Punching device for machining corrugated plate of aluminum product

By designing a stamping device for corrugated plates of aluminum products, the problems of complex structure and low manual operation efficiency of existing equipment are solved, and simple handling and efficient processing are achieved.

CN222817717UActive Publication Date: 2025-05-02JIANGSU XINHUA METAL PROD CO LTD
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Patent Information

Application Number
CN202420839662.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-05-02
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

During the stamping and forming process of corrugated aluminum plates, the existing automation equipment is complex in structure, difficult to operate, high maintenance costs, and low manual loading and unloading efficiency.

Method used

A aluminum product corrugated plate processing and stamping device is designed, including a processing platform, stamping mechanism, conveying roller, limiting mechanism, pushing component and top material assembly. The aluminum plate is stamped and formed during limiting conveying, and the molded parts are loaded and taken out simultaneously after stamping is completed.

Benefits of technology

It realizes the processing and stamping of corrugated aluminum products with simple structure and convenient control, improves processing efficiency and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum product corrugated plate processing stamping device which comprises a processing platform, a stamping mechanism, a conveying roller, a limiting mechanism, a material pushing assembly and a material ejecting assembly, the processing platform comprises a base and a plurality of sets of limiting check blocks, the limiting check blocks are respectively arranged on the base, the stamping mechanism is arranged on the base, and the conveying roller is arranged on the base. The stamping mechanism comprises a plurality of sets of driving parts and pressing plates, the driving parts are arranged on the base, the pressing plates are arranged at the output ends of the driving parts, the conveying rollers are arranged on the two sides of the base, the limiting mechanism is arranged on one side of the base, the pushing assembly is movably arranged in the base, and the pushing assembly is connected with the limiting mechanism. The material ejecting assembly is movably arranged in the base. Therefore, the aluminum plate is subjected to punch forming in the limited conveying process, formed parts are synchronously taken out while feeding is completed after punching is completed, the structure is simple, operation and control are convenient, and the machining efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum product processing, in particular to a punching device for processing aluminum product corrugated plates. Background Art

[0002] Aluminum corrugated sheet, also known as aluminum corrugated sheet, profiled aluminum sheet or aluminum tile, is a corrugated sheet made of aluminum sheet by rolling and cold bending process. This material has emerged in the field of building materials with its many advantages, such as light weight, high strength, various colors, convenient construction, strong earthquake resistance, fire and rain resistance, good durability and easy maintenance, showing broad application prospects. With the continuous advancement of science and technology and continuous innovation of technology, aluminum corrugated sheet will play its unique advantages in more fields to meet the growing diversified needs of society.

[0003] In the stamping process of aluminum corrugated plates, the loading and unloading of aluminum plates is particularly critical. Depending on the processing equipment and process, the loading and unloading operations can be automatic or manual. The automatic loading and unloading system uses automated devices such as robotic arms and conveyor belts to achieve rapid loading and unloading of aluminum plates, greatly improving production efficiency. However, this type of automated equipment has a complex structure and is difficult to operate. Once a failure occurs, the maintenance cost is relatively high. In contrast, although manual loading and unloading is cheaper, the operation speed is slower and the efficiency is relatively low. Utility Model Content

[0004] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.

[0005] To this end, the purpose of the utility model is to propose a stamping device for processing corrugated plates of aluminum products. The aluminum plates are stamped and formed during the process of limited conveying, and the formed parts are taken out simultaneously while the stamping is completed and re-loaded. The structure is simple, the operation is convenient, and the processing efficiency is effectively improved.

[0006] To achieve the above-mentioned purpose, the utility model proposes a stamping device for processing corrugated plates of aluminum products, comprising a processing platform, a stamping mechanism, a conveying roller, a limiting mechanism, a pushing assembly and a pushing assembly, wherein the processing platform comprises a base and a limiting block, wherein the limiting block is a plurality of groups, and the plurality of groups of limiting blocks are respectively arranged on the base; the stamping mechanism is arranged on the base, and the stamping mechanism comprises a driving component and a pressure plate, wherein the driving component is a plurality of groups, and the plurality of groups of driving components are respectively arranged on the base; the pressure plate is arranged at the output end of the driving component; the conveying roller is arranged on both sides of the base; the limiting mechanism is arranged on one side of the base; the pushing assembly is movably arranged in the base, and the pushing assembly is connected to the limiting mechanism; the pushing assembly is movably arranged in the base.

