Efficient nut hot upsetting forming auxiliary device
By designing the quick clamping structure and water collection structure of the nut high-efficiency hot-up forming auxiliary device, the problems of complex manual operation after nut forming and residual cooling water flow are solved, and the automated operation of the nut and the effective management of the coolant are realized.
Patent Information
- Application Number
- CN202421631250.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing high-efficiency hot-upsetting auxiliary devices for nuts need to be manually removed after forming. The operation is complicated and there are problems of cooling water residue and flow, which affects the safety of staff and equipment operation.
A nut high-efficiency hot-upsetting auxiliary device including a pier, a limiting plate, a fast clamping structure and a water collecting structure is designed. The quick clamping structure realizes automatic clamping and disengagement of nuts through the combination of sliders, cylinders and pull rings; the water collection structure realizes centralized collection and discharge of coolant through the lower water tank, rectangular groove and drainage pipe.
The automatic clamping and disengagement of nuts is realized, the operation process is simplified, and the operation convenience and repeatability are improved. At the same time, through the design of the water collection structure, the coolant is effectively collected and discharged, avoiding the disorderly accumulation and flow of the coolant, and improving the safety of the working environment and the normal operation of the equipment.
Smart Images

Figure CN222817872U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of nut processing equipment, in particular to a high-efficiency hot upsetting forming auxiliary device for nuts. Background Art
[0002] In the production process of some high-strength nuts, hot upsetting process is used to achieve manufacturing. The so-called hot upsetting process refers to first using a high-frequency furnace or other related heating equipment to heat the workpiece to be processed to a specific temperature. Then, the heated workpiece is placed on the hot upsetting machine, and then stamped with the help of a mold to form it into the shape of a nut. For example, in the field of automobile manufacturing, high-strength nuts used in some key parts are often produced through this hot upsetting process to ensure that they have excellent performance and reliable quality.
[0003] A highly efficient hot forging auxiliary device for nuts with a publication number of CN 216502134 U is retrieved. The device blocks most of the cooling water by forming an inverted V-shaped water retaining structure through two water retaining plates before punching, thereby preventing excessive cooling water from contacting the nuts to be hot forged, thereby ensuring that the nuts are at the optimal hot forging punching temperature, improving the quality of the nuts, reducing the defective rate, and making the hot forging of the nuts more efficient. When the punch descends, the water retaining mechanism is driven away from the punch by the push-down assembly, so that the punch can pass through the gap between the two water retaining plates, which is convenient for punching. The cooling water can always cool the punch, ensuring the service life of the punch.
[0004] The above-mentioned comparative example has the following shortcomings: although most of the cooling water can be blocked by a carefully designed water retaining structure, the position of the forming mother mold is below the water retaining structure. After the forming work is completed, the staff must use manual pliers to remove the formed nuts. This operation method is not simple and easy. It places high demands on the staff. The staff not only need to have certain operating experience, but also must master the corresponding operating skills. In addition, the cooling water sprayed during the cooling process will remain on the pier or flow directly to the ground. The residual cooling water will make the surface of the pier slippery, increasing the possibility of staff slipping and getting injured. If the cooling water flowing to the ground is not cleaned up in time, it may cause the ground in the working area to be slippery, affecting the walking of personnel and the normal operation of equipment. Utility Model Content
[0005] In order to solve the problems raised in the above background technology, the utility model provides a nut efficient hot upsetting forming auxiliary device, including a pier and limit plates located on both sides of the pier, and a quick clamping structure assembled on the limit plates, and a water collecting structure is arranged under the pier;
[0006] The quick clamping structure includes two symmetrically distributed sliders and a baffle fixedly connected to the opposite sides of the two sliders, and a cylinder assembled on the sides of the two sliders away from each other, the output end of the cylinder passes through the baffle and is fixedly connected to a clamping plate, the outer walls of the two sliders and located outside the cylinder are fixedly installed with linkage blocks, a linkage plate is assembled between the two linkage blocks, and a pull ring is fixedly installed on the outer wall of one of the linkage blocks.
[0007] Preferably, the water collection structure includes a collection frame and a drainage pipe connected to the collection frame.
[0008] Preferably, a plurality of equidistantly distributed lower water tanks are provided on the top of the pier and rectangular grooves connected to the lower water tanks are provided on both sides of the pier. An installation groove is provided at the center of the top of the pier, and a molding mother mold is installed inside the installation groove.
