Two-dimensional pipe section assembling system
By designing a two-dimensional pipe section group system including group-to-base, group-to-head, second group-to-chuck and group-to-tail frame, the problem of difficulty in realizing multiple scene precision group pairs in the prior art is solved, and an efficient, accurate and safe pipe section group pair is achieved.
Patent Information
- Application Number
- CN202421508967.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The prior art is difficult to achieve multi-scenario precise group pairs of one-dimensional and two-dimensional pipe sections, and the group pairs are slow, have low accuracy and high labor intensity.
A two-dimensional pipe section group pairing system is designed, including a group-to-base, a group-to-machine head, a second group-to-chuck and a group-to-tail bracket. By setting up a first group-to-chock chuck and a second group-to-chock chuck, the workpiece is clamped in the first direction and the second direction, and clamping the flange in the first direction through the group-to-tail bracket tail chuck, multiple group-to-chock scenarios of one-dimensional and two-dimensional pipe sections are realized.
A variety of group-to-group scenarios in one-dimensional and two-dimensional pipe sections are realized, which reduces equipment costs, process costs, time costs and labor costs, and improves group-to-group efficiency, accuracy and safety.
Smart Images

Figure CN222818275U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical clamping devices, in particular to a two-dimensional pipe segment assembly system. Background Art
[0002] In the industrial pipeline industry, the demand for intelligent pipeline prefabrication is growing day by day, and workpieces of various shapes require mechanical assembly technology to adapt to more complex and precise assembly tasks. However, the existing pipe segment mechanical assembly machines are mainly limited to the horizontal surface assembly of one-dimensional pipe segments, and cannot simultaneously meet the gravity surface assembly requirements of multiple scenarios such as one-dimensional pipe segments, two-dimensional pipe segments, one-dimensional and two-dimensional pipe segments, etc.
[0003] For example, in the existing technical solutions, although some progress has been made in the assembly of one-dimensional pipe segments by using pipe prefabrication rapid assemblers and pipe prefabrication pipe segment multifunctional assemblers, there is a general problem that two-dimensional pipe segment assembly cannot be achieved.
[0004] In addition, these technologies often rely on manual operations when pairing pipe fittings and pipes, resulting in slow pairing speed, low precision, and high labor intensity.
[0005] In view of the limitations of existing technologies and the growth of market demand, it is particularly necessary to develop a new type of one-dimensional and two-dimensional pipe segment assembly machine. This new type of assembly machine should be able to effectively solve the problems existing in the existing technology, realize accurate and fast assembly of pipe segments, reduce labor intensity, and improve assembly efficiency and quality. Utility Model Content
[0006] In view of the above-mentioned defects of the prior art, the technical problem to be solved by the utility model is to provide a new type of pipe segment pairing system for mechanical pairing of one-dimensional and two-dimensional pipe segments, so as to effectively realize precise pairing of multiple scenarios including one-dimensional pipe segments and two-dimensional pipe segments, while improving the pairing efficiency, accuracy and safety.
[0007] To achieve the above object, the utility model provides a two-dimensional pipe segment assembly system, which includes:
[0008] An assembly base, wherein a first transmission mechanism is provided on the assembly base;
[0009] an assembling machine head connected to the first transmission mechanism and movably arranged on the assembling base along a first direction; the assembling machine head comprises a first assembling chuck, the first assembling chuck is provided with a first clamping mechanism, and the first clamping mechanism is configured to clamp the workpiece in the first direction;
[0010] A second pair of chucks is disposed on the pair base, the second pair of chucks is provided with a second clamping mechanism, and the second clamping mechanism is configured to clamp the workpiece in a second direction;
[0011] An assembly tailstock is movably arranged on the assembly base, and a third clamping mechanism is provided on the assembly tailstock, and the third clamping mechanism is configured to clamp the workpiece in the first direction;
[0012] The first direction is perpendicular to the second direction.
[0013] In a preferred embodiment of the present utility model, the assembly base has a working space, and the first transmission mechanism includes a first driving assembly, a first transmission rod and a first guide assembly arranged in the working space;
[0014] Among them, the first transmission rod connects the first driving component and the assembling head, and the assembling head is set on the assembling base through the first guide component; the first driving component drives the first transmission rod to drive the assembling head to move along the first direction relative to the assembling base.