[0007] The utility model discloses a punching device for processing corrugated plates of aluminum products. The aluminum plates are punched and formed during the process of limited conveying. The formed parts are taken out synchronously while the materials are re-loaded after the punching is completed. The device has a simple structure, is easy to operate and can effectively improve the processing efficiency.

[0008] In addition, the aluminum corrugated plate processing and punching device proposed in the application may also have the following additional technical features:

[0009] Specifically, the limiting mechanism includes a fixed frame, a rotating shaft, a baffle and a baffle ring, wherein the fixed frame is divided into two groups, one end of the two groups of fixed frames are respectively arranged on one side of the base; the rotating shaft is rotatably arranged at the other end of the two groups of fixed frames; the baffle is arranged on the rotating shaft; and the baffle ring is arranged on the rotating shaft.

[0010] Specifically, the pusher assembly includes a movable shaft, a push rod and a push plate, wherein the movable shaft is movably arranged in the base; one end of the push rod is connected to one end of the movable shaft, and one end of the push rod is abutted against the retaining ring; the push plate is connected to the other end of the movable shaft.

[0011] Specifically, the ejection assembly includes a telescopic member, a reset member and a top plate, wherein the telescopic member is arranged in the base; the reset member is arranged on the telescopic member; and the top plate is arranged on the top wall of the movable end of the telescopic member.

[0012] Specifically, the retaining ring is an arc-shaped ring, and two ends of the retaining ring are respectively connected to the baffle and the push rod.

[0013] Specifically, the rotation angle of the rotating shaft is 90° to 0°, and the rotating shaft and the rotating axis of the conveying roller are located in the same horizontal plane.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a schematic diagram of the structure of a punching device for processing aluminum corrugated plates according to an embodiment of the utility model;

[0017] Figure 2 This is a schematic structural diagram of a pusher assembly and a top assembly of a punching device for processing corrugated plates of aluminum products according to an embodiment of the utility model.

[0018] As shown in the figure: 10, processing platform; 101, base; 102, limit block; 20, stamping mechanism; 201, driving component; 202, pressure plate; 30, conveying roller; 40, limit mechanism; 401, fixed frame; 402, rotating shaft; 403, baffle; 404, baffle ring; 50, pushing assembly; 501, movable shaft; 502, push rod; 503, pushing plate; 60, pushing assembly; 601, telescopic member; 602, reset component; 603, top plate. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. On the contrary, the embodiments of the present invention include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.

[0020] The following describes the aluminum product corrugated plate processing and punching device according to the embodiment of the utility model in conjunction with the accompanying drawings.

[0021] like Figure 1-2 As shown, the aluminum product corrugated plate processing and stamping device of the embodiment of the utility model includes a processing platform 10, a stamping mechanism 20, a conveying roller 30, a limiting mechanism 40, a pushing assembly 50 and a lifting assembly 60.

[0022] The processing platform 10 includes a base 101 and a limit stopper 102 .

[0023] There are multiple groups of limit blocks 102 , and the multiple groups of limit blocks 102 are respectively arranged on the base 101 .

[0024] It should be noted that the height of the limit stopper 102 is higher than the height of the top wall of the base 101 , and the aluminum plate is limited by the limit stopper 102 during its movement, so that the aluminum plate is horizontally transported to the top of the base 101 .

[0025] The punching mechanism 20 is disposed on the base 101 , and the punching mechanism 20 includes a driving component 201 and a pressing plate 202 .

[0026] There are multiple groups of driving components 201 , which are respectively arranged on the base 101 ; and the pressing plate 202 is arranged at the output end of the driving component 201 .

[0027] It should be noted that the driving component 201 is a hydraulic cylinder, which is connected to the power supply through a control switch to operate the driving component 201, thereby driving the pressure plate 202 to move up and down. The pressure plate 202 and the base 101 cooperate with each other. During the downward movement of the pressure plate 202, the aluminum plate is pressed and formed through the base 101.

[0028] The conveying rollers 30 are arranged on both sides of the base 101, the limiting mechanism 40 is arranged on one side of the base 101, the pushing assembly 50 is movably arranged in the base 101, and the pushing assembly 50 is connected to the limiting mechanism 40, and the lifting assembly 60 is movably arranged in the base 101.

