Positioning tool for welding C-shaped magnetic core

By designing a positioning tool for C-type magnetic core welding, the problem of difficult position fixation during C-type magnetic core welding is solved, and effective positioning and fixing of the core and connecting sheet is achieved, simplifying the welding process and improving efficiency.

CN222818257UActive Publication Date: 2025-05-02NANJING PUKEN SENSOR TECH CO LTD
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Patent Information

Application Number
CN202421774196.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-02
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

When welding C-type magnetic core, the position between the magnetic core and the connecting piece is difficult to fix, resulting in inconvenient welding.

Method used

A positioning tool for welding C-type magnetic core is designed, including the main body, C-link rod, connecting bump, clamp, return spring, cover plate, lever and positioning stop. Through the cooperation of these components, the positioning and fixing of each welding part of the C-type magnetic core is achieved.

Benefits of technology

Through the use of positioning tooling, the positions of the C-type magnetic core and connecting sheet can be effectively fixed, simplified the welding process, and improved the convenience and efficiency of welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning tool for welding a C-shaped magnetic core, which comprises a main body, two C-shaped connecting rods and a first clamping piece are respectively arranged at two ends of the main body in a sliding manner, a connecting lug is arranged between two ends of each C-shaped connecting rod in a sliding manner, the end surfaces of the C-shaped connecting rods are attached to the side surface of the connecting lug, and the first clamping piece is fixedly connected with the connecting lug in the sliding direction. A containing groove is formed in the middle of the body, second clamping pieces are fixedly installed on the outer sides of the connecting rods C, reset springs are arranged between the connecting rods C and the side wall of the first containing groove and between the first clamping pieces and the side wall of the second containing groove, and a positioning check block is fixedly installed in the middle of the containing groove. According to the C-shaped magnetic core welding device, all the welding parts of the C-shaped magnetic core are positioned through the first clamping piece and the second clamping piece which are arranged under the action of the reset spring, so that all the parts of the C-shaped magnetic core are in a relatively fixed state, and welding is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of clamps and relates to a positioning tool for welding a C-shaped magnetic core. Background Art

[0002] The magnetic core includes E-type magnetic core, C-type magnetic core, annular magnetic core and other specifications. When using some C-type magnetic cores, it is necessary to arrange two C-type magnetic cores symmetrically and weld the ends of the two C-type magnetic cores together through a connecting piece. However, during welding, the position of the magnetic core and the connecting piece is difficult to fix, and welding is inconvenient. Utility Model Content

[0003] In view of the above problems, the utility model proposes a positioning tool for welding a C-shaped magnetic core, which well solves the problems in the prior art.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0005] A positioning tool for welding a C-shaped magnetic core, comprising:

[0006] A main body, the main body is in a rectangular block shape, a first receiving groove and a second receiving groove are respectively provided at two ends of the main body, a placement groove is provided in the middle of the side where the second receiving groove is located, openings are provided on both sides of the placement groove, and mounting through holes are provided at both ends of the first receiving groove, and the mounting through holes penetrate the second receiving groove;

[0007] C-links, two C-links are slidably mounted on both sides of the first receiving groove;

[0008] Connecting protrusions, two of which are slidably mounted in the mounting through holes, the connecting protrusions are trapezoidal in shape, and the end surface of the C-link fits the side surface of the connecting protrusion;

[0009] A first clamping member, wherein two first clamping members are slidably mounted at two ends of the second receiving groove, and the first clamping member is fixedly connected to the connecting protrusion in a sliding direction;

[0010] A second clamping member, wherein two second clamping members are respectively fixedly mounted on the outside of the C-link, and the second clamping members are respectively located at openings set on both sides of the placement slot;

[0011] A return spring, wherein a plurality of the return springs are respectively installed between the C-link and the side wall of the first receiving groove and between the first clamping member and the side wall of the second receiving groove;

[0012] A first cover plate and a second cover plate, wherein the first cover plate and the second cover plate are respectively fixedly connected to the second receiving groove and the first receiving groove by bolts, and the first cover plate is provided with a shifting hole;

[0013] A shifting rod, the shifting rod is slidably installed in the shifting hole, and an end of the shifting rod is connected to the first clamping member;

[0014] A positioning block is fixedly installed in the middle of the placement groove.