[0015] In a preferred embodiment of the present utility model, the pair of bases comprises a first plate and a second plate arranged opposite to each other along the first direction, and the area between the first plate and the second plate defines the working space;
[0016] The first guide assembly includes linear guide rails respectively arranged on the first plate body and the second plate body, and the assembly head is arranged on the first guide assembly through a first sliding member.
[0017] In one embodiment, the first sliding member is a guide rail pair, the guide rail pair is provided with a groove, and the groove is adapted to the linear guide rail.
[0018] In another embodiment, the first sliding member may also be an object such as a pulley, a ball bearing, etc. that can be used to slide on a linear guide rail.
[0019] In a preferred embodiment of the present utility model, the working space has a first area close to the ground and a second area far from the ground;
[0020] The second assembly chuck is arranged in the first area, and the first guide assembly is arranged in the second area, so that the assembly head and / or the assembly tailstock can move in the first direction.
[0021] In a preferred embodiment of the present utility model, the two-dimensional pipe segment assembly system further comprises at least one supporting device, the supporting device is slidably disposed on the first guide assembly through a second sliding member, and the supporting device is disposed in the second area;
[0022] The supporting device comprises a supporting block and a supporting lifting assembly connected to the supporting block, and the supporting lifting assembly can drive the supporting block to move in the second direction relative to the pair of bases.
[0023] In one embodiment, the second sliding member is a guide rail pair, the guide rail pair is provided with a groove, and the groove is adapted to the linear guide rail.
[0024] In another embodiment, the second sliding member may also be an object such as a pulley, a ball bearing, etc. that can be used to slide on a linear guide rail.
[0025] In one embodiment, two supporting devices are included. Along the first direction, the two supporting devices are slidably arranged between the first assembling chuck and the assembling tailstock relative to the assembling base.
[0026] In a preferred embodiment of the present invention, the tailstock assembly further includes a fixed frame, the third clamping mechanism is a flange connector arranged on the fixed frame, the fixed frame is slidably arranged on the first guide assembly through a third sliding member, and the tailstock assembly is arranged in the second area.
[0027] In one of the embodiments, the third sliding member is a guide rail pair, the guide rail pair is provided with a groove, and the groove is adapted to the linear guide rail.
[0028] In another embodiment, the third sliding member may also be an object such as a pulley, a ball, etc. that can be used to slide on a linear guide rail.
[0029] In a preferred embodiment of the present utility model, the assembly head also includes a frame and a first rotating mechanism, the first assembly chuck and the first rotating mechanism are arranged on the frame, and the first rotating mechanism is connected to the first assembly chuck to drive the first assembly chuck to drive the first clamping mechanism to rotate.
[0030] In a preferred embodiment of the present invention, the assembly head also includes a chuck lifting mechanism and a chuck translation mechanism, and the chuck lifting mechanism and the chuck translation mechanism are arranged on the frame, and the chuck lifting mechanism and the chuck translation mechanism are connected to the first group of chucks to respectively realize the movement of the first group of chucks in the second direction and the third direction.
[0031] In a preferred embodiment of the present invention, the second set of chucks further comprises a second rotating mechanism, the second rotating mechanism is arranged on the set base, and the second rotating mechanism is connected to and drives the second set of chucks to rotate.
[0032] In a preferred embodiment of the present invention, the two-dimensional pipe segment assembly system also includes a control mechanism, which is electrically connected to the assembly base, the assembly head, the second assembly chuck and the assembly tail stock, and the control mechanism is configured to control any one or more of the assembly base, the assembly head, the second assembly chuck and the assembly tail stock in response to the user's operation or command.
[0033] In a preferred embodiment of the present invention, the control mechanism is also electrically connected to the support device, and the control mechanism is configured to control the support device in response to an operation or command of a user.