[0009] Preferably, it also includes a stamping structure installed on the side away from the pull ring, the stamping structure includes a support rod and a hydraulic cylinder installed on the top surface of the support rod and located above the forming mother mold, and a stamping head installed on the output end of the hydraulic cylinder.
[0010] Preferably, water spray pipes for cooling the punching head are arranged on both sides of the punching head.
[0011] Preferably, the inner walls of the two limit plates are respectively provided with a sliding groove adapted for sliding of the slider and a through groove for movement of the linkage plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] The utility model adopts the design of the quick clamping structure. When the nut completes the stamping process, the staff can accurately move it to the external position of the nut by pulling the pull ring. Then, the cylinder is started to work, driving the two clamping plates to clamp the nut tightly. Thereafter, the pull ring is continued to be pulled to drive the linkage block and the linkage plate located in the middle of the two linkage blocks to achieve synchronous movement. At this time, only the pull ring needs to be pulled to smoothly drive the formed nut out of the forming mother mold. Moreover, in subsequent operations, the pull ring can be pulled in the opposite direction to reset the clamping plate to the initial state, which is fully prepared for the subsequent operation of clamping the formed nut, showing good repeatability and ease of operation. At the same time, the coolant will flow to the rectangular groove through the lower water tank, and then be guided by the rectangular groove to the collection frame for centralized collection. Finally, the coolant can flow out in an orderly manner through the drain pipe, thereby realizing the effective collection and discharge of the coolant and avoiding the disordered accumulation and flow of the coolant in the working area. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the quick clamping structure of the utility model;
[0016] Figure 3 It is a right side structural schematic diagram of the utility model;
[0017] Figure 4 This is a schematic diagram of the punching structure of the utility model;
[0018] Figure 5 It is a schematic diagram of the structure of the utility model from top view.
[0019] In the figure: 1. pier; 11. sink; 12. rectangular groove; 13. forming mother mold; 2. limit plate; 3. quick clamping structure; 31. slider; 32. baffle; 33. cylinder; 34. clamping plate; 35. linkage block; 36. linkage plate; 37. pull ring; 4. water collection structure; 41. collection frame; 42. drain pipe; 5. stamping structure; 51. support rod; 52. hydraulic cylinder; 53. stamping head; 54. water spray pipe. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figures 1 to 5 As shown, the utility model provides a nut efficient hot upsetting auxiliary device, comprising a pier 1 and limit plates 2 located on both sides of the pier 1, and a quick clamping structure 3 assembled on the limit plates 2, and a water collecting structure 4 is arranged below the pier 1;
[0022] The quick clamping structure 3 includes two symmetrically distributed sliders 31 and a baffle 32 fixedly connected to the opposite sides of the two sliders 31, and a cylinder 33 assembled on the sides of the two sliders 31 away from each other. The output end of the cylinder 33 passes through the baffle 32 and is fixedly connected to a clamping plate 34. Linkage blocks 35 are fixedly installed on the outer walls of the two sliders 31 and located outside the cylinder 33. A linkage plate 36 is assembled between the two linkage blocks 35, and a pull ring 37 is fixedly installed on the outer wall of one linkage block 35.
[0023] The above scheme is adopted: through the design of the quick clamping structure 3, when the nut completes the stamping process, the staff can accurately move it to the external position of the nut by pulling the pull ring 37, and then, the cylinder 33 is started to work, driving the two clamping plates 34 to clamp the nut tightly, and thereafter, by continuing to pull the pull ring 37, the linkage block 35 and the linkage plate 36 located in the middle of the two linkage blocks 35 can be driven to achieve synchronous movement. At this time, only the pull ring 37 needs to be pulled to smoothly drive the formed nut out of the forming mother mold 13, and in subsequent operations, the pull ring 37 can be pulled in the reverse direction to reset the clamping plate 34 to the initial state, so as to fully prepare for the subsequent operation of clamping the formed nut, showing good repeatability and convenience of operation. At the same time, the coolant will flow to the rectangular groove 12 through the lower water tank 11, and then be guided by the rectangular groove 12 to the collection frame 41 for centralized collection. Finally, the coolant can flow out in an orderly manner through the drain pipe 42, realizing the effective collection and discharge of the coolant, and avoiding the disordered accumulation and flow of the coolant in the working area.
[0024] like Figures 1 to 5 As shown, the water collection structure 4 includes a collection frame 41 and a drainage pipe 42 connected to the collection frame 41, a plurality of evenly distributed lower water tanks 11 are provided on the top of the pier 1, and rectangular grooves 12 connected to the lower water tanks 11 are provided on both sides of the pier 1, and an installation groove is provided at the center of the top of the pier 1, and a molding mother mold 13 is installed inside the installation groove.
