Collecting pipe assembling mechanism

By designing a current collecting pipe assembly mechanism that can move in horizontal and vertical directions, the problem of flat pipe jamming due to angle deviation during assembly is solved, and the tight coordination between the flat pipe and the current collecting pipe notch is achieved, which improves the stability and safety of assembly.

CN222818312UActive Publication Date: 2025-05-02HANGZHOU ZHONGJIU AUTOMATIC CONTROL SYST CO LTD
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Patent Information

Application Number
CN202420744287.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-05-02
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing current collector pipe assembly fixtures are prone to cause the flat pipe to be stuck due to angle deviation when assembling flat pipes, making it difficult to fit closely with the slots.

Method used

A current collector pipe assembly mechanism is designed, and the first piece moves in horizontal and vertical directions, so that the current collector pipe has a tendency to rotate and push when assembling the flat pipe and fins, avoiding the stuck problem caused by angle deviation.

Benefits of technology

This assembly mechanism can effectively avoid the problem of the flat tube being stuck due to angle deviation, ensure the close cooperation between the flat tube and the current collecting tube notch, and improve the stability and safety of assembly.

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    Figure CN222818312U_ABST
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Abstract

The utility model innovatively provides a header pipe assembling mechanism which comprises a first part, a first groove used for horizontally placing a header pipe is formed in the first part, the length direction of the header pipe is defined as the first direction, and the opening orientation of the first groove is the same as the notch orientation of the header pipe. The first piece can move in a second direction and a third direction respectively, and the second direction and the third direction are both perpendicular to the first direction; the utility model has the advantage that the problem that the flat tube is clamped and is difficult to be tightly matched with the notch due to the fact that a certain corner of the flat tube firstly abuts against the notch due to position angle deviation can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of header assembly, and more specifically to a header assembly mechanism. Background Art

[0002] As a type of heat exchanger, air conditioning is an exchange device that transfers part of the heat of hot fluid to cold fluid so that the fluid temperature reaches the heat index specified by the process flow. It is also called a heat exchanger. The heat exchanger includes a header, flat tubes and fins. The header has several slots for installing flat tubes, and the fins are located between the two flat tubes.

[0003] According to the assembly fixture of the manifold disclosed in the current patent number (CN108480946A), the jaw module aligns the notch of the manifold with the fin, and then the cylinder module pushes the manifold so that the flat tube is completely pushed into the manifold. However, since the notch of the manifold is on the circumferential surface of the manifold, the straight-pushing method of the flat tube easily causes a corner of the flat tube to abut against the notch first due to position angle deviation, so that the flat tube is stuck and difficult to fit tightly with the notch. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a collecting pipe assembly mechanism to overcome the above-mentioned defects in the prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A collecting pipe assembly mechanism includes a first piece, on which a first groove is provided for horizontally placing the collecting pipe, the length direction of the collecting pipe is defined as a first direction, the opening direction of the first groove is the same as the notch direction of the collecting pipe, the first piece can move in a second direction and a third direction respectively, and the second direction and the third direction are both perpendicular to the first direction.

[0007] Furthermore, the first member is provided with a plurality of second grooves connected with the first grooves at one end facing the flat tube, and the second grooves are arranged side by side in the first direction, and the first portion is formed between two adjacent second grooves.

[0008] Furthermore, it also includes a second piece, which can move in a third direction so that the second piece passes through the second groove and enters the first groove.

[0009] Furthermore, a third piece is fixedly provided on the second piece, and when the second piece enters the second groove, the third piece is tightly attached to the first part.

[0010] Furthermore, it includes a fourth piece, which is located on the side of the first piece away from the second piece, the first groove has an opening at one end facing the fourth piece, and the fourth piece can move in a third direction so that the fourth piece presses the collecting pipe in the first groove.

[0011] Furthermore, the fourth piece is at least two groups.

[0012] Furthermore, the contact end of the fourth member with the collector has a third groove matched with the outer peripheral surface of the collector.

[0013] Furthermore, the third groove is a U-shaped groove.

