Automatic welding structure of junction box

By designing visual inspection modules and welding modules on an automated production line and cooperating with the fast moving adjustment module, the problem of low welding versatility in the existing technology is solved, and automatic welding of junction boxes of multiple specifications and multiple solder joints is realized, and production efficiency is improved.

CN222818197UActive Publication Date: 2025-05-02MONDRAGON AUTOMATION EQUIP (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202421766222.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-02
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing automated production lines are low in versatility when welding junction boxes and cannot meet the welding needs of different specifications and models and multiple welding points.

Method used

An automatic welding structure of the junction box is designed, including a visual inspection module and a welding module. The fast moving adjustment module is combined with the visual inspection module to perform welding point marking and welding adjustment, forming a high-versatile automatic welding mechanism.

Benefits of technology

Automatic welding of junction boxes of multiple specifications and multiple solder joints is realized, improving the versatility and efficiency of automatic welding.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222818197U_ABST
Patent Text Reader

Abstract

The automatic junction box welding structure comprises a machine frame, a visual detection module is arranged on one side of the machine frame, a welding module is arranged on the other side of the machine frame, the visual detection module is used as a junction box welding identification piece and carries out welding point marking, and the machine frame is further provided with a rapid movement adjusting module. And the visual detection module is matched to correspondingly carry out welding adjustment on the welding module, so that the rapid adjustment type high-universality junction box automatic welding mechanism is formed. The welding module comprises a welding lifting driving assembly arranged on the rack, the welding lifting driving assembly is connected with a raindrop type welding head, and a head pressing assembly used in cooperation with the raindrop type welding head is correspondingly arranged at the bottom of a welding head setting plate used for being connected with the welding lifting driving assembly.
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Description

Technical Field

[0001] The utility model relates to an automated production technology and an automated production line, in particular to an automatic welding structure of a junction box. Background Art

[0002] In the field of automation, welding fixation is required in some occasions, such as the welding of junction boxes. At present, the welding method generally adopts the method of pre-setting the welding position and the corresponding setting of the lifting welding equipment. It has low versatility and cannot correspond to the welding of different specifications and models / multiple welding points.

[0003] Therefore, it is necessary to provide a junction box automatic welding structure to solve the above problems. Utility Model Content

[0004] The utility model aims to provide an automatic welding structure for a junction box.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A junction box automatic welding structure includes a frame, a visual inspection module is arranged on one side of the frame, and a welding module is arranged on the other side. The visual inspection module is used as a junction box welding identification part to mark welding points. A fast moving adjustment module is also arranged on the frame to cooperate with the visual inspection module to adjust the welding of the welding module, thereby forming a fast adjustment type highly universal junction box automatic welding mechanism;

[0007] The welding module includes a welding lifting drive assembly arranged on a frame, the welding lifting drive assembly is connected to a raindrop-type welding head, and a pressure head assembly used in conjunction with the raindrop-type welding head is arranged at the bottom of a welding head setting plate corresponding to the welding lifting drive assembly.

[0008] Furthermore, the pressure head assembly includes a pressure head fixing block, on which the pressure head is arranged.

[0009] Furthermore, a lifting slide rail is arranged on the frame, and a sliding block matching the slide rail is arranged on the welding head setting plate accordingly.

[0010] Furthermore, a limiting bolt used in conjunction with the sliding block is arranged at the bottom of the slide rail, and an elastic buffer is arranged at the top.

[0011] Furthermore, the rapid moving adjustment module includes an adjustment drive component formed by a motor reducer combination, the adjustment drive component is connected to an adjustment travel gear, and the adjustment travel gear is used in conjunction with an external rack.

[0012] Furthermore, an adjusting guide slide block is provided on the frame corresponding to the fast moving adjusting module.

[0013] Furthermore, the visual inspection module includes a camera mounting frame, on which a camera, a lens, and a light source are arranged.

[0014] Compared with the prior art, the utility model forms a fast-adjustable and highly versatile automatic welding method for junction boxes by quickly moving the adjustment module and cooperating with the visual inspection module to adjust the welding module, which can adapt to the automatic welding of junction boxes of various specifications / multiple welding points. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an isometric test diagram of the utility model.