[0025] With the above solution, the drain pipe 42 needs to be connected to the sewage treatment system in the factory, for example, connected to the sewage pipe of the factory, so that the coolant can flow to the sewage pipe through the drain pipe 42.
[0026] like Figures 1 to 5 As shown, it also includes a stamping structure 5 installed on a side away from the pull ring 37, the stamping structure 5 includes a support rod 51 and a hydraulic cylinder 52 installed on the top surface of the support rod 51 and located above the forming mother mold 13, and a stamping head 53 installed at the output end of the hydraulic cylinder 52, and water spray pipes 54 for cooling the stamping head 53 are arranged on both sides of the stamping head 53.
[0027] By adopting the above solution, the punching structure 5 provides pressure for the forming of the nut and provides a cooling effect for the punching head 53 .
[0028] like Figures 1 to 5 As shown, the inner walls of the two limiting plates 2 are respectively provided with a sliding groove adapted for sliding with the slider 31 and a through groove for the movement of the linkage plate 36 .
[0029] According to the above solution, the slider 31 is slidably connected to the inner wall of the slide slot, and the linkage plate 36 is slidably connected to the inner wall of the through slot.
[0030] The working principle and use process of this utility model:
[0031] First, place the semi-finished nut into the molding mother mold 13, and then start the hydraulic cylinder 52 to drive the punch head 53 to move downward. The semi-finished nut is punched and formed through the cooperation of the punch head 53 and the molding mother mold 13. At this time, the staff can accurately move it to the external position of the nut by pulling the pull ring 37. Then, start the cylinder 33 to drive the two clamping plates 34 to clamp the nut tightly. Thereafter, continue to pull the pull ring 37 to drive the linkage block 35 and the linkage plate 36 located in the middle of the two linkage blocks 35 to achieve synchronous movement. At this time, only the pull ring 37 needs to be pulled to smoothly drive the formed nut out of the molding mother mold 13. Moreover, in subsequent operations, the pull ring 37 can be pulled in the reverse direction to reset the clamping plate 34 to the initial state, thereby fully preparing for the subsequent operation of clamping the formed nut.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A nut efficient hot upsetting auxiliary device, characterized in that: It comprises a pier (1), limiting plates (2) located on both sides of the pier (1), and a quick clamping structure (3) assembled on the limiting plates (2); a water collecting structure (4) is arranged below the pier (1); The quick clamping structure (3) comprises two symmetrically distributed sliders (31), a baffle (32) fixedly connected to opposite sides of the two sliders (31), and a cylinder (33) mounted on the sides of the two sliders (31) away from each other, the output end of the cylinder (33) passes through the baffle (32) and is fixedly connected to a clamping plate (34), the outer walls of the two sliders (31) and located outside the cylinder (33) are fixedly mounted with linkage blocks (35), a linkage plate (36) is mounted between the two linkage blocks (35), and a pull ring (37) is fixedly mounted on the outer wall of one of the linkage blocks (35).
2. The nut efficient hot upsetting forming auxiliary device according to claim 1 is characterized in that: The water collection structure (4) comprises a collection frame (41) and a drainage pipe (42) which is connected to the collection frame (41).
3. The nut efficient hot upsetting forming auxiliary device according to claim 1 is characterized in that: The top of the pier (1) is provided with a plurality of lower water tanks (11) distributed at equal intervals, and rectangular grooves (12) communicating with the lower water tanks (11) are provided on both sides of the pier (1). A mounting groove is provided at the center of the top of the pier (1), and a forming female mold (13) is installed inside the mounting groove.
4. The nut efficient hot upsetting auxiliary device according to claim 1 is characterized in that: It also includes a punching structure (5) mounted on a side away from the pull ring (37), the punching structure (5) including a support rod (51) and a hydraulic cylinder (52) mounted on the top surface of the support rod (51) and located above the forming mother mold (13), and a punching head (53) mounted on the output end of the hydraulic cylinder (52).
5. The nut efficient hot upsetting forming auxiliary device according to claim 4 is characterized in that: Water spray pipes (54) for cooling the punching head (53) are arranged on both sides of the punching head (53).
6. The nut efficient hot upsetting forming auxiliary device according to claim 1, characterized in that: The inner walls of the two limit plates (2) are respectively provided with a sliding groove adapted for sliding with the slider (31) and a through groove for the movement of the linkage plate (36).
Citation Information
Patent Citations
Efficient nut hot heading forming auxiliary device
CN216502134U