Chip groove for metal accessory machining
By designing a chip discharge tank for processing metal accessories with separate structures of liquid collector and chip collector, combining the tilt discharge mechanism driven by the electric push rod and the flow rate adjustment component of the mobile tube elastic sheet, as well as the cable assembly, the problems of difficult separation of chips and coolant, unstable cooling fluid flow rate control and improper cable fixation in the existing chip discharge tank are solved, and efficient cooling fluid utilization, stable processing quality and safe cable fixation are achieved.
Patent Information
- Application Number
- CN202420788943.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The chips and coolant in the existing chip exhaust tanks are difficult to separate, resulting in low recycle rate of coolant, increasing manufacturing costs and environmental pollution risks. At the same time, the coolant flow rate is unstable, affecting the processing quality, and improper fixation of the power supply cables poses safety risks.
A chip discharge tank for processing metal accessories is designed, adopting a separate structure of the liquid collecting tank and the chip collecting tank, and combining with an inclined unloading mechanism driven by an electric push rod to achieve separation and collection of coolant and waste chips. At the same time, the flow rate adjustment component of the moving tube and elastic sheet is adopted to achieve flexible control of the cooling liquid flow rate, and ensure the stable fixation of the cable through the cable assembly.
It realizes effective separation and collection of coolant and waste chips, improves the utilization rate of coolant and chip removal cleanliness, and reduces production costs and environmental load. At the same time, the flow rate adjustment component ensures precise control of the coolant supply, improves processing quality and equipment stability, and the cable assembly ensures safe fixation of the cable, avoiding equipment failures and safety hazards.
Smart Images

Figure CN222818462U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip removal grooves, and more specifically, to a chip removal groove for metal fittings processing. Background Art
[0002] In the existing technology, the mixed discharge of chips and coolant makes the subsequent processing and recycling work extremely difficult. The chips and coolant are mixed together and it is difficult to achieve effective separation, resulting in a greatly reduced recycling rate of the coolant, which not only increases the manufacturing cost, but also causes resource waste and environmental pollution. If a large amount of chips mixed in the coolant cannot be completely removed and re-enter the circulation system, it will cause blockage and damage to the pipes and pumps, greatly increasing the equipment maintenance cost and failure rate.
[0003] Furthermore, as a key factor affecting machining quality and efficiency, precise control of the flow rate and pressure of coolant is crucial. The ideal cooling effect requires that the coolant be continuously sprayed to the cutting area of the tool and workpiece at an appropriate flow rate and pressure. However, existing chip removal devices are often unable to control the flow rate of the coolant, and the coolant often has problems such as unstable flow rate and fluctuating pressure.
[0004] More importantly, the chip chute must be moved and adjusted during use, which requires its power supply cable to be reliably fixed and adjusted in real time. However, most of the existing chip chute lacks reasonable cable fixing and protection design, and the power supply cables are often exposed, entangled, and hanging, which not only affects the normal operation of the equipment, but also poses serious safety hazards. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the problems existing in the prior art, the utility model provides a chip removal groove for metal fittings processing to solve the technical problem that waste chips and coolant cannot be separated in the prior chip removal groove mentioned in the background technology.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chip removal trough for metal accessories processing, comprising a liquid collecting box, a filter assembly is arranged on the top of the liquid collecting box, the filter assembly comprises an electric push rod, a chip collecting box, a rotating shaft, a rotating plate, a hinged seat, a mounting plate and a drain pipe, the electric push rod is rotatably connected to the top of the liquid collecting box, the chip collecting box is hinged to the output end of the electric push rod, the rotating shaft is mounted on the chip collecting box, the rotating plate is connected to the rotating shaft, the hinged seat is mounted on the bottom of the chip collecting box, the mounting plate is fixedly mounted on both ends of the top of the liquid collecting box, the drain pipe is mounted on one side of the liquid collecting box, a flow rate regulating assembly is installed on the drain pipe, the flow rate regulating assembly comprises a fixed tube, a movable tube and an elastic sheet, the fixed tube is connected to the drain pipe, the movable tube is slidably mounted on the inner side of the fixed tube, the elastic sheet is evenly mounted on the inner wall of the fixed tube, and one end of the movable tube is in contact with the elastic sheet.
