Molding machine for aluminum coil production

By designing the limiting mechanism and cleaning and scrubbing mechanism in the shaping machine for aluminum coil production, the positional instability and surface grease problems of aluminum plates during the shaping process are solved, and the shaping success rate and convenience of the roll pack are improved.

CN222817664UActive Publication Date: 2025-05-02SHENZHEN DONGYU METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421554192.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-02
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

During the aluminum coil processing process, due to the different widths of the aluminum plates, the position of the aluminum plates is unstable during shaping, which is prone to deviation, resulting in failure in shaping, affecting subsequent roll operation.

Method used

A shaping machine for aluminum coil production is designed, and the limiting mechanism is used to adjust the position of the limiting block through the movement of the bidirectional screw and the fixed block to ensure the stability of the aluminum plate during the shaping process. At the same time, a cleaning and wiping mechanism is set up to clean the grease through the spray pipe and the brush, and the water absorbent cotton wipes the moisture to ensure that the surface of the aluminum plate is clean.

Benefits of technology

Through the use of the limiting mechanism, the position deviation of the aluminum plate during the shaping process is effectively prevented and the shaping success rate is improved. The cooperation of the cleaning and wiping mechanism ensures that the surface of the aluminum plate is clean and convenient for rolling.

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Abstract

The utility model relates to the technical field of aluminum coil production equipment, in particular to a molding machine for aluminum coil production, which comprises a molding table and a second motor, the outer surface of the molding table is fixedly connected with a fixing plate, the upper surface of the fixing plate is fixedly connected with a first motor, and the outer surface of an output shaft of the first motor is slidably connected with a conveyor belt. According to the aluminum plate shaping device, a third motor is started to enable a bidirectional lead screw to rotate, then two sets of fixing blocks move towards each other, limiting blocks are fixedly connected to the lower surfaces of the fixing blocks, the two sets of limiting blocks move towards each other, and when an aluminum plate is shaped, the width of the aluminum plate is measured, so that the width of the aluminum plate is measured; and then the distance between the two sets of limiting blocks can be adjusted, the aluminum plate penetrates through an inner groove of the limiting groove, the position of the aluminum plate is limited, and the situation that the position of the aluminum plate deviates in the shaping process, and shaping fails is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum coil production equipment, in particular to a shaping machine for aluminum coil production. Background Art

[0002] Aluminum products are made of aluminum and other alloy elements, and aluminum often needs to be processed and shaped.

[0003] After the aluminum coil processing is completed, there will be some raised or depressed areas on the surface, which need to be shaped using a shaping machine to facilitate rolling up the aluminum plate. However, due to the different widths of the aluminum plates during the processing, the position of the aluminum plates is unstable during shaping and will shift, causing shaping failure and affecting the subsequent operation of rolling up the aluminum plate. Utility Model Content

[0004] The purpose of the utility model is to provide a shaping machine for aluminum coil production, so as to solve the problem raised in the above background technology that the position of the aluminum plate is unstable during shaping due to the different widths of the aluminum plate during the processing, which may cause deviation, resulting in shaping failure and affecting the subsequent operation of rolling up the aluminum plate.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution, a shaping machine for aluminum coil production, comprising:

[0006] The machine body comprises a shaping table and a second motor. The outer surface of the shaping table is fixedly connected with a fixing plate, the upper surface of the fixing plate is fixedly connected with a first motor, the outer surface of the output shaft of the first motor is slidably connected with a conveyor belt, the outer surface of the conveyor belt is fixedly connected with a connecting column, the outer surface of the connecting column is fixedly connected with a shaping column, and the output shaft of the second motor is connected with a winding column;

[0007] The limiting mechanism includes a supporting side plate, which is fixedly connected to the upper surface of the shaping table, the outer surface of the supporting side plate is fixedly connected to a third motor, the output shaft of the third motor is connected to a bidirectional screw rod, the outer surface of the bidirectional screw rod is connected to a fixed block through a threaded sleeve, the inner side of the fixed block is slidably connected to a guide rod, the lower surface of the fixed block is fixedly connected to a limiting block, and the outer surface of the limiting block is provided with a limiting groove.

