Straightening device for copper pipe coil
By designing a straightening device for copper tube rolls, the pitch adjustment of the straightening rollers is achieved by using a driving motor and a screw, and the cleaning components are used to achieve the cleaning of the copper tube surface and the application of different specifications, the problem of insufficient wear of the pressure roller and cleaning brushes in the prior art is solved, and the straightening effect and efficiency are improved.
Patent Information
- Application Number
- CN202420809599.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The existing copper tube straightening device will cause wear after multiple use of the rollers, and it will be difficult to apply to copper tubes of different specifications of the cleaning brush, which will affect the straightening effect and efficiency.
A straightening device for copper tube rolls is designed, including a carrier rack and cleaning components. The carrier frame drives the forward and reverse screws through the first drive motor to adjust the pitch of the straightening rollers; the cleaning component drives the rotating sleeve and the cleaning brush through the second drive motor to clean the surface of the copper tube, and the rotating sleeve and cleaning brush of different diameters can be replaced according to the specifications of the copper tube.
It realizes convenient disassembly and assembly and replacement of straightening rollers, and is suitable for copper pipes of different diameters, which improves the straightening effect and efficiency, and expands the scope of application.
Smart Images

Figure CN222817672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper tube processing, in particular to a straightening device for copper tube coiling. Background Art
[0002] Copper tubes, also known as red copper tubes, are seamless tubes formed by pressing and drawing. During the production process of copper tubes, since copper tubes are relatively easy to bend, some copper tubes that are squeezed and deformed need to be straightened during the processing.
[0003] The existing technology has the following problems:
[0004] After extensive searching, it was found that Chinese Patent Publication No.: CN218963684U discloses a copper tube straightening device, including a mounting seat, a mounting frame fixedly provided on the top of the mounting seat, a conveying mechanism installed on the inner side of the mounting frame, a second motor fixedly provided on the top of the mounting seat, a second gear fixedly provided on the output end of the second motor, a mounting plate fixedly provided on the inner side of the mounting frame, the outer wall of the mounting plate is rotatably connected with a rotating sleeve, the rotating sleeve is driven to rotate by the second motor, and the mounting sleeve is driven to rotate by the rotating sleeve, and one end of the copper tube is passed through the mounting sleeve and the mounting plate, and inserted between the first pressure roller and the second pressure roller. When the mounting sleeve rotates, it can drive multiple cleaning brushes inside it to rotate, and the outer wall of the copper tube is cleaned by the cleaning brush, so that the cleaned copper chips are discharged through the chip discharge hole on the mounting sleeve, thereby avoiding the pressure roller from squeezing the copper chips in the subsequent copper tube straightening process, so that the copper chips cause scratches on the surface of the copper tube, affecting the aesthetics of the copper tube surface.
[0005] However, the above patent still has problems that need to be improved during actual use. The most obvious one is that the pressure roller will cause wear after repeated use, and untimely replacement will affect the straightening effect and efficiency, and the cleaning brush is difficult to use with copper tubes of different specifications.
[0006] Therefore, we proposed a copper tube coil straightening device to solve the above-mentioned drawbacks. Utility Model Content
[0007] The utility model aims to provide a copper tube winding straightening device in order to solve the shortcomings in the prior art.
[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a straightening device for copper tube rolling, comprising a carrier frame and a cleaning component, wherein limit columns and positive and negative threaded screws are respectively installed at both ends of the surface of the carrier frame, a first driving motor is fixedly installed on the surface of the carrier frame, and the output end of the first driving motor is connected to one end of the positive and negative threaded screws, a slider is slidably connected to the surface of the limit column, a moving block is used in conjunction with the surface of the positive and negative threaded screws, and connecting parts are welded to the opposite surfaces of the moving block and the slider, a supporting frame is installed at the other end of the connecting part, and a straightening roller is detachably installed on the supporting frame, and roller shafts are installed at both ends of the straightening roller, a U-shaped mounting hole is opened on the surface of the supporting frame, and a bearing seat is installed in the U-shaped mounting hole, the roller shaft is used in conjunction with the bearing seat, and a mounting tile cover is detachably installed on the surface of the U-shaped mounting hole by a fastening bolt.
