Intelligent forging automatic production line with finished product screening function

Abstract

The intelligent forging automatic production line with the finished product screening function comprises a bottom plate, a mounting frame is fixedly connected to the left side of the top of the bottom plate, and a forging furnace is arranged in an inner cavity of the mounting frame. According to the utility model, the bottom plate, the mounting frame, the forging furnace, the mainframe box, the forging bedplate, the base plate, the first rack, the second rack, the furnace door, the fixing frame, the first electric push rod, the connecting plate, the second electric push rod, the clamping frame, the air cylinder, the forging head, the third electric push rod, the lifting frame, the ultrasonic detector, the detection rod, the probe, the connecting wire, the alarm and the PLC are arranged; and a production line manipulator grabs the forged workpiece to an inner cavity of a second rack, the telescopic end of a third electric push rod drives a lifting frame and a probe at the bottom of the lifting frame to make contact with the surface of the workpiece, an ultrasonic detector is started to detect the workpiece, and a PLC controls the production line manipulator to grab the workpiece detected to be qualified to a qualified material storage point.

Description

Technical Field

[0001] The utility model relates to the technical field of metal forging, in particular to an intelligent forging automatic production line with a finished product screening function. Background Art

[0002] An automated production line usually refers to a production system that automatically completes all or part of the manufacturing process of a product by connecting a group of automatic machine tools and auxiliary equipment in a process sequence through a workpiece conveying system and a control system. Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation to obtain a forging with certain mechanical properties, shape, and size. The existing intelligent forging automated production lines on the market basically do not have the function of screening finished products.

[0003] For example, the disclosed utility model provides "an intelligent forging automated production line with high forging efficiency and good protection", and its announcement number is: CN216226729U. The patent includes a bottom plate, the left side of the top of the bottom plate is fixedly connected to the forging furnace body, both sides of the top of the bottom plate are fixedly connected to support plates, and the right side of the top of the bottom plate is fixedly connected to a vertical plate, which can effectively solve the existing intelligent forging automated production line, which has poor protection performance, is prone to potential safety hazards, and cannot handle the problem of metal debris inside the coolant;

[0004] However, the patent does not have a corresponding finished product inspection mechanism, resulting in the inability to guarantee the quality of the forged finished products. The overall quality inspection is then carried out through the inspection mechanism, which will obviously reduce the forging process efficiency. Therefore, the purpose of the utility model is to inspect the finished products after forging through the finished product inspection mechanism. Utility Model Content

[0005] The purpose of the utility model is to provide an intelligent forging automation production line with a finished product screening function. It has the advantage of the finished product screening function and solves the problem that the existing forging automation production line has no corresponding finished product detection mechanism, resulting in the inability to guarantee the quality of the forged finished products, and the overall quality inspection is carried out through the detection mechanism at a later stage, which obviously reduces the forging processing efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent forging automation production line with a finished product screening function, comprising a base plate, a mounting frame is fixedly connected to the left side of the top of the base plate, a forging furnace is arranged in the inner cavity of the mounting frame, a main box is fixedly connected to the top of the base plate, a forging table is fixedly connected to the top of the main box, a pad is fixedly connected to the top of the forging table, a first frame is fixedly connected to the left side of the top of the pad, a second frame is fixedly connected to the right side of the top of the pad, a furnace door is arranged on the top of the right side of the forging furnace, a fixing frame is fixedly connected to the top of the forging furnace, a first electric push rod is arranged on the top of the fixing frame, and the telescopic end of the first electric push rod is fixedly connected to a connecting rod A plate, one side of the connecting plate is fixedly connected to the surface of the furnace door, second electric push rods are arranged at the bottom of both sides of the first frame, the telescopic ends of the second electric push rods are fixedly connected to the clamping frame, the top of the first frame is fixedly connected to a cylinder, the telescopic end of the cylinder is fixedly connected to a forging head, a third electric push rod is arranged on the top of the second frame, the telescopic end of the third electric push rod is fixedly connected to a lifting frame, an ultrasonic detector is fixedly connected to one side of the top of the lifting frame, a detection rod is arranged at the bottom of the lifting frame, a probe is arranged at the bottom of the detection rod, a connecting line is arranged on one side of the probe, an alarm is arranged on one side of the top of the second frame, and a PLC controller is arranged on the top of the right side of the second frame.

[0007] Preferably, a cover plate is provided on the front of the main chassis, and bolts are provided at the four corners of the surface of the cover plate.

[0008] Preferably, the surface of the fixing frame is movably connected to a limiting sleeve, and one side of the limiting sleeve is fixedly connected to the surface of the connecting plate.

[0009] Preferably, both sides of the top of the forging head are fixedly connected to limit frames, and the top of the limit frames penetrates to the top of the first frame.