[0009] The utility model is further configured such that a mounting shaft is rotatably connected between the mounting plates, the mounting shaft is connected to the hinge seat, and a liquid leakage plate is installed at the bottom of the chip collecting box, so that the separation of coolant and waste chips can be completed through the coordinated use of various components.
[0010] The utility model is further configured that a pulling rod is provided in a sliding connection between the fixed tube and the movable tube, and the rebound process of the movable tube can be completed by using the pulling rod.
[0011] The utility model is further configured such that a telescopic spring is sleeved on the outer side of the pulling rod, and a pulling handle is installed at one end of the pulling rod close to the fixed pipe, so that the pulling process of the pulling rod can be completed through the coordinated use of various components.
[0012] The utility model is further configured that a stop block is installed at one end of the pulling rod close to the moving tube, and a collecting box is provided at one side of the drain pipe, so that the collection process of the coolant is completed through the coordinated use of various components.
[0013] The utility model is further configured such that a wire clamping assembly is provided on the collection box, and the wire clamping assembly includes a fixing plate, an outlet pipe and an inlet pipe, the fixing plate is fixedly mounted on the collection box, the outlet pipe is fixedly mounted on the fixing plate, and the inlet pipe is threadedly connected to one end of the outlet pipe, and the cable clamping process is completed through the coordinated use of various components.
[0014] The utility model is further configured that a mounting block is installed at one end of the outlet pipe, and a tensioning spring is connected to the mounting block, so that the expansion and contraction process of the tensioning spring is completed through the coordinated use of various components.
[0015] The utility model is further configured such that a sliding groove is provided on the inner side of the outlet pipe, a pressing block is slidably connected to the sliding groove, the pressing block is fixedly connected to the tensioning spring, the pressing block abuts against the inlet pipe, and the rebound process of the tensioning spring is completed through the coordinated use of various components.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a chip removal groove for metal parts processing, which has the following beneficial effects:
[0018] 1. In terms of chip and coolant separation, this chip trough adopts a unique filter component design. The separate structure of the chip box and the liquid box realizes solid-liquid diversion, and waste chips and coolant can be collected, stored and processed separately, which not only avoids chips from contaminating the coolant, but also facilitates the recycling of coolant, greatly improves the coolant utilization rate and chip removal cleanliness, reduces production costs and environmental loads, and at the same time, the leakage plate set at the bottom of the chip box further enhances the solid-liquid separation effect, ensures the thorough drying of chips and the full recovery of coolant, and the electric push rod driven chip box tilting unloading mechanism turns manual chip cleaning operations into automatic operations, which not only improves chip removal efficiency, but also improves the working environment, reflecting the environmentally friendly and humanized design concept. In addition, the chip box and the liquid box adopt a flexible connection of an articulated seat and an installation shaft, which is flexible and convenient for daily maintenance and overhaul.
[0019] 2. In terms of coolant flow rate control, this chip flute is designed with a sophisticated flow rate adjustment component. Traditional coolant supply is mostly controlled by a single switch valve, which makes it difficult to achieve precise control of the liquid supply. This embodiment adopts an innovative structure combining a moving tube and an elastic sheet, which gives the chip flute continuous stepless speed regulation capability. When the handle is pulled to drive the moving tube to slide, the elastic sheet is squeezed and deformed, and the cross-sectional area of the coolant flow channel changes accordingly, achieving flexible and controllable flow rate. In particular, the uniform distribution design of multiple elastic sheets further broadens the flow rate adjustment range, and can achieve optimal matching of coolant speed according to processing requirements to meet the precise liquid supply requirements of different materials and different processes. At the same time, the elastic sheet material is preferably made of flexible and corrosion-resistant materials such as silicone, which can maintain good mechanical properties and sealing properties even in a coolant environment for a long time. The matching design of the pulling rod and the telescopic spring further simplifies the manual adjustment operation, and the flow rate control can be easily achieved even in a small space. The entire speed regulation structure is maintenance-free and corrosion-resistant, which can significantly improve the working stability and service life of the cooling system.