[0034] The device provided by the utility model has the following technical effects:
[0035] 1. By setting a first set of chucks and a second set of chucks to clamp the workpiece in the first direction and the second direction respectively, and by setting an assembly tailstock to clamp the flange in the first direction, a variety of assembly scenarios of one-dimensional and two-dimensional pipe segments can be realized, such as flange / flange-elbow assembly, double flange assembly, flange / flange-straight pipe assembly, elbow-straight pipe assembly, etc. Therefore, the two-dimensional pipe segment assembly system of the present application changes the traditional assembly machine's pipe segment assembly method in the horizontal plane to a pipe segment assembly method that is feasible in both the horizontal plane and the gravity plane by setting a first set of chucks, a second set of chucks and an assembly tailstock, thereby reducing the equipment cost, process cost, time cost and labor cost required for the entire assembly process, and meeting the pipeline industry's needs for high efficiency, multi-scenario and high-precision assembly.
[0036] 2. Place the second chuck close to the ground so that the workpiece on the gravity plane has a lower center of gravity, which helps to maintain stability during workpiece assembly and reduce safety risks caused by unstable center of gravity of the workpiece. It is particularly suitable for assembling thick and heavy pipe sections, ensuring the safety of the operation process.
[0037] 3. Each assembly structure can conveniently and quickly adjust at least one of the up and down position, front and back position, left and right position, bolt mid-span and elbow swing amount, which greatly improves the assembly efficiency of workpieces.
[0038] 4. Each pairing structure has high component processing accuracy and assembly and debugging accuracy. It adopts a rigid method to clamp and fix pipes and pipe fittings. Through precise processing and assembly, as well as rigid clamping, it ensures the accurate position of the pipe section during the pairing process and improves the pairing quality. At the same time, it can also reduce welding deformation, which helps to ensure the quality of the welded joint and the overall stability of the pipe section.
[0039] 5. By setting a linear guide as the first guide component, each assembly structure can move quickly and over a large range along the first direction on the precise linear guide, and the rotation function of the assembly chuck allows for precise bolt hole mid-span arrangement adjustment and elbow swing adjustment. Thus, the accuracy of pipe segment assembly is ensured, assembly errors are reduced, and the overall quality of pipeline prefabrication is improved.
[0040] The concept, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings to fully understand the purpose, characteristics and effects of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 It is a structural schematic diagram of a preferred embodiment of the two-dimensional pipe segment assembly system of the utility model;
[0042] Figure 2 It is a structural schematic diagram of a preferred embodiment of the first transmission mechanism in the two-dimensional pipe segment assembly system of the utility model;
[0043] Figure 3 It is a structural schematic diagram of a preferred embodiment of an assembly head in a two-dimensional pipe segment assembly system of the utility model;
[0044] Figure 4 It is a structural schematic diagram of a preferred embodiment of the support device in the two-dimensional pipe segment assembly system of the utility model;
[0045] Figure 5 It is a structural schematic diagram of a preferred embodiment of an assembly tailstock in a two-dimensional pipe segment assembly system of the utility model. DETAILED DESCRIPTION
[0046] The following describes the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.
[0047] It should be noted that the illustrations provided in the following embodiments are only used to schematically illustrate the basic concept of the present invention, and thus the illustrations only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.
[0048] Some exemplary embodiments of the present invention are described for the purpose of illustration. It should be understood that the present invention may be implemented in other ways not specifically shown in the drawings.
[0049] Figure 1 FIG. 2 shows a schematic diagram of the structure of a two-dimensional pipe segment pairing system according to an embodiment of the present application. Figure 1 As shown, the two-dimensional pipe segment assembly system provided in this embodiment includes an assembly base 1, an assembly head 2, a second assembly chuck 3 and an assembly tailstock 4. Among them, the assembly base 1 is provided with a first transmission mechanism 11 for driving a mechanism connected thereto in transmission; the assembly head 2 is provided with a first assembly chuck 20, and the first assembly chuck 20 is provided with a first clamping mechanism 21, and the first clamping mechanism 21 can clamp the workpiece in the first direction; similarly, the second assembly chuck 3 is provided with a second clamping mechanism 30, and the second clamping mechanism 30 can clamp the workpiece in the second direction; the assembly tailstock 4 is provided with a third clamping mechanism 40, and the third clamping mechanism 40 can also clamp the workpiece in the first direction.
[0050] In one embodiment, the first direction is the extension direction of the assembly base 1 on the horizontal plane, which is also the transmission direction of the first transmission mechanism 11; the second direction is the gravity direction perpendicular to the first direction.
[0051] In one embodiment, the first clamping mechanism 21 and the second clamping mechanism 30 can clamp any one or more of a straight pipe, a bent pipe, a flange or a flange, and the third clamping mechanism 40 can clamp a flange.