[0010] Preferably, a positioning frame is fixedly connected to the right side of the inner cavity of the second frame, and the inner cavity of the lifting frame is movably connected to the surface of the positioning frame.

[0011] Preferably, a support plate is fixedly connected to the right side of the bottom of the forging table plate, and the bottom of the support plate is fixedly connected to the top of the base plate.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model is provided with a bottom plate, a mounting frame, a forging furnace, a main chassis, a forging table, a pad, a first frame, a second frame, a furnace door, a fixing frame, a first electric push rod, a connecting plate, a second electric push rod, a clamping frame, a cylinder, a forging head, a third electric push rod, a lifting frame, an ultrasonic detector, a detection rod, a probe, a connecting line, an alarm and a PLC controller. The production line manipulator grabs the forged workpiece to the inner cavity of the second frame, the telescopic end of the third electric push rod drives the lifting frame and the probe at the bottom thereof to contact with the surface of the workpiece, the ultrasonic detector is turned on to detect the workpiece, and the PLC controller controls the production line manipulator to grab the workpiece that has passed the inspection to the qualified material storage point.

[0014] 2. The utility model provides a machine cover plate to facilitate maintenance personnel to open it to inspect and maintain the electrical components in its inner cavity. A limit sleeve is provided to limit one side of the connecting plate to make it more stable when moving. A limit frame is provided to limit the top of the forging head to make it more stable when moving up and down. A positioning frame is provided to limit the lifting frame to maintain its stability when moving up and down. A support plate is provided to support one side of the bottom of the forging table to improve the connection strength between it and the base plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic cross-sectional view of the structure of the utility model;

[0017] Figure 3 For this utility model Figure 2 A local enlarged schematic diagram of point A in the middle.

[0018] In the figure: 1. bottom plate; 2. mounting frame; 3. forging furnace; 4. main chassis; 5. forging table; 6. pad; 7. first frame; 8. second frame; 9. furnace door; 10. fixing frame; 11. first electric push rod; 12. connecting plate; 13. second electric push rod; 14. clamping frame; 15. cylinder; 16. forging head; 17. third electric push rod; 18. lifting frame; 19. ultrasonic detector; 20. detection rod; 21. probe; 22. connecting line; 23. alarm; 24. PLC controller. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] The components of the present invention are all common standard components or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0021] See also Figure 1-3 , an intelligent forging automated production line with a finished product screening function, comprising a bottom plate 1, a mounting frame 2 is fixedly connected to the left side of the top of the bottom plate 1, a forging furnace 3 is arranged in the inner cavity of the mounting frame 2, a main box 4 is fixedly connected to the top of the bottom plate 1, a forging table 5 is fixedly connected to the top of the main box 4, a pad 6 is fixedly connected to the top of the forging table 5, a first frame 7 is fixedly connected to the left side of the top of the pad 6, a second frame 8 is fixedly connected to the right side of the top of the pad 6, a furnace door 9 is arranged on the top of the right side of the forging furnace 3, a fixing frame 10 is fixedly connected to the top of the forging furnace 3, a first electric push rod 11 is arranged on the top of the fixing frame 10, a connecting plate 12 is fixedly connected to the telescopic end of the first electric push rod 11, and one side of the connecting plate 12 is fixed to the surface of the furnace door 9 A second electric push rod 13 is provided at the bottom of both sides of the first frame 7, and the telescopic end of the second electric push rod 13 is fixedly connected to a clamping frame 14, a cylinder 15 is fixedly connected to the top of the first frame 7, and the telescopic end of the cylinder 15 is fixedly connected to a forging head 16, a third electric push rod 17 is provided on the top of the second frame 8, and the telescopic end of the third electric push rod 17 is fixedly connected to a lifting frame 18, and an ultrasonic detector 19 is fixedly connected to one side of the top of the lifting frame 18, a detection rod 20 is provided at the bottom of the lifting frame 18, a probe 21 is provided at the bottom of the detection rod 20, and a connecting line 22 is provided on one side of the probe 21, an alarm 23 is provided on one side of the top of the second frame 8, and a PLC controller 24 is provided on the top of the right side of the second frame 8.

[0022] The front of the main chassis 4 is provided with a cover plate, and bolts are arranged at the four corners of the surface of the cover plate.

[0023] Through the above technical solution, by setting the machine cover, it is convenient for maintenance personnel to open it and carry out maintenance on the electrical components in its inner cavity.

[0024] The surface of the fixing frame 10 is movably connected with a limiting sleeve, and one side of the limiting sleeve is fixedly connected to the surface of the connecting plate 12 .

[0025] Through the above technical solution, a limiting sleeve is provided to limit one side of the connecting plate 12, so that it is more stable when moving.

[0026] Both sides of the top of the forging head 16 are fixedly connected to limit frames, and the top of the limit frames penetrates to the top of the first frame 7.