[0020] 3. In terms of cable fixation and protection, this chip trough has developed a safe and reliable wire clamping component. Compared with the common simple binding or winding, this component adopts a threaded clamping structure and cooperates with an elastic pressure block to firmly clamp the cable in the inlet and outlet pipes, which not only ensures reliable contact, but also avoids rigid extrusion and damage to the cable. At the same time, the coaxial rotation design of the outlet pipe and the inlet pipe makes the cable plugging and maintenance more convenient and efficient, eliminating the tedious screw loading and unloading. The pre-tightening design of the tensioning spring further enhances the reliability of the wire clamping, and can still ensure the stability of the cable under conditions such as equipment vibration and movement, and can effectively buffer the pulling impact to avoid damage to the cable due to hard pulling. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a chip removal groove for metal fittings processing in the utility model;
[0022] Figure 2 It is a side view structural schematic diagram of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the flow rate regulating component in the utility model;
[0024] Figure 4 It is a cross-sectional structural schematic diagram of the flow rate regulating component in the utility model;
[0025] Figure 5 This is a schematic diagram of the structure of the wire clamping assembly in the utility model;
[0026] Figure 6 It is a schematic cross-sectional structural diagram of the wire clamping assembly in the utility model.
[0027] In the figure: 1. Liquid collecting box; 2. Electric push rod; 3. Chip collecting box; 4. Rotating shaft; 5. Rotating plate; 6. Articulated seat; 7. Mounting plate; 8. Drain pipe; 9. Fixed pipe; 10. Moving pipe; 11. Elastic sheet; 12. Mounting shaft; 13. Leakage plate; 14. Pull rod; 15. Telescopic spring; 16. Pull handle; 17. Moving block; 18. Collecting box; 19. Fixed plate; 20. Outlet pipe; 21. Inlet pipe; 22. Mounting block; 23. Tensioning spring; 24. Sliding groove; 25. Pressing block. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0031] See also Figure 1-5 A chip removal trough for metal accessories processing comprises a liquid collecting box 1, a filter assembly is arranged on the top of the liquid collecting box 1, the filter assembly comprises an electric push rod 2, a chip collecting box 3, a rotating shaft 4, a rotating plate 5, a hinge seat 6, a mounting plate 7 and a drainage pipe 8, the electric push rod 2 is rotatably connected to the top of the liquid collecting box 1, the chip collecting box 3 is hinged to the output end of the electric push rod 2, the rotating shaft 4 is mounted on the chip collecting box 3, the rotating plate 5 is connected to the rotating shaft 4, the hinge seat 6 is mounted on the bottom of the chip collecting box 3, the mounting plate 7 is fixedly mounted on both ends of the top of the liquid collecting box 1, the drainage pipe 8 is mounted on one side of the liquid collecting box 1, and a flow rate regulating assembly is installed on the drainage pipe 8, the flow rate regulating assembly comprises a fixed pipe 9, a movable pipe 10 and an elastic sheet 11, the fixed pipe 9 is connected to the drainage pipe 8, the movable pipe 10 is slidably mounted on the inner side of the fixed pipe 9, the elastic sheet 11 is evenly mounted on the inner wall of the fixed pipe 9, and one end of the movable pipe 10 is in contact with the elastic sheet 11.
[0032] A mounting shaft 12 is rotatably connected between the mounting plates 7 , the mounting shaft 12 is connected to the hinge seat 6 , and a liquid leakage plate 13 is installed at the bottom of the chip collecting box 3 .
[0033] A pulling rod 14 is provided between the fixed tube 9 and the movable tube 10 in a sliding connection.
[0034] A telescopic spring 15 is sleeved on the outer side of the pulling rod 14 , and a pulling handle 16 is installed on one end of the pulling rod 14 close to the fixing pipe 9 .
[0035] An abutment block 17 is installed at one end of the pulling rod 14 close to the moving tube 10 , and a collecting box 18 is provided at one side of the discharge tube 8 .