[0014] Furthermore, a second portion for limiting the collecting pipe is provided at the notch of the first notch.

[0015] The beneficial effect of the utility model is that by moving the first piece in the second direction and the third direction, the collecting pipe can have a rotation tendency and a pushing tendency relative to the flat tube when assembling the flat tube and the fin. Compared with the existing direct-push assembly, the assembly method corresponding to the assembly structure of the utility model can avoid the problem that a certain corner of the flat tube abuts against the groove due to position angle deviation, so that the flat tube is stuck and difficult to fit tightly with the groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the overall structure diagram of the utility model;

[0017] Figure 2 It is a demonstration diagram of Example 1;

[0018] Figure 3 This is a demonstration diagram of Example 2.

[0019] Figure numerals: 1, first piece; 2, collecting pipe; 3, first groove; 4, second groove; 5, first part; 6, second piece; 7, third piece; 8, fourth piece; 9, third groove; 10, second part; 11, flat tube. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0023] The following is a further description of the embodiments of the present invention in conjunction with the accompanying drawings:

[0024] Since the notch of the manifold 2 is on the circumferential surface of the manifold 2, the conventional straight-pushing method of the flat tube 11 easily causes a corner of the flat tube 11 to abut against the notch first due to position angle deviation, so that the flat tube 11 is stuck and it is difficult to fit closely with the notch. Therefore, the utility model designs such a manifold 2 assembly mechanism, such as Figure 1 As shown, it includes a first piece 1, on which is provided a first groove 3 for horizontally placing the collecting tube 2, the length direction of the collecting tube 2 is defined as the first direction, the opening direction of the first groove 3 is the same as the direction of the notch of the collecting tube 2, the first piece 1 can move in the second direction and the third direction respectively, the second direction and the third direction are both perpendicular to the first direction, the second direction is defined as the horizontal direction, and the third direction is defined as the vertical direction, then when the flat tube 11 is partially inserted into the notch of the collecting tube 2, the first piece 1 moves horizontally in the second direction and vertically in the third direction at the same time, so that when the collecting tube 2 is assembled with the flat tube 11 and the fin, the collecting tube 2 has a tendency to rotate and push relative to the flat tube 11, compared with the existing direct push assembly, the assembly method corresponding to the assembly structure of the utility model can avoid the problem that a certain corner of the flat tube 11 first abuts against the notch due to the position angle deviation, so that the flat tube 11 is stuck and difficult to fit tightly with the notch.

[0025] Among them, the component that drives the first piece 1 to move in the second direction is a cylinder, or it can be a servo motor, etc., and the component that drives the first piece 1 to move in the third direction is a cylinder, or it can be a servo motor, etc., and the corresponding matching sliding rails. The utility model requires two sets of manifold 2 assembly mechanisms for the assembly of a complete condenser core. The two sets of manifold 2 assembly mechanisms are relatively arranged, and the assembly of the flat tube 11 and the manifold 2 is completed by synchronous action.

[0026] Embodiment 1:

[0027] like Figure 2 As shown, the first groove 3 is open on one side, the opening of the first groove 3 and the notch of the manifold 2 are in the same direction, the manifold 2 is inserted into the first groove 3 from the side of the first piece 1, the notch of the first groove 3 is provided with a second portion 10 for limiting the manifold 2, the notch of the first groove 3 is provided with a second portion 10 for limiting the manifold 2 from falling out of the opening of the first groove 3, the second portion 10 can be a slope or an arc-shaped slope, the first groove 3 and the manifold 2 are rotationally matched, the manifold 2 can rotate in the first groove 3, and when the manifold 2 is inserted into the first groove 3, the notch of the manifold 2 is inclined That is, the notch of the manifold 2 is not completely aligned with the opening of the first slot 3 at this time. When the head end of the flat tube 11 is horizontally inserted into the first slot 3 to the notch of the manifold 2, at this time, the first piece 1 realizes both horizontal and vertical movement under the drive of the two groups of power parts. Since the flat tube 11 has partially extended into the notch of the manifold 2 at this time, and the manifold 2 can rotate in the first slot 3, the movement of the first piece 1 can make the manifold 2 have a tendency to rotate and push, so that the flat tube 11 can completely and smoothly enter the notch when the manifold 2 rotates and pushes.