[0016] Figure 2 It is a front view of the utility model. DETAILED DESCRIPTION

[0017] Example:

[0018] See also Figure 1-2 This embodiment shows an automatic welding structure for a junction box, including a frame 1, a visual inspection module 2 is provided on one side of the frame 1, and a welding module 3 is provided on the other side. The visual inspection module 2 is used as a welding identification component for the junction box to mark welding points. A fast moving adjustment module 4 is also provided on the frame 1 to cooperate with the visual inspection module 2 to adjust the welding of the welding module 3, thereby forming a fast adjustment type highly versatile automatic welding mechanism for the junction box;

[0019] The welding module 3 includes a welding lifting drive assembly 31 arranged on a frame, the welding lifting drive assembly 31 is connected to a raindrop type welding head 32, and a pressure head assembly 5 used in conjunction with the raindrop type welding head 32 is provided at the bottom of a welding head setting plate 33 correspondingly used to connect the welding lifting drive assembly 31.

[0020] The pressure head assembly 5 comprises a pressure head fixing block 51 , and the pressure head 52 is arranged on the pressure head fixing block 51 .

[0021] A lifting slide rail 6 is provided on the frame 1 , and a sliding block 61 matching the slide rail 6 is correspondingly provided on the welding head setting plate 33 .

[0022] A limiting bolt 7 used in conjunction with the sliding block 61 is arranged at the bottom of the sliding rail 6 , and an elastic buffer 71 is arranged at the top.

[0023] The fast moving adjustment module 4 includes an adjustment drive member 41 formed by a motor reducer combination. The adjustment drive member 41 is connected to an adjustment travel gear 42, and the adjustment travel gear 42 is used in conjunction with an external rack.

[0024] An adjusting guide slide block 8 is provided on the frame 1 corresponding to the fast moving adjusting module 4 .

[0025] The visual inspection module 2 includes a camera fixing frame 21 , on which a camera 22 , a lens 23 , and a light source 24 are arranged.

[0026] Compared with the prior art, the utility model forms a fast-adjustable and highly versatile automatic welding method for junction boxes by quickly moving the adjustment module and cooperating with the visual inspection module to adjust the welding module, which can adapt to the automatic welding of junction boxes of various specifications / multiple welding points.

[0027] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A junction box automatic welding structure, characterized in that: It includes a frame, a visual inspection module is arranged on one side of the frame, and a welding module is arranged on the other side. The visual inspection module is used as a welding identification part of the junction box to mark the welding points. A fast moving adjustment module is also arranged on the frame to cooperate with the visual inspection module to adjust the welding of the welding module, thereby forming a fast-adjustable and highly versatile automatic welding mechanism for the junction box; The welding module includes a welding lifting drive assembly arranged on a frame, the welding lifting drive assembly is connected to a raindrop-type welding head, and a pressure head assembly used in conjunction with the raindrop-type welding head is arranged at the bottom of a welding head setting plate corresponding to the welding lifting drive assembly.

2. The automatic welding structure of a junction box according to claim 1, characterized in that: The pressure head assembly comprises a pressure head fixing block, on which a pressure head is arranged.

3. The automatic welding structure of a junction box according to claim 2, characterized in that: The frame is provided with a lifting slide rail, and the welding head setting plate is correspondingly provided with a sliding block matching the slide rail.

4. The automatic welding structure of a junction box according to claim 3, characterized in that: The bottom of the slide rail is provided with a limit bolt used in conjunction with the slide block, and the top is provided with an elastic buffer.

5. The automatic welding structure of a junction box according to claim 4, characterized in that: The fast moving adjustment module includes an adjustment drive component formed by a motor reducer combination, the adjustment drive component is connected to an adjustment travel gear, and the adjustment travel gear is used in conjunction with an external rack.

6. The automatic welding structure of a junction box according to claim 5, characterized in that: An adjusting guide slide block is arranged on the frame corresponding to the fast moving adjusting module.

7. The automatic welding structure of a junction box according to claim 6, characterized in that: The visual inspection module includes a camera fixing frame, on which a camera, a lens and a light source are arranged.