[0009] Preferably, the cleaning assembly consists of a bracket, a rotating sleeve, a through hole, a cleaning brush, a gear ring, a second drive motor, a gear, a limit block and a limit groove. The bracket is welded to the side of the moving block, and the limit block is welded to one side surface of the bracket. The outer wall of the rotating sleeve is welded to the gear ring, and the outer wall of the rotating sleeve is provided with a limit groove, the limit block is slidably connected to the limit groove, the second drive motor is fixedly installed on the bottom surface of the bracket, and a gear is installed on the output end of the second drive motor, and the gear is meshed with the gear ring through a through hole reserved on the surface of the bracket, the surface of the rotating sleeve is provided with a through hole, and the cleaning brush is installed on the inner wall of the through hole.
[0010] Preferably, a plurality of straightening rollers are provided, and the plurality of straightening rollers are equidistantly distributed on the surface of the support frame.
[0011] Preferably, the diameter of the bearing seat is smaller than the diameter of the U-shaped mounting hole.
[0012] Preferably, the cleaning brush is made of 304 stainless steel.
[0013] Preferably, two support frames are symmetrically arranged about the horizontal center line of the limiting column, and the two support frames have the same length.
[0014] Preferably, a control panel is fixedly mounted on the surface of the carrier, and the control panel is electrically connected to the first drive motor and the second drive motor via a wire.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. In the utility model, a U-shaped mounting hole is provided, the fastening bolts are loosened and the mounting tile cover is removed, and then the roller shafts at both ends of the straightening roller are taken out from the U-shaped mounting hole, so that the straightening roller can be disassembled, assembled and replaced, and the replacement operation is convenient and labor-saving. At the same time, the setting of the cleaning component can also clean the copper tube before straightening it, and the rotating sleeves and cleaning brushes of different diameters can be replaced according to the specifications of the copper tube. The scope of application is wider, the practicality is stronger, and it is worthy of promotion.
[0017] 2. In the utility model, a first drive motor is provided, and the first drive motor drives the forward and reverse screws to rotate forward and reverse. Under the limiting action of the limit column and the slider, the forward and reverse screws can convert the rotational motion into linear motion and drive the two moving blocks to move closer to or away from each other, thereby achieving the effect of adjusting the distance between the straightening rollers on the two support frames, so that copper tubes of different diameters can be straightened. The utility model has strong practicality and is worthy of promotion. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is a structural schematic diagram of a copper tube coiling straightening device proposed by the utility model;
[0020] Figure 2 is a schematic diagram of the structure of the cleaning component;
[0021] Figure 3 for Figure 1 A partial enlarged schematic diagram of .
[0022] Legend:
[0023] 1. Carrying frame; 2. Cleaning assembly; 201. Bracket; 202. Rotating sleeve; 203. Through hole; 204. Cleaning brush; 205. Gear ring; 206. Second drive motor; 207. Gear; 208. Limit block; 209. Limit groove; 3. Support frame; 4. Straightening roller; 5. Limit column; 6. Sliding block; 7. Connecting piece; 8. First drive motor; 9. Positive and negative threaded screw; 10. Moving block; 11. Control panel; 12. Roller shaft; 13. Bearing seat; 14. U-shaped mounting hole; 15. Mounting tile cover; 16. Fastening bolts. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] Please refer to Figure 1-3A straightening device for copper tube rolls comprises a carrier frame 1 and a cleaning assembly 2, a limiting column 5 and a positive and negative threaded screw 9 are respectively installed at both ends of the surface of the carrier frame 1, a first driving motor 8 is fixedly installed on the surface of the carrier frame 1, and the output end of the first driving motor 8 is connected to one end of the positive and negative threaded screw 9, a slider 6 is slidably connected to the surface of the limiting column 5, a moving block 10 is used in conjunction with the surface of the positive and negative threaded screw 9, and a connecting piece 7 is welded to the opposite surfaces of the moving block 10 and the slider 6, a supporting frame 3 is installed at the other end of the connecting piece 7, and a straightening roller 4 is detachably installed on the supporting frame 3, and roller shafts 12 are installed at both ends of the straightening roller 4, a U-shaped mounting hole 14 is opened on the surface of the supporting frame 3, and a bearing seat 13 is installed in the U-shaped mounting hole 14, the roller shaft 12 is used in conjunction with the bearing seat 13, and the surface of the U-shaped mounting hole 14 is fastened by a fastening bolt 16 is detachably installed with a mounting tile cover 15. When in use, the first drive motor 8 drives the forward and reverse screws 9 to rotate forward and reverse. Under the limiting action of the limit column 5 and the slider 6, the forward and reverse screws 9 can convert the rotational motion into linear motion and drive the two moving blocks 10 to approach or move away from each other, thereby achieving the effect of adjusting the distance between the straightening rollers 4 on the two support frames 3, so that copper tubes of different diameters can be straightened. It is highly practical and worthy of promotion. Then the copper tube is placed in the cleaning component 2 for surface cleaning, and then passed through several straightening rollers 4 in turn, so that the copper tube can be straightened step by step. The fastening bolts 16 are loosened and the mounting tile cover 15 is removed. Then the roller shafts 12 at both ends of the straightening roller 4 are taken out from the U-shaped mounting hole 14, and the straightening roller 4 can be disassembled, assembled and replaced, and the replacement operation is convenient and labor-saving.