[0015] Optionally, the first clamping member and the first cover plate are both U-shaped, and the U-shaped openings of the first clamping member and the first cover plate face the placement groove.

[0016] Optionally, the toggle hole is L-shaped, the first clamping member is provided with a rectangular through hole below the toggle hole, the toggle rod is slidably installed in the rectangular through hole, and the rectangular through hole is perpendicular to the sliding direction of the first clamping member.

[0017] Optionally, a sliding groove is formed on one side of the connecting protrusion close to the lever, the end of the lever is slidably installed in the sliding groove, and a retaining ring is fixedly connected to the outer side of one end of the lever located in the sliding groove.

[0018] Optionally, a shifting column block is inserted and installed on one end of the shifting rod away from the first clamping member.

[0019] Optionally, a rectangular groove is provided above the second accommodating groove, and the first cover plate is embedded in the rectangular groove; a rectangular groove is provided below the second accommodating groove, and the second cover plate is embedded in the rectangular groove.

[0020] Optionally, the first accommodating groove is an annular groove.

[0021] Optionally, a base is further included, and support plates are fixedly installed at both ends of the base, and both ends of the main body are rotatably connected to the support plates respectively.

[0022] Compared with the prior art, the utility model has the following beneficial effects:

[0023] 1. The first clamping member and the second clamping member provided under the action of the return spring are used to position each welding part of the C-shaped magnetic core, so that each part of the C-shaped magnetic core is in a relatively fixed state, which is convenient for welding;

[0024] 2. By providing a U-shaped first clamping member and a first cover plate, a rectangular slot for a hand to be inserted is formed between the first clamping member, the first cover plate and the C-shaped iron core, so as to facilitate taking and placing the C-shaped magnetic core;

[0025] 3. By providing a sliding groove, the lever is connected to the connecting protrusion, which makes it easier for the lever to push the connecting protrusion to slide. At the same time, a retaining ring is provided to limit the lever so that the lever will not fall out of the first clamping member. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0027] Figure 2 This is a schematic diagram of the overall structure of another perspective of an embodiment of the utility model;

[0028] Figure 3 It is a schematic structural diagram of the first containing groove part of an embodiment of the utility model;

[0029] Figure 4 It is a structural schematic diagram of the second containing groove of an embodiment of the utility model.

[0030] Reference numerals: 1, main body; 11, first receiving groove; 12, second receiving groove; 13, mounting through hole; 14, placement groove;

[0031] 2. C connecting rod;

[0032] 3. Connect the bumps;

[0033] 41. first clamping member; 42. second clamping member;

[0034] 5. Return spring;

[0035] 61. first cover plate; 611. shift hole; 62. second cover plate; 63. shift rod; 632. shift column block;

[0036] 7. Positioning block;