[0008] Preferably, the supporting side plates are plate-shaped, and there are two groups of supporting side plates. The connecting columns penetrate the supporting side plates and are fixedly connected to the outer surface of the shaping columns. The third motor is cylindrical in shape, and there are two groups of third motors. Its function is to start the first motor so that the output shaft of the first motor drives the conveyor belt to rotate, thereby driving the two groups of shaping columns to rotate and shape the aluminum plate.

[0009] Preferably, the bidirectional lead screw is in the shape of a screw, the supported plate is in the shape of a rectangular block, and the guide rod is in the shape of a rod. The guide rod is fixedly connected between the two groups of supporting side plates. Its function is to start the third motor to rotate the bidirectional lead screw, thereby causing the two groups of fixed blocks to move toward each other.

[0010] Preferably, the limit block is in the shape of a rectangular block, and the limit groove is in the shape of a rectangular groove. The limit block is movably connected to the outer surface of the supporting side plate. Its function is that since the lower surface of the fixed block is fixedly connected to the limit block, when the two groups of fixed blocks move toward each other, the two groups of limit blocks move toward each other. When the aluminum plate is shaped, the distance between the two groups of limit blocks can be adjusted by measuring the width of the aluminum plate, and the aluminum plate can be passed through the inner groove of the limit groove to limit the position of the aluminum plate.

[0011] Preferably, the upper surface of the shaping table is provided with a cleaning mechanism, including a support plate, the support plate is fixedly connected to the upper surface of the shaping table near the right side of the supporting side plate, the upper surface of the support plate is fixedly connected to a cleaning box, the upper surface of the cleaning box is fixedly connected to a storage column, the side of the storage column is fixedly connected to an external pipe, the lower surface of the storage column passes through the cleaning box and is connected to a spray pipe, a brush is fixedly connected to the inner side of the cleaning box near the spray pipe, the upper surface of the shaping table is fixedly connected to a supporting bottom plate near the left side of the supporting side plate, the upper surface of the supporting bottom plate is fixedly connected to a wiping box, and the inner side of the wiping box is fixedly connected to absorbent cotton.

[0012] Preferably, the cleaning box is in the shape of a rectangular parallelepiped, the inner side of the cleaning box is hollow, the external pipe is tubular, the storage column is cylindrical, the storage column is in two groups, respectively fixedly connected to the upper and lower outer surfaces of the cleaning box, the spray pipe is tubular, the spray pipe is in multiple groups fixedly connected to the inner upper and lower surfaces of the cleaning box, the brushes are in multiple groups distributed on the inner upper and lower surfaces of the cleaning box, the wiping box is in the shape of a rectangular parallelepiped, the inner side of the wiping box is hollow, the absorbent cotton is plate-shaped, and there are two groups of absorbent cotton, whose function is to connect an external water pump through the external pipe, so that the liquid that can clean grease passes through the external pipe, is sprayed out through the spray pipe, and the aluminum plate passing through the inside of the cleaning box is cleaned, and the grease on the surface of the aluminum plate is cleaned with the brush, and then when the aluminum plate passes through the inner side of the wiping box, the moisture on the surface of the aluminum plate is wiped clean.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. By starting the third motor, the bidirectional screw rod rotates, and then the two groups of fixed blocks move toward each other. Since the lower surface of the fixed block is fixedly connected to the limit block, the two groups of limit blocks move toward each other. When the aluminum plate is shaped, the distance between the two groups of limit blocks can be adjusted by measuring the width of the aluminum plate, and the aluminum plate is passed through the inner groove of the limit groove to limit the position of the aluminum plate to prevent the position of the aluminum plate from shifting during the shaping process, resulting in shaping failure.

[0015] 2. Connect the external water pump through the external pipe so that the liquid that can clean grease can be sprayed out through the spray pipe to clean the aluminum plate passing through the inside of the cleaning box. Use a brush to clean the grease on the surface of the aluminum plate. When the aluminum plate passes through the inside of the wiping box, wipe the moisture on the surface of the aluminum plate to facilitate rolling up the aluminum plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view stereoscopic schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a side perspective schematic diagram of the structure of the utility model;

[0018] Figure 3 For this utility model Figure 1 A three-dimensional schematic diagram of the structure of the middle limit block;

[0019] Figure 4 For this utility model Figure 2 Schematic diagram of the structure of the cleaning box and the wiping box.