[0027] In this embodiment: the cleaning component 2 is composed of a bracket 201, a rotating sleeve 202, a through hole 203, a cleaning brush 204, a ring gear 205, a second drive motor 206, a gear 207, a limit block 208 and a limit groove 209. The side of the moving block 10 is welded with the bracket 201, and the limit block 208 is welded on the surface of one side of the bracket 201. The outer wall of the rotating sleeve 202 is welded with the ring gear 205, and the outer wall of the rotating sleeve 202 is provided with a limit groove 209. The limit block 208 is slidably connected with the limit groove 209. The bottom surface of the bracket 201 is fixedly installed with the second drive motor 206, and the output end of the second drive motor 206 is installed with a gear 207, and the gear 207 is meshed with the ring gear 205 through the through hole reserved on the surface of the bracket 201. The surface of the rotating sleeve 202 is provided with a through hole 203, and the inner wall of the through hole 203 is installed with a cleaning brush 204.
[0028] Specifically, the cleaning component 2 can also be used to clean the copper tube before straightening it, and the rotating sleeve 202 and the cleaning brush 204 of different diameters can be replaced according to the specifications of the copper tube. It has a wider range of applications, is more practical, and is worthy of promotion.
[0029] In this embodiment: a plurality of straightening rollers 4 are provided, and the plurality of straightening rollers 4 are evenly distributed on the surface of the support frame 3 .
[0030] Specifically, the straightening effect and efficiency of the copper tube are improved, and the straightening effect is more ideal.
[0031] In this embodiment, the diameter of the bearing seat 13 is smaller than the diameter of the U-shaped mounting hole 14 .
[0032] Specifically, the bearing seat 13 can be installed in the U-shaped installation hole 14 .
[0033] In this embodiment: the cleaning brush 204 is made of 304 stainless steel.
[0034] Specifically, it has the ability to resist rust and extend its service life.
[0035] In this embodiment, two support frames 3 are symmetrically provided about the horizontal center line of the limiting column 5, and the two support frames 3 have the same length.
[0036] Specifically, the risk of damage to the surface of the copper tube can be greatly reduced, ensuring the aesthetic appearance of the copper tube.
[0037] In this embodiment: a control panel 11 is fixedly mounted on the surface of the carrier 1 , and the control panel 11 is electrically connected to the first driving motor 8 and the second driving motor 206 through wires.
[0038] Specifically, it is a common circuit connection structure, which will not be described in detail here.
[0039] In this embodiment: the controller is an existing structure, and the control circuit can be implemented by simple programming by technicians in this field. It belongs to the common knowledge in this field. It is only used without modification, so the control method and circuit connection are not described in detail.