[0052] It can be understood that by setting the first group chuck 20, the second group chuck 3 and the group tail frame 4, various grouping scenarios of one-dimensional and two-dimensional pipe segments can be realized, such as flange / flange-elbow grouping, double flange grouping, flange / flange-straight pipe grouping, elbow-straight pipe grouping, etc.
[0053] In the present application, the assembly head 2 is connected to the first transmission mechanism 11, so that it can be movably arranged on the assembly base 1 in the first direction. The first transmission mechanism 11 includes a first driving component 12, a first transmission rod 111 and a first guide component 112. The first transmission rod 111 connects the first driving component 12 and the assembly head 2. The assembly head 2 is arranged on the assembly base 1 through the first guide component 112. The first driving component 12 drives the first transmission rod 111 to drive the assembly head 2 to move relative to the assembly base 1 along the first direction.
[0054] Figure 2 FIG. 2 shows a schematic diagram of the structure of the first transmission mechanism shown in an embodiment of the present application. Figure 2As shown, in this embodiment, the first drive assembly 12 includes a servo motor 121 and a planetary reducer 122 connected thereto, the first transmission rod 111 is a ball screw, and the first guide assembly 112 is a linear guide. The ball screw is connected to the bottom of the assembly head 2 through a screw pair, and the two sides of the assembly head 2 are respectively connected to the linear guide through the first sliding member 100. By using a servo motor in conjunction with a reducer to drive the ball screw to rotate, the assembly head 2 connected thereto can be moved on the linear guide and provide high-precision position control, which is suitable for assembly scenarios that require high dynamic response and precise control.
[0055] In other embodiments, the first driving assembly 12 may also be a gear reduction motor, a belt reduction motor or other driving mechanisms, which are selected based on the weight of the assembly head 2 and the required accuracy.
[0056] In one embodiment, the first transmission rod 111 may also be a transmission structure such as a trapezoidal screw, a gear rack, a transmission rod, a transmission chain, etc.
[0057] like Figure 2 As shown, the assembly base 1 has a working space, which includes a first area 101 and a second area 102 distributed up and down along the second direction, wherein the first area 101 is arranged close to the ground, and the second area 102 is arranged away from the ground. The first guide assembly 112 can be arranged in the second area 102, and the assembly head 2 and the assembly tailstock 4 can be movably arranged on the first guide assembly 112 in the second area 102, and at the same time, the second assembly chuck 3 is arranged in the first area 101. This arrangement can prevent the second assembly chuck 3 from interfering with the assembly head 2 and / or the assembly tailstock 4 moving along the first direction on the first guide assembly 112, and at the same time, the workpiece on the gravity plane (second direction) can have a lower center of gravity, which helps to maintain stability when assembling the workpiece, reduce the safety risks caused by the unstable center of gravity of the workpiece, and is particularly suitable for the assembly of thick and heavy pipe sections, ensuring the safety of the operation process.
[0058] Specifically, the assembly base 1 includes a first plate 13 and a second plate 14 arranged opposite to each other along the first direction, and a spacing area adapted to the size of the assembly head 2, the second chuck, and the assembly tailstock 4 is provided between the first plate 13 and the second plate 14, thereby defining the working space.
[0059] In this embodiment, linear guide rails of the first guide assembly 112 are installed on the end surfaces of the first plate body 13 and the second plate body 14 away from the ground, and the assembly head 2 is then set on the first guide assembly 112 through the first sliding member 100.
[0060] As an example but not a limitation, the first sliding member 100 can be an object that can be used to slide on a linear guide rail, such as a guide rail pair, a pulley or a ball. In one embodiment, the assembly head 2 is movably connected to the linear guide rail by a guide rail pair, and the guide rail pair is provided with a groove, and the groove is adapted to the linear guide rail.