[0029] It should be noted that the aluminum plate is transported on the conveying roller 30, and the aluminum plate to be stamped is separated from the aluminum plate being stamped by the limiting mechanism 40. After the stamping is completed, the aluminum plate after processing is pushed out by the pushing assembly 50 and the lifting assembly 60.

[0030] Specifically, the horizontal aluminum plate is subjected to corrugated stamping and formed. The aluminum plate is conveyed with a limited position on the conveying roller 30 and conveyed to the top of the base 101. The aluminum plate is limited by the limit block 102 during conveying. Then the driving component 201 is operated, and the driving component 201 drives the pressing plate 202 to move up and down, and the pressing plate 202 moves downward, and then the pressing plate 202 presses the aluminum plate downward into the inner cavity of the base 101. After the forming is completed, the driving component 201 is reset, and the aluminum plate is pushed upward by the ejecting component 60, and then the aluminum plate to be formed is continuously conveyed, and the limiting mechanism 40 and the pushing component 50 are driven to move during the moving process. After the aluminum plate to be formed is delivered to the top of the base 101, the formed corrugated aluminum plate is pushed out. The processing of the aluminum plate is completed quickly, and the cyclic processing is convenient for loading and unloading.

[0031] In one embodiment of the present invention, Figure 1 As shown, the limiting mechanism 40 includes a fixing frame 401 , a rotating shaft 402 , a baffle 403 and a baffle ring 404 .

[0032] There are two sets of fixing frames 401, one end of each of which is disposed on one side of the base 101. A rotating shaft 402 is rotatably disposed at the other end of each of the two fixing frames 401, a baffle 403 is disposed on the rotating shaft 402, and a baffle ring 404 is disposed on the rotating shaft 402.

[0033] It should be noted that a scroll spring is provided at the connection between the rotating shaft 402 and the fixing frame 401 described in this embodiment. After the aluminum plate to be processed moves to the base 101, it is reset by the scroll spring, and the baffle 403 shields the aluminum plate.

[0034] In one embodiment of the present invention, Figure 2As shown, the pusher assembly 50 includes a movable shaft 501 , a push rod 502 and a push plate 503 .

[0035] The movable shaft 501 is movably arranged in the base 101 , one end of the push rod 502 is connected to one end of the movable shaft 501 , and one end of the push rod 502 is abutted against the retaining ring 404 , and the push plate 503 is connected to the other end of the movable shaft 501 .

[0036] It should be noted that the movable shaft 501 is movably arranged in the base 101, and a fixed plate is arranged in the base 101, and a through hole is arranged on the fixed plate, and the movable shaft 501 passes through the through hole, and a spring is arranged on the movable shaft 501, and reset by the spring. The end of the push rod 502 that contacts the retaining ring 404 is provided with a rounded corner, and when the rotating shaft 402 rotates, the retaining ring 404 and the push rod 502 are tangent to each other, so as to push the push plate 503 to move.

[0037] In one embodiment of the present invention, Figure 2 As shown, the lifting assembly 60 includes a telescopic member 601 , a reset member 602 and a lift plate 603 .

[0038] The telescopic member 601 is disposed in the base 101 , the resetting component 602 is disposed on the telescopic member 601 , and the top plate 603 is disposed on the top wall of the movable end of the telescopic member 601 .

[0039] It should be noted that the telescopic member 601 includes a hollow sleeve and a movable rod frame, the movable rod frame telescopically moves in the hollow sleeve, the reset component 602 is a reset spring, and the reset component 602 is sleeved on the movable rod frame. The movable rod frame moves to push the top plate 603 upward to eject the stamped corrugated aluminum plate.

[0040] In one embodiment of the present invention, Figure 1 As shown, the retaining ring 404 is an arc-shaped ring, and two ends of the retaining ring 404 are respectively connected to the retaining plate 403 and the top rod 502.

[0041] It should be noted that the retaining ring 404 is an arc-shaped ring, and the curvature of the arc-shaped ring gradually increases from bottom to top.

[0042] In one embodiment of the present invention, Figure 1 As shown, the rotation angle of the rotating shaft 402 is 90° to 0°, and the rotating shaft 402 and the rotating axis of the conveying roller 30 are located in the same horizontal plane.

[0043] It should be noted that the aluminum plates are moved at the same horizontal line during transportation.