[0027] Through the above technical solution, a limiting frame is provided to limit the top of the forging head 16, so that it is more stable when moving up and down.

[0028] The right side of the inner cavity of the second frame 8 is fixedly connected with a positioning frame, and the inner cavity of the lifting frame 18 is movably connected to the surface of the positioning frame.

[0029] Through the above technical solution, by providing a positioning frame to limit the lifting frame 18, the stability of the lifting frame 18 when it moves up and down can be maintained.

[0030] A support plate is fixedly connected to the right side of the bottom of the forging table plate 5 , and the bottom of the support plate is fixedly connected to the top of the base plate 1 .

[0031] Through the above technical solution, by providing a support plate to support one side of the bottom of the forging table plate 5, the connection strength between it and the base plate 1 can be improved.

[0032] When in use, the PLC controller 24 controls the telescopic end of the first electric push rod 11 to drive the connecting plate 12 to move upward, and the connecting plate 12 drives the furnace door 9 to move upward and open, and then controls the production line robot. The production line robot is a supporting equipment on the forging production line and is not shown in the figure. The production line robot grabs the workpiece in the forging furnace 3 to the inner cavity of the first frame 7, and the telescopic end of the second electric push rod 13 drives the clamping frame 14 to move to clamp and fix the workpiece, and opens the cylinder 15. The telescopic end of the cylinder 15 drives the forging head 16 to move downward to forge the workpiece. After forging is completed, the production line robot grabs the forged workpiece to the inner cavity of the second frame 8, and the telescopic end of the third electric push rod 17 drives the lifting frame 18 and the probe 21 at its bottom to contact the surface of the workpiece, and the ultrasonic detector 19 is turned on to detect the workpiece. The PLC controller 24 controls the production line robot to grab the qualified workpiece after inspection to the qualified material storage point.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent forging automatic production line with a finished product screening function, comprising a base plate (1), characterized in that: The left side of the top of the bottom plate (1) is fixedly connected to a mounting frame (2), the inner cavity of the mounting frame (2) is provided with a forging furnace (3), the top of the bottom plate (1) is fixedly connected to a main box (4), the top of the main box (4) is fixedly connected to a forging table (5), the top of the forging table (5) is fixedly connected to a pad (6), the left side of the top of the pad (6) is fixedly connected to a first frame (7), the right side of the top of the pad (6) is fixedly connected to a second frame (8), the top of the right side of the forging furnace (3) is provided with a furnace door (9), the top of the forging furnace (3) is fixedly connected to a fixing frame (10), the top of the fixing frame (10) is provided with a first electric push rod (11), the telescopic end of the first electric push rod (11) is fixedly connected to a connecting plate (12), one side of the connecting plate (12) is fixedly connected to the surface of the furnace door (9), and the first frame (7) is fixedly connected to the top of the forging table (5). A second electric push rod (13) is arranged at the bottom of each side, the telescopic end of the second electric push rod (13) is fixedly connected to a clamping frame (14), the top of the first frame (7) is fixedly connected to a cylinder (15), the telescopic end of the cylinder (15) is fixedly connected to a forging head (16), the top of the second frame (8) is arranged with a third electric push rod (17), the telescopic end of the third electric push rod (17) is fixedly connected to a lifting frame (18), one side of the top of the lifting frame (18) is fixedly connected to an ultrasonic detector (19), the bottom of the lifting frame (18) is arranged with a detection rod (20), the bottom of the detection rod (20) is arranged with a probe (21), one side of the probe (21) is arranged with a connecting line (22), one side of the top of the second frame (8) is arranged with an alarm (23), and the top of the right side of the second frame (8) is arranged with a PLC controller (24).

2. The intelligent forging automatic production line with finished product screening function according to claim 1 is characterized in that: The front of the main box (4) is provided with an organic cover plate, and bolts are arranged at the four corners of the surface of the organic cover plate.

3. The intelligent forging automatic production line with finished product screening function according to claim 1 is characterized in that: The surface of the fixing frame (10) is movably connected to a limiting sleeve, and one side of the limiting sleeve is fixedly connected to the surface of the connecting plate (12).

4. The intelligent forging automatic production line with finished product screening function according to claim 1 is characterized in that: Both sides of the top of the forging head (16) are fixedly connected to limit frames, and the top of the limit frames penetrates to the top of the first frame (7).

5. The intelligent forging automatic production line with finished product screening function according to claim 1 is characterized in that: A positioning frame is fixedly connected to the right side of the inner cavity of the second frame (8), and the inner cavity of the lifting frame (18) is movably connected to the surface of the positioning frame.

6. The intelligent forging automatic production line with finished product screening function according to claim 1 is characterized in that: A support plate is fixedly connected to the right side of the bottom of the forging table plate (5), and the bottom of the support plate is fixedly connected to the top of the base plate (1).

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