[0020] In the figure: 1. Shaping table; 11. Fixed plate; 12. First motor; 13. Conveyor belt; 14. Connecting column; 15. Shaping column; 17. Second motor; 18. Rolling column; 2. Support side plate; 21. Third motor; 22. Bidirectional screw rod; 23. Fixed block; 24. Guide rod; 25. Limit block; 26. Limit groove; 3. Support plate; 31. Cleaning box; 32. Storage column; 33. External pipe; 34. Spray pipe; 35. Brush; 36. Support bottom plate; 37. Wiping box; 38. Absorbent cotton. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4, an embodiment provided by the utility model:

[0023] A shaping machine for aluminum coil production, comprising:

[0024] The machine body comprises a shaping table 1 and a second motor 17. The outer surface of the shaping table 1 is fixedly connected with a fixing plate 11, the upper surface of the fixing plate 11 is fixedly connected with a first motor 12, the outer surface of the output shaft of the first motor 12 is slidably connected with a conveyor belt 13, the outer surface of the conveyor belt 13 is fixedly connected with a connecting column 14, the outer surface of the connecting column 14 is fixedly connected with a shaping column 15, and the output shaft of the second motor 17 is connected with a reel column 18;

[0025] The limiting mechanism includes a supporting side plate 2, which is fixedly connected to the upper surface of the shaping table 1. The outer surface of the supporting side plate 2 is fixedly connected to a third motor 21. The output shaft of the third motor 21 is connected to a bidirectional screw rod 22. The outer surface of the bidirectional screw rod 22 is connected to a fixed block 23 through a threaded sleeve. The inner side of the fixed block 23 is slidably connected to a guide rod 24. The lower surface of the fixed block 23 is fixedly connected to a limiting block 25. The outer surface of the limiting block 25 is provided with a limiting groove 26.

[0026] Furthermore, the supporting side panels 2 are in a plate-like shape, and there are two groups of supporting side panels 2. The connecting column 14 passes through the supporting side panels 2 and is fixedly connected to the outer surface of the shaping column 15. The third motor 21 is in a cylindrical shape, and there are two groups of the third motor 21. Its function is to start the first motor 12 so that the output shaft of the first motor 12 drives the conveyor belt 13 to rotate, thereby driving the two groups of shaping columns 15 to rotate and shape the aluminum plate. The bidirectional screw rod 22 is in a screw-like shape, the supporting plate 3 is in a rectangular block shape, and the guide rod 24 is in a rod-like shape. The guide rod 24 is fixedly connected between the two groups of supporting side panels 2. Its function is to start the third motor 21 so that the bidirectional screw rod 22 rotates, thereby causing the two groups of fixed blocks 23 to move toward each other.

[0027] Furthermore, the limit block 25 is in the shape of a rectangular block, and the limit groove 26 is in the shape of a rectangular groove. The limit block 25 is movably connected to the outer surface of the supporting side plate 2. Its function is that the lower surface of the fixed block 23 is fixedly connected to the limit block 25. When the two groups of fixed blocks 23 move toward each other, the two groups of limit blocks 25 move toward each other. When the aluminum plate is shaped, the distance between the two groups of limit blocks 25 can be adjusted by measuring the width of the aluminum plate, and the aluminum plate can be passed through the inner groove of the limit groove 26 to limit the position of the aluminum plate.