[0061] Figure 3 FIG. 1 shows a schematic diagram of the structure of the head assembly shown in an embodiment of the present application. Figure 3 As shown, the assembly head 2 further includes a frame 22 and a first rotary mechanism 23, a chuck lifting mechanism 24 and a chuck translation mechanism 25, wherein the first assembly chuck 20 and the first rotary mechanism 23 are arranged on the frame 22, and the first rotary mechanism 23 is connected to the first assembly chuck 20 to drive the first assembly chuck 20 to drive the first clamping mechanism 21 to rotate. The chuck lifting mechanism 24 and the chuck translation mechanism 25 are arranged on the frame 22, and the chuck lifting mechanism 24 and the chuck translation mechanism 25 are connected to the first assembly chuck 20 to respectively realize the movement of the first assembly chuck 20 in the second direction and the third direction.
[0062] Specifically, the frame 22 is provided with a first mounting plate 221 and a second mounting plate 222, the first set of chucks 20 are mounted on the second mounting plate 222, the chuck lifting mechanism 24 includes a chuck lifting motor 241 and a chuck lifting guide rail 242 arranged between the first mounting plate 221 and the second mounting plate 222 along the second direction, the second mounting plate 222 is movably connected to the first mounting plate 221 in the second direction through the chuck lifting slide 240, and the chuck lifting motor 241 is detachably connected to the second mounting plate 222 through the lifting transmission rod 243 and the lifting fixed connection member 244. In this embodiment, the chuck lifting motor 241 drives the lifting transmission rod 243 to rotate, so that it drives the lifting fixed connection member 244 and the second mounting plate 222 to move along the chuck lifting guide rail 242 in the second direction, thereby completing the movement of the first set of chucks 20 in the second direction (gravity direction).
[0063] As an example but not a limitation, the chuck lifting slide 240 can be an object that can be used to slide on a linear guide rail, such as a guide rail pair, a pulley or a ball. In one embodiment, the assembly head 2 is movably connected to the linear guide rail by a guide rail pair, and the chuck lifting slide 240 is provided with a groove, which is adapted to the linear guide rail.
[0064] As an example but not a limitation, the lifting transmission rod 243 can be a screw rod, and the screw rod and the lifting fixed connecting member 244 are connected by a screw rod pair sleeved on the screw rod.
[0065] The first set of chucks 20 also includes a swivel mechanism 26, which is installed on a side of the second mounting plate 222 away from the first mounting plate 221. The chuck translation mechanism 25 includes a chuck translation drive assembly 251 and a chuck translation guide rail 252 arranged on the second mounting plate 222 along the third direction. The first set of chucks 20 is movably connected to the second mounting plate 222 in the third direction through a chuck translation slide 253, and the chuck translation drive assembly 251 is detachably connected to the first set of chucks 20 through a translation transmission rod 254 and a translation fixed connection 255. In this embodiment, the chuck translation drive assembly 251 drives the translation transmission rod 254 to move in the third direction, thereby completing the movement of the first set of chucks 20 in the third direction. The third direction is perpendicular to the first direction and the second direction.
[0066] As an example but not a limitation, the translation transmission rod 254 may be a screw rod, the chuck translation driving assembly 251 may be an operating wheel connected to the translation transmission rod 254 and disposed outside the frame 22, and the first set of chucks 20 is connected to the translation transmission rod 254 via a screw rod pair 253. By manually rotating the operating wheel, the first set of chucks 20 can be moved in the third direction along the chuck translation guide rail 252.
[0067] In some embodiments, the first group of chucks 20 can be a conventional machining chuck structure, which is a prior art and is not described in detail here. The first group of chucks 20 are driven by a chuck clamping mechanism 210. As a demonstration and not limitation, the chuck clamping mechanism 210 can include a motor reducer, a chain sprocket, a torque limiter and a chuck drive shaft, etc. First, the motor is used as a power source to increase the torque through the reducer, and the drive chain and sprocket transmit the rotational motion to the chuck drive shaft. In some embodiments, the spiral groove or gear structure on the chuck drive shaft interacts with the claws to push the claws to move inward to clamp the workpiece. It is understandable that in some embodiments, to ensure safe operation, the chuck clamping mechanism 210 is also equipped with a torque limiter, which automatically disconnects the chain from the drive shaft when the clamping force exceeds a preset value to prevent damage. When it is necessary to release the workpiece, the motor is reversed and the drive shaft is rotated in the opposite direction, and the claws move outward to release the workpiece. The entire process takes into account the precise control of the clamping force, the adaptability of the workpiece, and the safety of the operation, thereby ensuring the efficient and stable operation of the chuck clamping mechanism 210 .
