the connecting rod plays the effect of driving the slider to move inside the long groove.

[0007] Preferably, a third motor is fixedly mounted on the surface of the sliding plate, a gear is fixedly mounted on the output end of the third motor, racks are fixedly mounted on the surfaces of the upper bracket and the lower bracket, and the gears and racks are meshed with each other. The third motor drives the gears to rotate, and the gears and racks enable the sliding plate to move inside the strip groove.

[0008] Preferably, the surface of the base is provided with an adjustment device, the adjustment device comprises two long strips, the two long strips are fixedly mounted on the surface of the base, a cross bar is fixedly mounted between the two long strips, and the surface of the cross bar is slidably connected to two moving blocks. The setting of the cross bar has the effect of allowing the moving block to move.

[0009] Preferably, a hinge plate is hinged on the surface of the moving block, and one end of the hinge plate away from the moving block is hinged to the lower bracket. The setting of the hinge plate plays an effect of driving the lower bracket to move.

[0010] Preferably, the sides of the two moving blocks are fixedly mounted with extension plates, the surfaces of the two long strips are fixedly mounted with cylinders, and the output ends of the cylinders are fixedly connected to the extension plates. The arrangement of the cylinders and the extension plates has the effect of driving the moving blocks to move on the surface of the crossbar.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. In the utility model, by setting a cleaning device, when the device needs to be used, first place the silicon steel sheet between the upper pressure roller and the lower pressure roller, then start the first motor and the second motor, the first motor and the second motor start to drive the first shaft and the second shaft to rotate, the first shaft and the second shaft rotate to drive the upper pressure roller and the lower pressure roller to rotate, the upper pressure roller and the lower pressure roller rotate to level the silicon steel sheet, when the upper pressure roller and the lower pressure roller need to be scraped and cleaned after being used for a long time, first start the electric telescopic rod, the electric telescopic rod starts to drive the strip plate to move, the strip plate moves to drive the round rod to move, the round rod moves to drive the cleaning block to move, the cleaning block The third motor is started, which drives the gear to rotate, and the gear rotates and engages with the rack, so that the sliding plate moves inside the strip groove. The sliding plate moves inside the strip groove and drives the connecting rod to move. The movement of the connecting rod drives the slider to move inside the long groove. The movement of the slider inside the long groove drives the cleaning block to move on the surface of the upper and lower pressure rollers, thereby cleaning and scraping away the debris on their surfaces. Through the cooperation of the above structure, the cleaning block can remove impurities and debris adhered to the surfaces of the upper and lower pressure rollers, thereby ensuring the leveling effect of the oriented silicon steel and avoiding damage to the surface of the workpiece.

[0013] 2. In the utility model, by setting an adjustment device, when it is necessary to adjust the distance between the upper bracket and the lower bracket, first start the two cylinders at the same time, the cylinder start-up drives the two moving blocks to move away from or closer to each other on the surface of the cross bar, the two moving blocks move away from or closer to each other on the surface of the cross bar to drive the hinged plate to move, the hinged plate movement drives the lower bracket to move upward or downward, the lower bracket moves upward or downward and drives the slide plate to move upward or downward on the surface of the slide bar, when the lower bracket moves to a suitable position, close the cylinder, through the cooperation of the above structure, the distance between the upper bracket and the lower bracket can be adjusted, so that the device can meet the leveling operation of silicon steel sheets of different thicknesses, further improving the adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a leveling tool for producing oriented silicon steel;

[0015] Figure 2 The utility model provides a left-side structural schematic diagram of a leveling tool for producing oriented silicon steel;

[0016] Figure 3 The utility model provides a schematic diagram of the structure of a leveling tool for producing oriented silicon steel from a bottom view;

[0017] Figure 4 The utility model proposes a flattening tool for oriented silicon steel production Figure 3 The structural diagram at A in the middle;

[0018] Legend:

[0019] 1. Base; 2. Cleaning device; 201. Long groove; 202. Sliding block; 203. Electric telescopic rod; 204. Strip plate; 205. Round rod; 206. Cleaning block; 207. Strip groove; 208. Sliding plate; 209. Connecting rod; 210. Third motor; 211. Gear; 212. Rack; 3. Adjusting device; 31. Long strip plate; 32. Cross bar; 33. Moving block; 34. Hinge plate; 35. Extension plate; 36. Cylinder; 4. Sliding bar; 5. Slide plate; 6. Lower bracket; 7. Upper bracket; 8. First support rod; 9. Second support rod; 10. First horizontal strip plate; 11. First rotating shaft; 12. Lower pressure roller; 13. First motor; 14. Second horizontal strip plate; 15. Second rotating shaft; 16. Upper pressure roller; 17. Second motor. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0022] See also Figure 1-4The utility model provides a technical solution: a leveling tool for oriented silicon steel production, including a base 1, a sliding rod 4 is fixedly installed on the surface of the base 1, a slide plate 5 is slidably connected to the surface of the sliding rod 4, a lower bracket 6 is fixedly installed on the side of the slide plate 5, an upper bracket 7 is fixedly installed on the surface of the end of the sliding rod 4 away from the base 1, four first support rods 8 are fixedly installed on the surface of the lower bracket 6, and a first horizontal strip 10 is fixedly installed on the surface of each two ends of the four first support rods 8 away from the lower bracket 6, a plurality of first rotating shafts 11 are rotatably connected between the two first horizontal strips 10, and the outer wall surfaces of the plurality of first rotating shafts 11 are fixedly installed with lower pressing rollers 12, one of which A plurality of first motors 13 are fixedly mounted on the surface of each first horizontal strip 10, and the output ends of the plurality of first motors 13 are fixedly connected to the plurality of first rotating shafts 11, four second support rods 9 are fixedly mounted on the bottom surface of the upper bracket 7, a second horizontal strip 14 is fixedly mounted on the surface of each two ends of the four second support rods 9 away from the upper bracket 7, a plurality of second rotating shafts 15 are rotatably connected between two second horizontal strips 14, upper pressure rollers 16 are fixedly mounted on the outer wall surfaces of the plurality of second rotating shafts 15, a plurality of second motors 17 are fixedly mounted on the surface of one of the second horizontal strips 14, and the output ends of the plurality of second motors 17 are fixedly connected to the plurality of second rotating shafts 15.

[0023] The specific settings and functions of the cleaning device 2 and the adjusting device 3 are described in detail below.

[0024] In this embodiment: the surfaces of the lower bracket 6 and the upper bracket 7 are both provided with a cleaning device 2, the cleaning device 2 comprises two long grooves 201, the two long grooves 201 are opened on the surfaces of the upper bracket 7 and the lower bracket 6, the inner part of the long grooves 201 is slidably connected with a slider 202, an electric telescopic rod 203 is fixedly mounted on the surface of one end of the slider 202 away from the long grooves 201, a strip plate 204 is fixedly mounted on the output end of the electric telescopic rod 203, a plurality of round rods 205 are fixedly mounted on the surface of the strip plate 204, a cleaning block 206 is fixedly mounted on one end of the plurality of round rods 205 away from the strip plate 204.

[0025] In this embodiment, the cleaning block 206 is provided to clean and scrape away impurities on the surfaces of the upper pressing roller 16 and the lower pressing roller 12 .

[0026] Specifically, the surfaces of the upper bracket 7 and the lower bracket 6 are both provided with a strip groove 207 , a sliding plate 208 is slidably connected inside the strip groove 207 , and a connecting rod 209 is fixedly installed between the sliding plate 208 and the slider 202 .

[0027] In this embodiment, the connection rod 209 is provided to drive the slider 202 to move inside the long slot 201 .

[0028] Specifically, a third motor 210 is fixedly mounted on the surface of the sliding plate 208, a gear 211 is fixedly mounted on the output end of the third motor 210, and racks 212 are fixedly mounted on the surfaces of the upper bracket 7 and the lower bracket 6, and the gears 211 and the racks 212 are meshed with each other. The third motor 210 has the effect of driving the gear 211 to rotate, and the gears 211 and the racks 212 have the effect of allowing the sliding plate 208 to move inside the strip groove 207.