[0037] 8. base; 81. support plate; 82. rectangular stopper. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0039] See also Figure 1-4, which is a C-shaped magnetic core welding positioning tool disclosed in an embodiment of the utility model, includes a main body 1, the main body 1 is a rectangular block, and a first accommodating groove 11 and a second accommodating groove 12 are respectively opened at both ends of the main body 1, and a placement groove 14 is opened in the middle of the side where the second accommodating groove 12 is located, and openings are set on both sides of the placement groove 14, and mounting through holes 13 are opened at both ends of the first accommodating groove 11, and the mounting through holes 13 penetrate the second accommodating groove 12, and C connecting rods 2 can be slidably installed on both sides of the first accommodating groove 11, and connecting protrusions 3 can be slidably installed on the mounting through holes 13, and the connecting protrusions 3 are trapezoidal in shape, and the end surface of the C connecting rod 2 is attached to the side of the connecting protrusion 3, and the first clamps can be slidably installed at both ends of the second accommodating groove 12 The holding member 41, the first clamping member 41 is fixedly connected to the connecting protrusion 3 in the sliding direction, the second clamping member 42 is fixedly installed on the outside of the C-link 2, and the second clamping member 42 is respectively located at the openings set on both sides of the placement groove 14, and a return spring 5 is arranged between the C-link 2 and the side wall of the first accommodating groove 11 and between the first clamping member 41 and the side wall of the second accommodating groove 12. The second accommodating groove 12 and the first accommodating groove 11 are respectively bolted to the first cover plate 61 and the second cover plate 62. The first cover plate 61 is provided with a shifting hole 611, and a shifting rod 63 is slidably installed in the shifting hole 611. The end of the shifting rod 63 is connected to the first clamping member 41, and a positioning block 7 is fixedly installed in the middle of the placement groove 14.

[0040] Specifically, a C-link 2 and a first clamp 41 are provided which can slide, and a second clamp 42 is fixedly installed on the C-link 2. Through the action of the reset spring 5, the first clamp 41 and the second clamp 42 are fixed on the four sides of the placement slot 14 to the C-shaped magnetic core and the connecting piece installed in the placement slot 14. A connecting protrusion 3 is provided between the two C-links 2, and the connecting protrusion 3 is fixedly connected to the first clamp 41 in the sliding direction. When the lever 63 slides, the first clamp 41 slides with it, thereby causing the connecting protrusion 3 to slide. When the two first clamps 41 move away from each other, the convex portion of the connecting protrusion 3 slides between the two C-links 2, causing the C-link 2 to drive the second clamp 42 to move away from each other, thereby taking and placing the C-shaped magnetic core.

[0041] In this way, the first clamping member 41 and the second clamping member 42 provided under the action of the return spring 5 complete the positioning of each welding part of the C-shaped magnetic core, so that each part of the C-shaped magnetic core is in a relatively fixed state, which is convenient for welding.

[0042] In some feasible embodiments, the connecting protrusion 3 is a trapezoidal block, and the side of the C-link 2 close to the connecting protrusion 3 is set to be inclined. When the connecting protrusion 3 slides, the C-link inclined surface 2 slides along the inclined surface of the connecting protrusion 3, so that the two C-links 2 move away from each other or move closer to each other under the action of the return spring 5;

[0043] The first clamping member 41 is connected to the connecting protrusion 3 by a pin or bolt penetrating the mounting through hole 13, so that when the first clamping member 41 slides when the lever 63 is moved, the connecting protrusion 3 is driven to slide synchronously. The placement groove 14 is a groove position set according to the C-shaped magnetic core. Two C-shaped magnetic cores are placed in the placement groove 14 in a mirror-symmetrical manner. The first clamping member 41 is against the side of the C-shaped magnetic core, and the second clamping member 42 is against the side of the connecting piece.

[0044] The first cover plate 61 and the second cover plate 62 are cover plates for fixing the C-type connecting rod 2, the connecting protrusion 3 and the first clamping member 41 in the first receiving groove 11 or the second receiving groove 12. The lever 63 is a cylindrical rod. When the lever 63 is moved, the first clamping member 41 is opened, and at the same time, the first clamping member 41 drives the connecting protrusion 3 to slide. The connecting protrusion 3 pushes the C-type connecting rod 2 to open the second clamping member 42, and then the C-type magnetic core part is taken out or put in. After the lever 63 is released, the first clamping member 41 and the second clamping member 42 are reset under the action of the reset spring 5.

[0045] The positioning block 7 is in the shape of a rectangular plate and is located between the two C-shaped magnetic cores. The thickness of the positioning block 7 is set according to the required gap between the two C-shaped magnetic cores.