[0040] Working principle: when in use, the first drive motor 8 drives the forward and reverse screws 9 to rotate forward and reverse. Under the limiting action of the limiting column 5 and the slider 6, the forward and reverse screws 9 can convert the rotational motion into a linear motion and drive the two moving blocks 10 to move closer or farther away from each other, thereby adjusting the distance between the straightening rollers 4 on the two support frames 3, so that copper tubes of different diameters can be straightened. It is highly practical and worthy of promotion. Then the copper tube is placed in the cleaning assembly 2 for surface cleaning, and then passed through several straightening rollers 4 in turn. The copper tube can be straightened step by step, wherein the fastening bolts 16 are loosened and the mounting tile cover 15 is removed, and then the roller shafts 12 at both ends of the straightening roller 4 are taken out from the U-shaped mounting holes 14, and the straightening roller 4 can be disassembled, assembled and replaced, and the replacement is convenient and labor-saving. Secondly, the setting of the cleaning component 2 can also clean the copper tube before straightening it, and the rotating sleeve 202 and the cleaning brush 204 of different diameters can be replaced according to the specifications of the copper tube. The scope of application is wider, the practicability is stronger, and it is worthy of promotion.
[0041] It should be noted that the model specifications of the first drive motor 8 and the second drive motor 206 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it will not be described in detail.
[0042] The power supply and principle of the first drive motor 8 and the second drive motor 206 are clear to those skilled in the art and will not be described in detail herein.
[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A copper tube straightening device, comprising a carrier frame (1) and a cleaning assembly (2), characterized in that: The two ends of the surface of the carrier (1) are respectively installed with a limit column (5) and a positive and negative threaded screw (9); the surface of the carrier (1) is fixedly installed with a first drive motor (8), and the output end of the first drive motor (8) is connected to one end of the positive and negative threaded screw (9); the surface of the limit column (5) is slidably connected with a slider (6); the surface of the positive and negative threaded screw (9) is used in conjunction with a moving block (10), and the opposite surfaces of the moving block (10) and the slider (6) are both welded with a connecting piece (7); A support frame (3) is installed at the other end of the connecting member (7), and a straightening roller (4) is detachably installed on the support frame (3), and roller shafts (12) are installed at both ends of the straightening roller (4). A U-shaped mounting hole (14) is opened on the surface of the support frame (3), and a bearing seat (13) is installed in the U-shaped mounting hole (14). The roller shaft (12) and the bearing seat (13) are used in conjunction with each other, and a mounting tile cover (15) is detachably installed on the surface of the U-shaped mounting hole (14) via a fastening bolt (16).
2. A copper tube coil straightening device according to claim 1, characterized in that: The cleaning assembly (2) is composed of a bracket (201), a rotating sleeve (202), a through hole (203), a cleaning brush (204), a gear ring (205), a second driving motor (206), a gear (207), a limit block (208) and a limit groove (209); the side surface of the moving block (10) is welded with the bracket (201), and the limit block (208) is welded on one side surface of the bracket (201); the outer wall of the rotating sleeve (202) is welded with the gear ring (205); the outer wall of the rotating sleeve (202) is welded with the gear ring (205); A limiting groove (209) is provided on the wall, the limiting block (208) is slidably connected to the limiting groove (209), a second driving motor (206) is fixedly installed on the bottom surface of the bracket (201), and a gear (207) is installed on the output end of the second driving motor (206), and the gear (207) is meshed with the gear ring (205) through a through hole reserved on the surface of the bracket (201), and a through hole (203) is provided on the surface of the rotating sleeve (202), and a cleaning brush (204) is installed on the inner wall of the through hole (203).
3. A copper tube coil straightening device according to claim 1, characterized in that: A plurality of straightening rollers (4) are provided, and the plurality of straightening rollers (4) are distributed at equal intervals on the surface of the support frame (3).
4. A copper tube coil straightening device according to claim 1, characterized in that: The diameter of the bearing seat (13) is smaller than the diameter of the U-shaped mounting hole (14).
5. A copper tube coil straightening device according to claim 2, characterized in that: The cleaning brush (204) is made of 304 stainless steel.
6. A copper tube coil straightening device according to claim 1, characterized in that: Two support frames (3) are symmetrically arranged about the horizontal center line of the limiting column (5), and the two support frames (3) have the same length.
7. A copper tube coil straightening device according to claim 1, characterized in that: A control panel (11) is fixedly mounted on the surface of the carrier (1), and the control panel (11) is electrically connected to the first drive motor (8) and the second drive motor (206) via wires.
Citation Information
Patent Citations
Copper pipe straightening device
CN218963684U