Laser cutting, welding, cladding and cleaning integrated guarantee vehicle

Abstract

The utility model provides a laser cutting, welding, cladding and cleaning integrated guarantee vehicle, which belongs to the field of laser processing equipment and comprises a walking chassis, a cab and a bottom plate are mounted above the walking chassis, a robot and a laser generator are mounted on the bottom plate, and a laser head mounting seat is arranged at the tail end of a mechanical arm of the robot. And a cutting laser head, a welding laser head, a cladding laser head and a cleaning laser head can be mounted at the laser head mounting seat. When large equipment such as a railway track needs to be maintained, the whole guarantee vehicle can be directly moved to a corresponding position for operation through the walking chassis, so that unnecessary disassembly work is reduced, and the overall operation efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the field of laser processing equipment, and specifically relates to a laser cutting, welding, cladding and cleaning integrated support vehicle. Background Art

[0002] As an advanced processing technology, laser processing equipment occupies an important position in the field of industrial processing due to its significant advantages such as high precision, fast processing speed, small heat-affected zone, wide application range, high safety and reliability, energy saving and environmental protection, strong flexibility, and high degree of automation. It has become an important tool for achieving high-precision and high-efficiency processing.

[0003] At present, in addition to being widely used in various traditional fields such as industry, medical treatment, military, and communications, existing laser processing equipment has also begun to be gradually used in emerging industries such as new energy and optoelectronics. Moreover, with the upgrading of the manufacturing industry and the advancement of technology, the application field of laser processing equipment will continue to expand.

[0004] However, existing laser processing equipment still has certain limitations when in use: existing laser processing equipment is usually large-scale equipment fixedly installed inside a workshop, and when in use, the workpiece can only be taken to the workshop for processing. Therefore, when using existing laser processing equipment to maintain large equipment such as railway tracks, it is often necessary to disassemble the processing parts, thereby increasing the difficulty and workload of the operation, and even in serious cases, it will directly affect the normal operation of the maintained equipment. Utility Model Content

[0005] The technical problem solved by the utility model is to provide an integrated laser cutting, welding, cladding and cleaning support vehicle that can walk out of factories and workshops, and enable it to be flexibly moved to the work site of the equipment to be maintained to perform cutting, welding, cladding, cleaning and other operations on it, thereby reducing unnecessary disassembly work, thereby improving the overall operating efficiency and reducing the impact of the entire operating process on the normal operation of the maintained equipment.

[0006] In order to solve the above technical problems, the technical solution provided by the utility model is: a laser cutting, welding, cladding, cleaning integrated support vehicle, which includes a walking chassis, a cab and a bottom plate are installed above the walking chassis, a robot and a laser generator are installed on the bottom plate, and a laser head mounting seat is provided at the end of the robot's mechanical arm, and a cutting laser head, a welding laser head, a cladding laser head and a cleaning laser head can be installed on the laser head mounting seat. In this way, when it is necessary to maintain large equipment such as railway tracks, the entire support vehicle can be directly moved to the corresponding position through the walking chassis for operation, thereby reducing unnecessary disassembly work and improving overall operation efficiency. For example, when maintaining railway tracks, it can move directly to the rails or fasteners to be cut on the railway tracks and use the cutting laser head to perform high-precision and high-efficiency cutting operations; move directly to the railway track components to be connected on the railway tracks and use the welding laser head to provide high-precision and high-quality welding; move directly to the worn or damaged track surface on the railway tracks and use the cladding laser head to repair it to improve wear resistance and corrosion resistance; move directly to the track that needs to be cleaned on the railway tracks and use the cleaning laser head to remove dirt, rust, paint, etc. on the track surface to prepare for subsequent processes without disassembling the railway tracks, thereby improving work efficiency and reducing the impact on the normal operation of trains.

[0007] Furthermore, the traveling chassis is a crawler-type traveling chassis to ensure that it can adapt to various road conditions in the wild and facilitate its entry into or exit from the container.

[0008] Furthermore, an energy storage battery is arranged on the bottom plate, the energy storage battery is electrically connected to the electrical control cabinet, and the energy storage battery provides energy for the operation of the entire support vehicle, and the electrical control cabinet controls the working status of each device.

[0009] Furthermore, the traveling chassis is provided with a diesel power system, and the entire support vehicle can be driven to travel by the diesel power system.

[0010] Furthermore, the diesel power system is transmission-connected to a generator, and the generator is electrically connected to an electrical control cabinet, so that when the energy storage battery does not have enough energy, it can also generate electricity through the diesel power system to ensure the normal operation of the equipment.

[0011] Furthermore, a storage cabinet is provided above the bottom plate, and the laser heads used for various tasks, as well as other tools and accessories can be stored in the storage cabinet.

[0012] Furthermore, an ultra-clean workbench is arranged above the bottom plate, and the ultra-clean workbench can provide a dust-free environment for the robot's head changing action.

[0013] Furthermore, an optical fiber bracket is arranged on the bottom plate, and the optical fiber bracket supports the optical fiber connected between the laser head installed at the robot and the laser generator.