[0028] Furthermore, a cleaning mechanism is provided on the upper surface of the shaping table 1, including a support plate 3, which is fixedly connected to the upper surface of the shaping table 1 near the right side of the supporting side plate 2, and a cleaning box 31 is fixedly connected to the upper surface of the support plate 3, and a storage column 32 is fixedly connected to the upper surface of the cleaning box 31, and an external pipe 33 is fixedly connected to the side of the storage column 32, and a spray pipe 34 is connected to the lower surface of the storage column 32 through the cleaning box 31, and a brush 35 is fixedly connected to the side of the inner side of the cleaning box 31 near the spray pipe 34, and a support bottom plate 36 is fixedly connected to the left side of the upper surface of the shaping table 1 near the supporting side plate 2, and a wiping box 37 is fixedly connected to the upper surface of the support bottom plate 36, and absorbent cotton 38 is fixedly connected to the inner side of the wiping box 37, and the cleaning box 31 is in the shape of a rectangular parallelepiped, and the inner side of the cleaning box 31 is hollow. 3 is tubular in shape, the storage column 32 is cylindrical in shape, the storage column 32 is in two groups and fixedly connected to the upper and lower outer surfaces of the cleaning box 31 respectively, the spray pipe 34 is tubular in shape, the spray pipe 34 is in multiple groups and fixedly connected to the upper and lower inner surfaces of the cleaning box 31, the brush 35 is in multiple groups and distributed on the upper and lower inner surfaces of the cleaning box 31, the wiping box 37 is in a rectangular parallelepiped shape, the inner side of the wiping box 37 is hollow, the absorbent cotton 38 is in a plate shape, the absorbent cotton 38 is in two groups, and its function is to connect the external water pump through the external pipe 33, so that the liquid that can clean grease passes through the external pipe 33 and is sprayed out through the spray pipe 34, so as to clean the aluminum plate passing through the inner side of the cleaning box 31, and the grease on the surface of the aluminum plate is cleaned with the brush 35, and then when the aluminum plate passes through the inner side of the wiping box 37, the moisture on the surface of the aluminum plate is wiped clean.

[0029] Working principle: firstly, the unshaped aluminum coil is placed on the coil column 18, and the aluminum material is led to another group of coil columns 18 through the inner side of the cleaning box 31, the inner side of the limit groove 26, between the two groups of shaping columns 15 and the inner side of the wiping box 37 through the port for pulling the aluminum coil. Then, the first motor 12 is started so that the output shaft of the first motor 12 drives the conveyor belt 13 to rotate, and then drives the two groups of shaping columns 15 to rotate, so as to shape the aluminum material. Then, a supporting side plate 2 is fixedly connected to the upper surface of the shaping table 1, and a third motor 21 is fixedly connected to the outer surface of the supporting side plate 2. The output shaft of the third motor 21 is connected to a bidirectional screw rod 22, and the outer surface of the bidirectional screw rod 22 is connected to a fixing block 23 through a screw sleeve. The inner side of the fixed block 23 is slidably connected with a guide rod 24, and the lower surface of the fixed block 23 is fixedly connected with a limiting block 25. The outer surface of the limiting block 25 is provided with a limiting groove 26. By starting the third motor 21, the bidirectional screw rod 22 is rotated, and then the two groups of fixed blocks 23 move toward each other. Since the lower surface of the fixed block 23 is fixedly connected with the limiting block 25, the two groups of limiting blocks 25 move toward each other. When the aluminum plate is shaped, the distance between the two groups of limiting blocks 25 can be adjusted by measuring the width of the aluminum plate, and the aluminum plate is passed through the inner groove of the limiting groove 26 to limit the position of the aluminum plate to prevent the position of the aluminum plate from shifting during the shaping process, resulting in shaping failure.