[0068] In some embodiments, the slewing mechanism 26 may be a slewing bearing, and the chuck is mounted thereon. Through the cooperation of the inner and outer rings and the intervention of rolling elements, the rotational movement of the chuck on the vertical axis is realized. As a demonstration but not limitation, the inner ring is connected to the chuck or the mechanical component, and the outer ring is fixed to the base or the bracket. Rolling elements such as balls or rollers roll between the inner and outer rings to reduce friction and transfer loads. The first slewing mechanism 23 may be a motor or other power source, which drives the slewing mechanism 26 to drive the chuck to rotate through transmission methods such as gears and belts. In some other embodiments, the chuck can be accurately positioned or fixed at a specific angle by setting a positioning and locking mechanism to meet the diverse needs of pipe segment pairing.
[0069] Figure 4 FIG. 1 is a schematic diagram showing the structure of a supporting device according to an embodiment of the present application. Figure 1 and Figure 4 The two-dimensional pipe segment assembly system also includes at least one supporting device 5. In this embodiment, two supporting devices 5 are slidably arranged on the first guide assembly 112 through a second sliding member 50, and the supporting device 5 is arranged in the second area 102 between the first assembly chuck 20 and the assembly tail frame 4, which can also avoid interference with the second assembly chuck 3 during movement.
[0070] Specifically, the support device 5 includes a support block 51 and a support lifting assembly 52 connected to the support block 51, and the support lifting assembly 52 can drive the support block 51 to move in the second direction relative to the assembly base 1. In this embodiment, the second sliding member 50 is a guide rail pair, and the guide rail pair 50 is provided with a groove, and the groove is adapted to the linear guide rail.
[0071] As an example but not a limitation, the second sliding member 50 may also be an object such as a pulley or a ball that can be used to slide on a linear guide rail.
[0072] Figure 5 The schematic diagram of the structure of the tailstock assembly shown in one embodiment of the present application is shown. Figure 1 and Figure 5 The assembly tailstock 4 of this embodiment further includes a fixing frame 41, the third clamping mechanism 40 is a flange connector provided on the fixing frame, the fixing frame 41 is slidably provided on the first guide assembly 112 through a third sliding member 42, and the assembly tailstock 4 is provided in the second area 102. In this embodiment, the third sliding member 42 is a guide rail pair, the guide rail pair 42 is provided with a groove, and the groove is adapted to the linear guide rail.
[0073] As an example but not a limitation, the third sliding member 42 may also be an object such as a pulley or a ball that can be used to slide on a linear guide rail.
[0074] It is understandable that the second set of chucks 3 of the present application can adopt a structure similar to that of the first set of chucks 20, but because it is arranged in the first area 101 of the set base 1 and is used to clamp the pipe fixed in the second direction, there is no need to set the chuck lifting mechanism 24 and the chuck translation mechanism 25, and only the second clamping mechanism 30 and the second rotary mechanism are required. Similar to the relevant structure of the first set of chucks 20 in the aforementioned embodiment, the second rotary mechanism connects and drives the second clamping mechanism 30 on the second set of chucks 3 to rotate, and then in response to the user's operation or instruction, the second clamping mechanism 30 clamps or releases the workpiece.
[0075] It can be understood that the two-dimensional pipe segment assembly system of the present application also includes a control mechanism, which is electrically connected to the assembly base 1, the assembly head 2, the second assembly chuck 3, the assembly tail stock 4 and the support device 5, and the control mechanism is configured to control any one or more of the assembly base 1, the assembly head 2, the second assembly chuck 3, the assembly tail stock 4 and the support device 5 in response to the user's operation or command.
[0076] In one embodiment, a workpiece having a flange at one end and an elbow at the other end can be clamped by the first set of chucks and the second set of chucks.
[0077] In one embodiment, a workpiece having flanges at both ends can be clamped by a first pair of chucks and a first pair of tailstocks.
[0078] In one embodiment, a first set of chucks and support devices can be used to clamp a workpiece having a flange at one end and a straight tube at the other end, wherein the number and / or position of the support devices are set according to the length / weight of the straight tube of the workpiece.
[0079] In one embodiment, a workpiece having a straight tube at one end and a bent tube at the other end can be clamped by the first set of chucks and the second set of chucks.