[0029] In this embodiment: the surface of the base 1 is provided with an adjustment device 3, which includes two long strips 31, the two long strips 31 are fixedly mounted on the surface of the base 1, a cross bar 32 is fixedly mounted between the two long strips 31, and two moving blocks 33 are slidably connected to the surface of the cross bar 32. When the distance between the upper bracket 7 and the lower bracket 6 needs to be adjusted, the two cylinders 36 are first started at the same time, and the cylinders 36 are started to drive the two moving blocks 33 to move away from or close to each other on the surface of the cross bar 32, and the two moving blocks 33 move away from or close to each other on the surface of the cross bar 32 to drive the hinge plate 34 to move, and the hinge plate 34 moves to drive the lower bracket 6 to move upward or downward, and the lower bracket 6 moves upward or downward to drive the slide plate 5 to move upward or downward on the surface of the slide bar 4, and when the lower bracket 6 moves to a suitable position, the cylinder 36 can be closed. Through the cooperation of the above structure, the distance between the upper bracket 7 and the lower bracket 6 can be adjusted, so that the device can meet the leveling operation of silicon steel sheets of different thicknesses, further improving the adaptability of the device.

[0030] Specifically, a hinge plate 34 is hinged on the surface of the moving block 33 , and one end of the hinge plate 34 away from the moving block 33 is hinged to the lower bracket 6 .

[0031] In this embodiment, the setting of the hinge plate 34 plays the effect of driving the lower bracket 6 to move.

[0032] Specifically, the sides of the two moving blocks 33 are fixedly mounted with extension plates 35 , the surfaces of the two long plates 31 are fixedly mounted with cylinders 36 , and the output end of the cylinder 36 is fixedly connected to the extension plate 35 .

[0033] In this embodiment, the arrangement of the air cylinder 36 and the extension plate 35 has the effect of driving the moving block 33 to move on the surface of the cross bar 32 .

[0034] Working principle: By setting the cleaning device 2, when the device needs to be used, first place the silicon steel sheet between the upper pressure roller 16 and the lower pressure roller 12, then start the first motor 13 and the second motor 17, the first motor 13 and the second motor 17 start to drive the first rotating shaft 11 and the second rotating shaft 15 to rotate, the first rotating shaft 11 and the second rotating shaft 15 rotate to drive the upper pressure roller 16 and the lower pressure roller 12 to rotate, the upper pressure roller 16 and the lower pressure roller 12 rotate to level the silicon steel sheet, when the upper pressure roller 16 and the lower pressure roller 12 need to be scraped and cleaned after being used for a long time, first start the electric telescopic rod 203, the electric telescopic rod 203 starts to drive the strip plate 204 to move, the strip plate 204 moves to drive the round rod 205 to move, the round rod 205 moves to drive the cleaning block 206 to move, the cleaning block 206 moves to make it move automatically The body is fitted with the upper pressure roller 16 and the lower pressure roller 12, and then the third motor 210 is started. The third motor 210 starts to drive the gear 211 to rotate, and the gear 211 rotates and engages with the rack 212, so that the sliding plate 208 moves inside the strip groove 207. The sliding plate 208 moves inside the strip groove 207 to drive the connecting rod 209 to move. The connecting rod 209 moves and drives the slider 202 to move inside the long groove 201. The slider 202 moves inside the long groove 201 and drives the cleaning block 206 to move on the surface of the upper pressure roller 16 and the lower pressure roller 12, so as to clean and scrape away the debris on the surface. Through the cooperation of the above structure, the cleaning block 206 can remove the impurities and debris adhered to the surface of the upper pressure roller 16 and the lower pressure roller 12, thereby ensuring the leveling effect of the oriented silicon steel and avoiding damage to the workpiece surface. When it is necessary to adjust the distance between the upper bracket 7 and the lower bracket 6, first start the two cylinders 36 at the same time. The cylinder 36 starts and drives the two moving blocks 33 to move away from or closer to each other on the surface of the cross bar 32. The two moving blocks 33 move away from or closer to each other on the surface of the cross bar 32, driving the hinged plate 34 to move. The movement of the hinged plate 34 drives the lower bracket 6 to move upward or downward. The lower bracket 6 moves upward or downward and drives the slide plate 5 to move upward or downward on the surface of the slide bar 4. When the lower bracket 6 moves to a suitable position, close the cylinder 36. Through the cooperation of the above structure, the distance between the upper bracket 7 and the lower bracket 6 can be adjusted, so that the device can meet the leveling operation of silicon steel sheets of different thicknesses, further improving the adaptability of the device.