[0028] like Figure 1 As shown, the first member 1 is provided with a plurality of second grooves 4 connected with the first groove 3 at one end facing the flat tube 11, and the second grooves 4 are arranged side by side in the first direction, and a first portion 5 is formed between two adjacent second grooves 4, that is, the second groove 4 is a vertically arranged groove, and also includes a second member 6, and the second member 6 can move in a third direction (vertical direction) so that the second member 6 passes through the second groove 4 and enters the first groove 3, and the power unit driving the second member 6 to move in the third direction is a cylinder or a servo motor, etc., because the manifold 2 is prone to deviation when placed in the first groove 3, a corresponding sensor is provided, and the sensor can determine whether the notch of the manifold 2 is facing the correct direction, and in order to ensure the accuracy of the assembly of the flat tube 11, the third member 7 is driven by the power unit to move upward and extend into the second groove 4, and continue to extend upward until it is inserted into the notch of the manifold 2. At this time, the output positioning is accurate, that is, the placement position of the manifold 2 is accurate, and the subsequent assembly of the flat tube 11 can be carried out.

[0029] When the second slot 4 is set, the flat tube 11 and the fin are moved to the bottom of the second slot 4, the flat tube 11 is aligned with the second slot 4, the fin is aligned with the second part 10, and the flat tube 11 and the fin are moved upward, and the flat tube 11 enters the second slot 4 upward until it is partially inserted into the slot of the collecting tube 2, and the fin is against the second part 10. Since the collecting tube 2 is placed with the slot inclined, compared with the method of directly inserting the head end of the flat tube 11 into the slot, the insertion method of the utility model is more stable and safer.

[0030] The third piece 7 is fixed on the second piece 6. The third piece 7 and the second piece 6 can be arranged integrally. The second piece 6 and the third piece 7 can be two positioning plates. The two positioning plates are arranged in an "L" shape. When the second piece 6 enters the second groove 4, the third piece 7 is tightly attached to the first part 5. The purpose is also to ensure accurate positioning.

[0031] Embodiment 2:

[0032] like Figure 3 As shown, the first groove 3 is open on the upper side and one side, and the opening degree is relatively large. At this time, it is only necessary to place the collecting pipe 2 horizontally from above the first piece 1 into the first groove 3. A fourth piece 8 is arranged above the first piece 1. The fourth piece 8 is a pressure head. The fourth piece 8 can move in the third direction so that the fourth piece 8 presses the collecting pipe 2 in the first groove 3. In order to improve the stability of pressing, the fourth piece 8 is at least two groups, pressing the two ends of the collecting pipe 2 respectively. The power source driving the fourth piece 8 to move can also be a cylinder or a servo motor. Since the collecting pipe 2 is placed horizontally, in order to facilitate the stability of pressing of the fourth piece 8, the contact end of the fourth piece 8 and the collecting pipe 2 has a third groove 9 that cooperates with the outer peripheral surface of the collecting pipe 2. Preferably, the third groove 9 is a U-shaped groove.

[0033] The assembly principle is as follows: when the head section of the flat tube 11 enters the notch of the collecting pipe 2, the head end of the flat tube 11 rests against the top of the notch. At this time, the first piece 1 moves downward under the action of the power unit, and the collecting pipe 2 is separated from the first groove 3 under the action of the flat tube 11, and the bottom of the collecting pipe 2 is suspended. At this time, the fourth piece 8 above presses the collecting pipe 2 downward, and the collecting pipe 2 will rotate, that is, the fourth piece 8 presses the collecting pipe 2 straight, and the flat tube 11 can completely enter the notch of the collecting pipe 2.