[0036] In the present embodiment, during the use of the chip discharge groove, a large amount of waste chips and coolant are contained in the chip collecting box 3. The leakage plate 13 arranged at the bottom of the chip collecting box 3 allows all the coolant therein to flow into the liquid collecting box 1. When the waste chips in the chip collecting box 3 need to be dumped, the electric push rod 2 is manually started to drive the output end to move, thereby driving the chip collecting box 3 to perform an angle tilting process. During the tilting process, due to the effect of gravity, the rotating plate 5 is tilted under the action of the rotating shaft 4, so that a hole is leaked between the rotating plate 5 and the chip collecting box 3. At this time, a device for collecting waste chips is placed on one side of the chip collecting box 3, so that all the waste chips are collected, completing the waste chip collection process. After the coolant collected in the liquid collecting box 1 is collected to a certain extent, It needs to be cleaned in time so that it can be discharged along the drain pipe 8. When the flow rate of the coolant needs to be adjusted, the handle 16 is manually moved to drive the movement of the pull rod 14, and then drive the moving tube 10 to slide inside the fixed tube 9. At this time, the telescopic spring 15 is compressed. During the movement of the moving tube 10, the elastic sheet 11 on the inner wall of the fixed tube 9 is squeezed to open the elastic sheet 11. At this time, the flow rate is increased so that the coolant can flow out quickly. After all the coolant is discharged, the handle 16 is released, so that under the action of the telescopic spring 15 and the cooperation of the abutment block 17, the moving tube 10 is driven to move, so that the moving tube 10 is restored to its initial state, thereby releasing the restriction process on the elastic sheet 11.
[0037] See also Figure 5-6 As an implementation method of a chip removal groove for metal accessories processing of a wire clamping assembly: a wire clamping assembly is arranged on a collecting box 18, and the wire clamping assembly includes a fixed plate 19, an outlet pipe 20 and an inlet pipe 21, the fixed plate 19 is fixedly mounted on the collecting box 18, the outlet pipe 20 is fixedly mounted on the fixed plate 19, and the inlet pipe 21 is threadedly connected to one end of the outlet pipe 20.
[0038] A mounting block 22 is mounted on one end of the outlet pipe 20 , and a tension spring 23 is connected to the mounting block 22 .
[0039] A sliding groove 24 is provided inside the outlet pipe 20 , and a pressing block 25 is slidably connected to the sliding groove 24 . The pressing block 25 is fixedly connected to the tensioning spring 23 , and the pressing block 25 abuts against the inlet pipe 21 .
[0040] More specifically, when fixing the cable, the cable is manually input from one end of the inlet tube 21 and then discharged from one end of the outlet tube 20. After all the cables are output, the inlet tube 21 is manually rotated to make it perform a threaded rotation movement along the inner side of the outlet tube 20. When the inlet tube 21 moves, the pressing block 25 is driven to move inside the outlet tube 20 and slide along the sliding groove 24. When releasing the fixation of the cable, the inlet tube 21 is manually rotated in the opposite direction to make it perform a threaded movement along the inside of the outlet tube 20, so that the multiple pressing blocks 25, under the action of the mounting block 22 and the tensioning spring 23, push the clamping block to move to the initial state. At this time, the cable is taken out.
[0041] In summary, when the overall equipment is in use or running: during the use of this chip discharge groove, a large amount of waste chips and coolant are contained in the chip collection box 3, and the leakage plate 13 set at the bottom of the chip collection box 3 allows all the coolant therein to flow into the liquid collection box 1. When the waste chips in the chip collection box 3 need to be dumped, the electric push rod 2 is manually started to drive the output end to move, thereby driving the chip collection box 3 to perform an angle tilting process. During its tilting process, due to the action of gravity, the rotating plate 5 is tilted under the action of the rotating shaft 4, so that a hole leaks out between the rotating plate 5 and the chip collection box 3. At this time, the device for collecting waste chips is placed on one side of the chip collection box 3, so that all the waste chips are collected, completing the waste chip collection process, and the coolant collected in the liquid collection box 1 is collected to a certain extent. After the degree, it is necessary to clean it in time and discharge it along the drain pipe 8. When the flow rate of the coolant needs to be adjusted, the pull handle 16 is manually moved to drive the movement of the pull rod 14, and then drive the moving tube 10 to slide inside the fixed tube 9. At this time, the telescopic spring 15 is compressed. During the movement of the moving tube 10, the elastic sheet 11 on the inner wall of the fixed tube 9 is squeezed to open the elastic sheet 11. At this time, the flow rate is increased so that the coolant can flow out quickly. After all the coolant is discharged, the pull handle 16 is released, so that under the action of the telescopic spring 15 and the cooperation of the abutment block 17, the moving tube 10 is driven to move, so that the moving tube 10 is restored to its initial state, thereby releasing the restriction process on the elastic sheet 11.