[0030] A support plate 3 is fixedly connected to the upper surface of the shaping table 1 near the right side of the supporting side plate 2, a cleaning box 31 is fixedly connected to the upper surface of the support plate 3, a storage column 32 is fixedly connected to the upper surface of the cleaning box 31, an external pipe 33 is fixedly connected to the side of the storage column 32, a spray pipe 34 is connected to the lower surface of the storage column 32 through the cleaning box 31, a brush 35 is fixedly connected to the side of the cleaning box 31 near the spray pipe 34, and a support 31 is fixedly connected to the left side of the upper surface of the shaping table 1 near the supporting side plate 2. A wiping box 37 is fixedly connected to the upper surface of the bottom plate 36, and absorbent cotton 38 is fixedly connected to the inner side of the wiping box 37. An external water pump is connected to the external pipe 33, so that liquid that can clean grease passes through the external pipe 33 and is sprayed out through the spray pipe 34 to clean the aluminum plate passing through the inner side of the cleaning box 31, and the grease on the surface of the aluminum plate is cleaned with the brush 35. When the aluminum plate passes through the inner side of the wiping box 37, the moisture on the surface of the aluminum plate is wiped clean, so that the aluminum plate can be rolled up conveniently.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A shaping machine for aluminum coil production, characterized in that: include: The machine body comprises a shaping table (1) and a second motor (17); the outer surface of the shaping table (1) is fixedly connected to a fixing plate (11); the upper surface of the fixing plate (11) is fixedly connected to a first motor (12); the outer surface of the output shaft of the first motor (12) is slidably connected to a conveyor belt (13); the outer surface of the conveyor belt (13) is fixedly connected to a connecting column (14); the outer surface of the connecting column (14) is fixedly connected to a shaping column (15); the output shaft of the second motor (17) is connected to a winding column (18); The limiting mechanism comprises a supporting side plate (2), wherein the supporting side plate (2) is fixedly connected to the upper surface of the shaping table (1), the outer surface of the supporting side plate (2) is fixedly connected to a third motor (21), the output shaft of the third motor (21) is connected to a bidirectional screw rod (22), the outer surface of the bidirectional screw rod (22) is connected to a fixing block (23) via a screw sleeve, the inner side of the fixing block (23) is slidably connected to a guide rod (24), the lower surface of the fixing block (23) is fixedly connected to a limiting block (25), and the outer surface of the limiting block (25) is provided with a limiting groove (26).

2. The aluminum coil shaping machine according to claim 1, characterized in that: The supporting side plate (2) is in a plate-like shape and is in two groups. The connecting column (14) passes through the supporting side plate (2) and is fixedly connected to the outer surface of the shaping column (15). The third motor (21) is in a cylindrical shape and is in two groups.

3. The aluminum coil shaping machine according to claim 1, characterized in that: The bidirectional screw rod (22) is in the shape of a screw rod, the fixed block (23) is in the shape of a rectangular block, the guide rod (24) is in the shape of a rod, and the guide rod (24) is fixedly connected between the two groups of supporting side plates (2).

4. The aluminum coil shaping machine according to claim 1, characterized in that: The limiting block (25) is in the shape of a rectangular block, the limiting groove (26) is in the shape of a rectangular groove, and the limiting block (25) is movably connected to the outer surface of the supporting side plate (2).

5. The aluminum coil shaping machine according to claim 1, characterized in that: The upper surface of the shaping table (1) is provided with a cleaning mechanism, comprising a support plate (3), the support plate (3) being fixedly connected to the upper surface of the shaping table (1) near the right side of the supporting side plate (2), the upper surface of the support plate (3) being fixedly connected to a cleaning box (31), the upper surface of the cleaning box (31) being fixedly connected to a storage column (32), the side of the storage column (32) being fixedly connected to an external pipe (33), the lower surface of the storage column (32) passing through the cleaning box (31) being connected to a spray pipe (34), the inner side of the cleaning box (31) being fixedly connected to a brush (35), the upper surface of the shaping table (1) being fixedly connected to a supporting bottom plate (36) near the left side of the supporting side plate (2), the upper surface of the supporting bottom plate (36) being fixedly connected to a wiping box (37), and the inner side of the wiping box (37) being fixedly connected to absorbent cotton (38).

6. The shaping machine for aluminum coil production according to claim 5, characterized in that: The cleaning box (31) is in the shape of a rectangular parallelepiped, the inner side of the cleaning box (31) is hollow, the external pipe (33) is in the shape of a tube, the storage column (32) is in the shape of a cylinder, the storage column (32) is in two groups and is respectively fixedly connected to the upper and lower outer surfaces of the cleaning box (31), the spray pipe (34) is in the shape of a tube, the spray pipe (34) is in multiple groups and is fixedly connected to the upper and lower inner surfaces of the cleaning box (31), the brush (35) is in multiple groups and is distributed on the upper and lower inner surfaces of the cleaning box (31), the wiping box (37) is in the shape of a rectangular parallelepiped, the inner side of the wiping box (37) is hollow, the absorbent cotton (38) is in the shape of a plate, and the absorbent cotton (38) is in two groups.