[0046] As a specific implementation of a C-type magnetic core welding positioning tool provided in the application, please refer to Figure 1 The first clamping member 41 and the first cover plate 61 are both U-shaped, and the U-shaped openings of the first clamping member 41 and the first cover plate 61 face the placement groove 14 .

[0047] In general, by providing the U-shaped first clamping member 41 and the first cover plate 61 , a rectangular slot for a hand to be inserted is formed between the first clamping member 41 , the first cover plate 61 and the C-shaped iron core, so as to facilitate taking and placing the C-shaped magnetic core.

[0048] As a specific implementation of a C-type magnetic core welding positioning tool provided in the application, please refer to Figure 4 The toggle hole 611 is L-shaped, the first clamping member 41 is provided with a rectangular through hole below the toggle hole 611 , the toggle rod 63 is slidably installed in the rectangular through hole, and the rectangular through hole is perpendicular to the sliding direction of the first clamping member 41 .

[0049] It should be understood that by providing the L-shaped shift hole 611 and the rectangular through hole on the first clamping member 41, when the shift rod 63 slides to the open state of the first clamping member 41 and the second clamping member 42, the shift rod 63 is inserted into the L-shaped shift hole 611 by sliding the shift rod 63, so that the first clamping member 41 and the second clamping member 42 remain in the open state, which is convenient for taking out or putting in the C-shaped magnetic core part.

[0050] Furthermore, a sliding groove is formed on one side of the connecting protrusion 3 close to the lever 63, and the end of the lever 63 is slidably installed in the sliding groove. A retaining ring is fixedly connected to the outer side of one end of the lever 63 located in the sliding groove.

[0051] It should be understood that by setting the sliding groove, the lever 63 is connected to the connecting protrusion 3, which makes it easier for the lever 63 to push the connecting protrusion 3 to slide. At the same time, a retaining ring is set to limit the lever 63 so that the lever 63 will not fall out of the first clamping member 41.

[0052] In some feasible embodiments, the end surface of the retaining ring fits with the first clamping member 41 , and the diameter of the retaining ring is greater than the width of the rectangular through hole of the first clamping member 41 .

[0053] For further information, see Figure 1 A shifting column block 632 is installed on one end of the shifting rod 63 away from the first clamping member 41 .

[0054] It should be understood that by providing the shifting column block 632 , it is convenient to shift the shifting rod 63 .

[0055] As a specific implementation of a C-type magnetic core welding positioning tool provided in the application, please refer to Figure 1-4 A rectangular groove is provided above the second accommodating groove 12, and the first cover plate 61 is embedded in the rectangular groove. A rectangular groove is provided below the first accommodating groove 11, and the second cover plate 62 is embedded in the rectangular groove.

[0056] It should be understood that by providing the rectangular grooves for placing the first cover plate 61 and the second cover plate 62, the first cover plate 61 and the second cover plate 62 do not protrude from the main body 1 after installation, so that the main body 1 can be placed flat, thereby facilitating welding work.

[0057] As a specific implementation of a C-type magnetic core welding positioning tool provided in the application, please refer to Figure 3 , the first accommodating groove 11 is an annular groove.

[0058] It should be understood that the C-link 2 is C-shaped, and an annular groove is provided so that the rods at both ends of the C-link 2 can slide in the annular groove, thereby reducing the sliding of the C-link 2 in a direction perpendicular to the sliding direction, making the clamping of the C-link 2 more stable.

[0059] As a specific implementation of a C-type magnetic core welding positioning tool provided in the application, please refer to Figure 1 , and also includes a base 8, with support plates 81 fixedly installed at both ends of the base 8, and both ends of the main body 1 are rotatably connected to the support plates 81 respectively.

[0060] It should be understood that by providing the base 8, the main body 1 is rotatable, which facilitates turning over the main body 1 during the welding process.