[0042] When fixing the cable, the cable is manually input from one end of the inlet tube 21, and then discharged from one end of the outlet tube 20. After all the cables are output, the inlet tube 21 is manually rotated to make it perform a threaded rotation movement along the inner side of the outlet tube 20. When the inlet tube 21 moves, the pressing block 25 is driven to move inside the outlet tube 20, and slides along the sliding groove 24. When releasing the fixation of the cable, the inlet tube 21 is manually rotated in the opposite direction to make it perform a threaded movement along the inside of the outlet tube 20, so that the multiple pressing blocks 25, under the action of the mounting block 22 and the tensioning spring 23, push the clamping block to move to the initial state, and then the cable is taken out.
[0043] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A chip removal groove for metal parts processing, comprising a liquid collecting box (1), characterized in that: A filter assembly is arranged on the top of the liquid collecting box (1), and the filter assembly comprises an electric push rod (2), a chip collecting box (3), a rotating shaft (4), a rotating plate (5), an articulated seat (6), a mounting plate (7) and a liquid discharge pipe (8). The electric push rod (2) is rotatably connected to the top of the liquid collecting box (1), the chip collecting box (3) is hinged to the output end of the electric push rod (2), the rotating shaft (4) is mounted on the chip collecting box (3), the rotating plate (5) is connected to the rotating shaft (4), the articulated seat (6) is mounted on the bottom of the chip collecting box (3), and the mounting plate (7) is hinged to the output end of the electric push rod (2). The mounting plate (7) is fixedly mounted on both ends of the top of the liquid collecting box (1); the drainage pipe (8) is mounted on one side of the liquid collecting box (1); a flow rate regulating component is mounted on the drainage pipe (8); the flow rate regulating component comprises a fixed pipe (9), a movable pipe (10) and an elastic sheet (11); the fixed pipe (9) is connected to the drainage pipe (8); the movable pipe (10) is slidably mounted on the inner side of the fixed pipe (9); the elastic sheet (11) is evenly mounted on the inner wall of the fixed pipe (9); and one end of the movable pipe (10) is in contact with the elastic sheet (11).
2. The chip removal groove for metal parts processing according to claim 1 is characterized in that: The mounting plates (7) are rotatably connected with a mounting shaft (12), the mounting shaft (12) is connected to the hinge seat (6), and a liquid leakage plate (13) is installed at the bottom of the chip collecting box (3).
3. The chip removal groove for metal parts processing according to claim 2 is characterized in that: A pulling rod (14) is provided between the fixed tube (9) and the movable tube (10) in a sliding connection.
4. The chip removal groove for metal parts processing according to claim 3 is characterized in that: A telescopic spring (15) is sleeved on the outside of the pulling rod (14), and a pulling handle (16) is installed on one end of the pulling rod (14) close to the fixing tube (9).
5. The chip removal groove for metal parts processing according to claim 4 is characterized in that: An abutment block (17) is installed at one end of the pulling rod (14) close to the moving tube (10), and a collecting box (18) is provided on one side of the drainage tube (8).
6. A chip removal groove for metal parts processing according to claim 5, characterized in that: The collection box (18) is provided with a wire clamping assembly, the wire clamping assembly comprising a fixing plate (19), an outlet pipe (20) and an inlet pipe (21), the fixing plate (19) is fixedly mounted on the collection box (18), the outlet pipe (20) is fixedly mounted on the fixing plate (19), and the inlet pipe (21) is threadedly connected to one end of the outlet pipe (20).
7. The chip removal groove for metal parts processing according to claim 6, characterized in that: A mounting block (22) is mounted on one end of the outlet pipe (20), and a tensioning spring (23) is connected to the mounting block (22).
8. The chip removal groove for metal parts processing according to claim 7, characterized in that: A sliding groove (24) is provided inside the outlet pipe (20), a pressing block (25) is slidably connected to the sliding groove (24), the pressing block (25) is fixedly connected to the tensioning spring (23), and the pressing block (25) is in contact with the inlet pipe (21).