[0034] like Figure 1As shown, the first member 1 is provided with a plurality of second grooves 4 connected with the first groove 3 at one end facing the flat tube 11, and the second grooves 4 are arranged side by side in the first direction, and a first portion 5 is formed between two adjacent second grooves 4, that is, the second groove 4 is a vertically arranged groove, and also includes a second member 6, and the second member 6 can move in a third direction (vertical direction) so that the second member 6 passes through the second groove 4 and enters the first groove 3, and the power unit driving the second member 6 to move in the third direction is a cylinder or a servo motor, etc., because the manifold 2 is prone to deviation when placed in the first groove 3, a corresponding sensor is provided, and the sensor can determine whether the notch of the manifold 2 is facing the correct direction, and in order to ensure the accuracy of the assembly of the flat tube 11, the third member 7 is driven by the power unit to move upward and extend into the second groove 4, and continue to extend upward until it is inserted into the notch of the manifold 2. At this time, the output positioning is accurate, that is, the placement position of the manifold 2 is accurate, and the subsequent assembly of the flat tube 11 can be carried out.

[0035] When the second slot 4 is set, the flat tube 11 and the fin are moved to the bottom of the second slot 4, the flat tube 11 is aligned with the second slot 4, the fin is aligned with the second part 10, and the flat tube 11 and the fin are moved upward, and the flat tube 11 enters the second slot 4 upward until it is partially inserted into the slot of the collecting tube 2, and the fin is against the second part 10. Since the collecting tube 2 is placed with the slot inclined, compared with the method of directly inserting the head end of the flat tube 11 into the slot, the insertion method of the utility model is more stable and safer.

[0036] The third piece 7 is fixed on the second piece 6. The third piece 7 and the second piece 6 can be arranged integrally. The second piece 6 and the third piece 7 can be two positioning plates. The two positioning plates are arranged in an "L" shape. When the second piece 6 enters the second groove 4, the third piece 7 is tightly attached to the first part 5. The purpose is also to ensure accurate positioning.

[0037] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above embodiments. All technical solutions under the idea of ​​the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.

Claims

1. A header assembly mechanism, characterized in that: The invention comprises a first member (1), wherein the first member (1) is provided with a first groove (3) for horizontally placing a collecting pipe (2), wherein the length direction of the collecting pipe (2) is defined as a first direction, the opening direction of the first groove (3) is the same as the notch direction of the collecting pipe (2), and the first member (1) can move in a second direction and a third direction respectively, wherein the second direction and the third direction are both perpendicular to the first direction.

2. A header assembly mechanism according to claim 1, characterized in that: The first member (1) is provided with a plurality of second grooves (4) connected to the first grooves (3) at one end facing the flat tube (11), and the second grooves (4) are arranged side by side in a first direction, and a first portion (5) is formed between two adjacent second grooves (4).

3. A header assembly mechanism according to claim 2, characterized in that: It also comprises a second piece (6), wherein the second piece (6) is movable in a third direction so that the second piece (6) passes through the second groove (4) and enters the first groove (3).

4. A header assembly mechanism according to claim 3, characterized in that: A third piece (7) is fixedly arranged on the second piece (6); when the second piece (6) enters the second groove (4), the third piece (7) is tightly attached to the first part (5).

5. The header assembly mechanism according to claim 3, characterized in that: The invention also comprises a fourth piece (8), the fourth piece (8) being located on a side of the first piece (1) facing away from the second piece (6), the first groove (3) having an opening at one end facing the fourth piece (8), and the fourth piece (8) being able to move in a third direction so that the fourth piece (8) can press the collecting pipe (2) in the first groove (3).

6. A header assembly mechanism according to claim 5, characterized in that: The fourth piece (8) is at least two groups.

7. A header assembly mechanism according to claim 5, characterized in that: The contact end of the fourth piece (8) and the collecting pipe (2) has a third groove (9) that matches the outer peripheral surface of the collecting pipe (2).

8. A header assembly mechanism according to claim 7, characterized in that: The third groove (9) is a U-shaped groove.

9. A header assembly mechanism according to claim 5 or 7, characterized in that: A second portion (10) for limiting the header (2) is provided at the notch of the first notch (3).

Citation Information

Patent Citations

  • Assembly fixture for air conditioner condenser core collecting pipe

    CN108480946A