[0014] Furthermore, a water cooler is arranged on the bottom plate, and cooling water is provided to the laser head installed at the robot through the water cooler.

[0015] Furthermore, a guardrail is provided on the outer ring of the base plate, and the guardrail is used to protect various devices on the base plate.

[0016] It can be seen from the above technical scheme that the utility model has the following advantages: it can be flexibly moved to the work site of the equipment to be maintained to perform cutting, welding, cladding, cleaning and other operations on it, reducing unnecessary disassembly work, thereby improving the overall work efficiency and reducing the impact of the entire operation process on the normal operation of the maintained equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 The structure of the specific implementation method of the utility model is shown in FIG. Figure 1 (The running chassis and cab are not shown);

[0019] Figure 2 The structure of the specific implementation method of the utility model is shown in FIG. Figure 2 (The running chassis and cab are not shown).

[0020] In the figure: 1. Base plate; 2. Guardrail; 3. Robot; 4. Robot base; 5. Laser head; 6. Fiber optic bracket; 7. Clean bench; 8. Storage cabinet; 9. Electrical control cabinet; 10. Laser generator; 11. Energy storage battery; 12. Water cooler. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1 , Figure 2As shown, the utility model provides an integrated support vehicle for laser cutting, welding, cladding and cleaning, which includes a walking chassis, and the walking chassis is preferably a crawler walking chassis, and a cab and a base plate 1 are installed above the walking chassis, and a guardrail 2 is provided on the outer ring of the base plate 1, and a robot base 4, an energy storage battery 11, a storage cabinet 8 and a laser generator 10, a water cooler 12, and an optical fiber bracket 6 are arranged above the base plate 1.

[0023] Among them, a robot 3 for performing various laser operations is arranged above the robot base 4, and a laser head mounting seat is arranged at the end of the robot 3's mechanical arm, and various laser heads 5 such as cutting laser head, welding laser head, cladding laser head, cleaning laser head, etc. can be installed at the laser head mounting seat, and when it installs one of the laser heads 5 for operation, it can store it and the laser head 5 in the storage cabinet 8. In addition, as a preferred embodiment, the utility model can set a clean bench 7 above the storage cabinet 8, and provide a dust-free environment for the head changing action of the robot 3 through the clean bench 7. The energy storage battery 11 is electrically connected to the electrical control cabinet 9, and it can provide energy for the operation of the entire support vehicle through the energy storage battery 11, and control the working status of each device through the electrical control cabinet 9.

[0024] In addition, as a preference, the utility model can also set the power system of the walking chassis to a diesel power system, and connect the power output end of the diesel power system to a generator, and electrically connect the generator to the electrical control cabinet 9, so that when the energy storage battery 11 does not have enough energy, it can also generate electricity through the diesel power system to ensure the normal operation of the equipment.

[0025] Based on this, when using the utility model to maintain large equipment, it can be flexibly moved to the work site of the equipment to be maintained to perform cutting, welding, cladding, cleaning and other operations on it, reducing unnecessary disassembly work, thereby improving overall work efficiency and reducing the impact of the entire operation process on the normal operation of the maintained equipment.

[0026] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions.

[0027] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A laser cutting, welding, cladding and cleaning integrated support vehicle, characterized in that: It includes a walking chassis, a cab and a base plate are installed above the walking chassis, a robot and a laser generator are installed on the base plate, a laser head mounting seat is arranged at the end of the robot's mechanical arm, and a cutting laser head, a welding laser head, a cladding laser head and a cleaning laser head can be installed on the laser head mounting seat.

2. The laser cutting, welding, cladding and cleaning integrated support vehicle according to claim 1 is characterized in that: The traveling chassis is a crawler-type traveling chassis.

3. The laser cutting, welding, cladding and cleaning integrated support vehicle according to claim 1 is characterized in that: An energy storage battery is arranged on the bottom plate, and the energy storage battery is electrically connected to the electrical control cabinet.

4. The laser cutting, welding, cladding and cleaning integrated support vehicle according to claim 3 is characterized in that: The traveling chassis is provided with a diesel power system.

5. The laser cutting, welding, cladding and cleaning integrated support vehicle according to claim 4 is characterized in that: The diesel power system is transmission-connected with a generator, and the generator is electrically connected to an electrical control cabinet.

6. The laser cutting, welding, cladding and cleaning integrated support vehicle according to claim 1, characterized in that: A storage cabinet is arranged above the bottom plate.

7. The laser cutting, welding, cladding and cleaning integrated support vehicle according to claim 1 is characterized in that: A clean workbench is arranged above the bottom plate.

8. The laser cutting, welding, cladding and cleaning integrated support vehicle according to claim 1, characterized in that: An optical fiber bracket is arranged on the bottom plate.

9. The integrated laser cutting, welding, cladding and cleaning support vehicle according to claim 1, characterized in that: A water cooler is arranged on the bottom plate.

10. The laser cutting, welding, cladding and cleaning integrated support vehicle according to claim 1, characterized in that: The outer circle of the bottom plate is provided with a guardrail.

Images