[0035] The above is only a preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model. In the description of the utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood by specific circumstances.

Claims

1. A leveling tool for producing oriented silicon steel, comprising a base (1), a sliding rod (4) fixedly mounted on the surface of the base (1), a slide plate (5) slidably connected to the surface of the sliding rod (4), a lower bracket (6) fixedly mounted on the side of the slide plate (5), an upper bracket (7) fixedly mounted on the surface of one end of the sliding rod (4) away from the base (1), four first support rods (8) fixedly mounted on the surface of the lower bracket (6), two first support rods (8) fixedly mounted on the surface of one end away from the lower bracket (6), and a first horizontal strip (10) fixedly mounted on the surface of the two ends of each of the four first support rods (8). A plurality of first rotating shafts (11) are rotatably connected between the first transverse strips (10), and lower pressure rollers (12) are fixedly installed on the outer wall surfaces of the plurality of first rotating shafts (11). A plurality of first motors (13) are fixedly installed on the surface of one of the first transverse strips (10), and the output ends of the plurality of first motors (13) are fixedly connected to the plurality of first rotating shafts (11). Four second support rods (9) are fixedly installed on the bottom surface of the upper bracket (7), and each of the two end surfaces of the four second support rods (9) away from the upper bracket (7) are fixedly installed A second horizontal strip (14) is provided, and a plurality of second rotating shafts (15) are rotatably connected between two of the second horizontal strips (14), and upper pressure rollers (16) are fixedly installed on the outer wall surfaces of the plurality of second rotating shafts (15), and a plurality of second motors (17) are fixedly installed on the surface of one of the second horizontal strips (14), and the output ends of the plurality of second motors (17) are fixedly connected to the plurality of second rotating shafts (15), and a cleaning device (2) is provided on the surfaces of the lower bracket (6) and the upper bracket (7), and the cleaning device (2) comprises two long grooves (201), The two long grooves (201) are provided on the surfaces of the upper bracket (7) and the lower bracket (6); a slider (202) is slidably connected inside the long groove (201); an electric telescopic rod (203) is fixedly mounted on the surface of one end of the slider (202) away from the long groove (201); a strip plate (204) is fixedly mounted on the output end of the electric telescopic rod (203); a plurality of round rods (205) are fixedly mounted on the surface of the strip plate (204); a cleaning block (206) is fixedly mounted on one end of the plurality of round rods (205) away from the strip plate (204).

2. The leveling tool for producing oriented silicon steel according to claim 1, characterized in that: The surfaces of the upper bracket (7) and the lower bracket (6) are both provided with strip grooves (207), the interior of the strip grooves (207) is slidably connected with a sliding plate (208), and a connecting rod (209) is fixedly installed between the sliding plate (208) and the slider (202).

3. The leveling tool for producing oriented silicon steel according to claim 2, characterized in that: A third motor (210) is fixedly mounted on the surface of the sliding plate (208), a gear (211) is fixedly mounted on the output end of the third motor (210), and racks (212) are fixedly mounted on the surfaces of the upper bracket (7) and the lower bracket (6), and the gears (211) and the racks (212) are meshed with each other.

4. The leveling tool for producing oriented silicon steel according to claim 1, characterized in that: The surface of the base (1) is provided with an adjustment device (3), the adjustment device (3) comprising two long strips (31), the two long strips (31) being fixedly mounted on the surface of the base (1), a cross bar (32) being fixedly mounted between the two long strips (31), and two moving blocks (33) being slidably connected to the surface of the cross bar (32).

5. The leveling tool for producing oriented silicon steel according to claim 4, characterized in that: A hinge plate (34) is hinged on the surface of the moving block (33), and one end of the hinge plate (34) away from the moving block (33) is hinged to the lower bracket (6).

6. The leveling tool for producing oriented silicon steel according to claim 4, characterized in that: Extension plates (35) are fixedly mounted on the sides of the two moving blocks (33), cylinders (36) are fixedly mounted on the surfaces of the two long strips (31), and the output ends of the cylinders (36) are fixedly connected to the extension plates (35).