[0061] In some feasible embodiments, the support plate 81 is in the shape of a rectangular plate, a U-shaped opening is provided on the support plate 81, and cylinders are fixedly connected to both ends of the main body 1, and the cylinders are rotatably clamped in the U-shaped opening.

[0062] In some feasible embodiments, a rectangular stopper 82 is inserted into the end of the main body 1. When the main body 1 is rotated to be horizontal and perpendicular to the base 8, the side of the rectangular stopper 82 fits against the support plate 81 to support the main body 1, so that the main body 1 is fixed at this position for welding. A magnet is fixedly installed on one side of the rectangular stopper 82 that fits against the support plate 81, and a magnet is also provided at the corresponding position of the support plate 81.

[0063] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A positioning tool for C-type magnetic core welding, characterized in that: include: A main body, the main body is in a rectangular block shape, a first receiving groove and a second receiving groove are respectively provided at two ends of the main body, a placement groove is provided in the middle of the side where the second receiving groove is located, openings are provided on both sides of the placement groove, and mounting through holes are provided at both ends of the first receiving groove, and the mounting through holes penetrate the second receiving groove; C-links, two C-links are slidably mounted on both sides of the first receiving groove; Connecting protrusions, two of which are slidably mounted in the mounting through holes, the connecting protrusions are trapezoidal in shape, and the end surface of the C-link fits the side surface of the connecting protrusion; A first clamping member, wherein two first clamping members are slidably mounted at two ends of the second receiving groove, and the first clamping member is fixedly connected to the connecting protrusion in a sliding direction; A second clamping member, wherein two second clamping members are respectively fixedly mounted on the outside of the C-link, and the second clamping members are respectively located at openings set on both sides of the placement slot; A return spring, wherein a plurality of the return springs are respectively installed between the C-link and the side wall of the first receiving groove and between the first clamping member and the side wall of the second receiving groove; A first cover plate and a second cover plate, wherein the first cover plate and the second cover plate are respectively fixedly connected to the second receiving groove and the first receiving groove by bolts, and the first cover plate is provided with a shifting hole; A shifting rod, the shifting rod is slidably installed in the shifting hole, and an end of the shifting rod is connected to the first clamping member; A positioning block is fixedly installed in the middle of the placement groove.

2. A C-shaped magnetic core welding positioning tool according to claim 1, characterized in that: The first clamping member and the first cover plate are both U-shaped, and the U-shaped openings of the first clamping member and the first cover plate face the placement groove.

3. The C-shaped magnetic core welding positioning tool according to claim 1, characterized in that: The shifting hole is L-shaped, the first clamping member is provided with a rectangular through hole below the shifting hole, the shifting rod is slidably installed in the rectangular through hole, and the rectangular through hole is perpendicular to the sliding direction of the first clamping member.

4. A C-shaped magnetic core welding positioning tool according to claim 3, characterized in that: A sliding groove is provided on one side of the connecting protrusion close to the shifting rod, the end of the shifting rod is slidably installed in the sliding groove, and a retaining ring is fixedly connected to the outer side of one end of the shifting rod located in the sliding groove.

5. A C-shaped magnetic core welding positioning tool according to claim 4, characterized in that: A shifting column block is inserted and installed on one end of the shifting rod away from the first clamping member.

6. The C-shaped magnetic core welding positioning tool according to claim 1, characterized in that: A rectangular groove is arranged above the second containing groove, and the first cover plate is embedded in the rectangular groove; a rectangular groove is arranged below the second containing groove, and the second cover plate is embedded in the rectangular groove.

7. The C-shaped magnetic core welding positioning tool according to claim 1, characterized in that: The first accommodating groove is an annular groove.

8. The C-shaped magnetic core welding positioning tool according to claim 1, characterized in that: It also includes a base, with support plates fixedly installed at both ends of the base, and both ends of the main body are rotatably connected to the support plates respectively.