[0044] The punching steps of the punching device for processing corrugated plates of aluminum products of the utility model are as follows: the aluminum plate is placed on the conveying roller 30 for upper limit conveying, and the aluminum plate is conveyed to the top wall of the base 101. The driving component 201 drives the pressing plate 202 to move up and down, and the pressing plate 202 moves downward, and then the pressing plate 202 presses the aluminum plate downward into the inner cavity of the base 101. After the forming is completed, the driving component 201 is reset, and the aluminum plate is pushed upward by the ejection component 60, and then the aluminum plate to be formed is continuously conveyed, and the limiting mechanism 40 and the pushing component 50 are driven to move during the moving process, and after the aluminum plate to be formed is delivered to the top of the base 101, the formed corrugated aluminum plate is pushed out. When the aluminum plate moves and passes through the rotating shaft 402, the baffle 403 rotates when the aluminum plate passes, and the baffle ring 404 rotates and contacts the ejector 502, and the ejector 502 moves to push the push plate 503 to move. The push plate 503 pushes the lifted aluminum plate out of the base 101. The aluminum plate pushed from the rear pushes out the stamped corrugated aluminum plate. The aluminum plate processing is completed quickly, and the cycle processing is convenient for loading and unloading.

[0045] In summary, the aluminum product corrugated plate processing and stamping device of the embodiment of the utility model is arranged to stamp and form the aluminum plate during the process of limited conveying, and the formed part is taken out simultaneously while re-loading after stamping is completed. It has a simple structure, is easy to operate and effectively improves the processing efficiency.

[0046] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.

Claims

1. A punching device for processing corrugated plates of aluminum products, characterized in that: It comprises a processing platform (10), a punching mechanism (20), a conveying roller (30), a limiting mechanism (40), a material pushing assembly (50) and a material lifting assembly (60), wherein: The processing platform (10) comprises a base (101) and a limit stopper (102), wherein: The position-limiting blocks (102) are multiple groups, and the multiple groups of position-limiting blocks (102) are respectively arranged on the base (101); The punching mechanism (20) is arranged on the base (101), and the punching mechanism (20) comprises a driving component (201) and a pressing plate (202), wherein: The driving components (201) are multiple groups, and the multiple groups of driving components (201) are respectively arranged on the base (101); The pressing plate (202) is arranged at the output end of the driving component (201); The conveying rollers (30) are arranged on both sides of the base (101); The limiting mechanism (40) is arranged on one side of the base (101); The material pushing assembly (50) is movably arranged in the base (101), and the material pushing assembly (50) is connected to the limiting mechanism (40); The ejector assembly (60) is movably disposed in the base (101).

2. The aluminum product corrugated plate processing punching device according to claim 1 is characterized in that: The limiting mechanism (40) comprises a fixing frame (401), a rotating shaft (402), a baffle (403) and a baffle ring (404), wherein: There are two groups of the fixing frames (401), and one end of the two groups of the fixing frames (401) is respectively arranged on one side of the base (101); The rotating shaft (402) is rotatably arranged at the other end of the two sets of fixing frames (401); The baffle (403) is arranged on the rotating shaft (402); The retaining ring (404) is arranged on the rotating shaft (402).

3. The aluminum product corrugated plate processing punching device according to claim 2 is characterized in that: The pusher assembly (50) comprises a movable shaft (501), a push rod (502) and a push plate (503), wherein: The movable shaft (501) is movably arranged in the base (101); One end of the push rod (502) is connected to one end of the movable shaft rod (501), and one end of the push rod (502) is in contact connection with the retaining ring (404); The push plate (503) is connected to the other end of the movable shaft rod (501).

4. The aluminum corrugated plate processing punching device according to claim 1 is characterized in that: The ejector assembly (60) comprises a telescopic member (601), a reset member (602) and an ejector plate (603), wherein: The telescopic member (601) is arranged inside the base (101); The resetting component (602) is arranged on the telescopic component (601); The top plate (603) is arranged on the top wall of the movable end of the telescopic member (601).

5. The aluminum product corrugated plate processing punching device according to claim 3 is characterized in that: The retaining ring (404) is an arc-shaped ring, and two ends of the retaining ring (404) are respectively connected to the retaining plate (403) and the push rod (502).

6. The aluminum corrugated plate processing and punching device according to claim 2, characterized in that: The rotation angle of the rotating shaft (402) is 90° to 0°, and the rotation axes of the rotating shaft (402) and the conveying roller (30) are located in the same horizontal plane.