[0080] In one embodiment, a workpiece having a flange at one end and a elbow flange at the other end can be clamped by the first set of chucks and the second set of chucks.
[0081] In one embodiment, a workpiece having a flange elbow at one end and a straight pipe flange at the other end can be clamped by the first set of chucks and the second set of chucks.
[0082] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A two-dimensional pipe segment pairing system, characterized in that: include: An assembly base, wherein a first transmission mechanism is provided on the assembly base; an assembling machine head connected to the first transmission mechanism and movably arranged on the assembling base along a first direction; the assembling machine head comprises a first assembling chuck, the first assembling chuck is provided with a first clamping mechanism, and the first clamping mechanism is configured to clamp the workpiece in the first direction; A second pair of chucks is disposed on the pair base, the second pair of chucks is provided with a second clamping mechanism, and the second clamping mechanism is configured to clamp the workpiece in a second direction; An assembly tailstock is movably arranged on the assembly base, and a third clamping mechanism is provided on the assembly tailstock, and the third clamping mechanism is configured to clamp the workpiece in the first direction; The first direction is perpendicular to the second direction.
2. The two-dimensional pipe segment assembly system according to claim 1, characterized in that: The assembly base has a working space, and the first transmission mechanism includes a first driving assembly, a first transmission rod and a first guide assembly arranged in the working space; Among them, the first transmission rod connects the first driving component and the assembling head, and the assembling head is set on the assembling base through the first guide component; the first driving component drives the first transmission rod to drive the assembling head to move along the first direction relative to the assembling base.
3. The two-dimensional pipe segment assembly system according to claim 2, characterized in that: The assembly base comprises a first plate body and a second plate body which are arranged opposite to each other along the first direction, and the area between the first plate body and the second plate body defines the working space; The first guide assembly includes linear guide rails respectively arranged on the first plate body and the second plate body, and the assembly head is arranged on the first guide assembly through a first sliding member.
4. The two-dimensional pipe segment assembly system according to claim 2 or 3, characterized in that: The working space has a first area close to the ground and a second area far from the ground; The second assembly chuck is arranged in the first area, and the first guide assembly is arranged in the second area, so that the assembly head and / or the assembly tailstock can move in the first direction.
5. The two-dimensional pipe segment assembly system according to claim 4, characterized in that: The two-dimensional pipe segment assembly system further comprises at least one supporting device, wherein the supporting device is slidably disposed on the first guide assembly via a second sliding member, and the supporting device is disposed in the second area; The supporting device comprises a supporting block and a supporting lifting assembly connected to the supporting block, and the supporting lifting assembly can drive the supporting block to move in the second direction relative to the pair of bases.
6. The two-dimensional pipe segment assembly system according to claim 4, characterized in that: The assembly tailstock further comprises a fixed frame, the third clamping mechanism is a flange connector arranged on the fixed frame, the fixed frame is slidably arranged on the first guide assembly via a third sliding member, and the assembly tailstock is arranged in the second area.
7. The two-dimensional pipe segment assembly system according to claim 1, characterized in that: The assembly head also includes a frame and a first rotating mechanism. The first assembly chuck and the first rotating mechanism are arranged on the frame. The first rotating mechanism is connected to the first assembly chuck to drive the first assembly chuck to drive the first clamping mechanism to rotate.
8. The two-dimensional pipe segment assembly system according to claim 7, characterized in that: The assembly head also includes a chuck lifting mechanism and a chuck translation mechanism, which are arranged on the frame, and the chuck lifting mechanism and the chuck translation mechanism are connected to the first group of chucks to respectively realize the movement of the first group of chucks in the second direction and the third direction.
9. The two-dimensional pipe segment assembly system according to claim 1, characterized in that: The second set of chucks further comprises a second rotating mechanism, which is disposed on the set base and is connected to and drives the second set of chucks to rotate.
10. The two-dimensional pipe segment assembly system according to claim 1, characterized in that: The two-dimensional pipe segment assembly system also includes a control mechanism, which is electrically connected to the assembly base, the assembly head, the second assembly chuck and the assembly tail stock, and the control mechanism is configured to control any one or more of the assembly base, the assembly head, the second assembly chuck and the assembly tail stock in response to a user's operation or command.