Automatic metal filing recovery device for vehicle wheel set machining production line
By designing the automatic metal chip recycling device of the vehicle wheel-pair processing production line, the problems of uneven metal chip collection and safety hazards are solved, and an efficient and safe metal chip recycling process is achieved.
Patent Information
- Application Number
- CN202421785801.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-26
AI Technical Summary
In the existing vehicle wheelset processing production lines, the collection and treatment of metal chips are unevenly distributed, safety hazards and low operating efficiency.
An automatic recovery device for metal chips in the vehicle wheel-pair processing production line is designed, including a caisson, a collection box, a guide rail assembly and a lifting mechanism. The collection box can be automatically lifted and lowered, and the position of the guide rail assembly can be moved to ensure the uniform distribution of metal chips; when it is necessary to clear, the lifting mechanism and cylinder mechanism are used to realize the unmanned emptying process.
The uniform distribution of metal chips in the collection box is achieved, the demand for manual intervention is reduced, the operation efficiency is improved, safety risks is reduced, and standardized operation is achieved.
Smart Images
Figure CN222818476U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal chip recovery, and in particular relates to an automatic metal chip recovery device for a vehicle wheelset processing production line. Background Art
[0002] With the continuous application of new technologies and processes, the level of automation in vehicle wheel set production has been continuously improved. On the newly built wheel axle processing production line, the metal chips produced by more than a dozen vehicle wheel axle processing equipment are all uniformly transported to the chip removal caisson through conveyor belts, and then the metal iron chips are cleaned up by manual removal.
[0003] At present, the collection and treatment of metal chips in the chip removal caisson mainly have the following problems and safety hazards:
[0004] 1. During the collection process, the metal chips are unevenly scattered in the collection box, which requires manual leveling during the collection process. Since the chip caisson is deep (about 3 meters), it is easy for the workers to step on the air and fall during the leveling process;
[0005] 2. It is difficult to lift the collection box after it is full of metal chips. The staff needs to climb into the chip caisson and hook it before lifting it;
[0006] 3. The whole operation process is rather complicated. First, a gantry crane is needed to lift the chip removal caisson cover to one side, and then the cover is moved back to its original position by a gantry crane after all operations are completed. The whole process of collecting and lifting the metal chips in the chip removal caisson is inefficient, with great safety hazards, and cannot be standardized. Utility Model Content
[0007] To solve the problems raised in the above background technology. The utility model provides an automatic metal chip recovery device for a vehicle wheelset processing production line, which has the characteristics of uniform material pouring, ensuring that the metal chips can be evenly distributed in the box, and the collection box can automatically rise and fall, without the need for workers to climb inside the chip removal caisson to hook, and a movable opening is provided on the top of the caisson. The opening is closed when the metal chips are collected normally, allowing the workers to walk normally, and the opening is opened only when the metal chips in the collection box need to be emptied.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic metal chip recovery device for a vehicle wheelset processing production line, comprising a caisson, a accommodating chamber with a top opening is provided inside the caisson, a feeding channel is provided on both sides of one end of the accommodating chamber, a guide rail assembly 2 is provided at the bottom of the accommodating chamber, a moving platform is movably placed on the guide rail assembly 2, a collecting box is clamped on the moving platform, a lifting mechanism is provided at the other end of the accommodating chamber, a working end of which is located between the moving platform and the collecting box, a top cover is provided at the top opening of the accommodating chamber, a sliding cover is provided on the top cover, and the sliding cover is located directly above the lifting mechanism.
[0009] Preferably, the guide rail assembly 2 includes a plurality of sleepers arranged in parallel at the bottom of the accommodating cavity, two running rails 2 arranged in parallel are installed on the sleepers, a moving platform is movably placed on the running rails 2, the moving platform includes a load-bearing plate, a movable wheel matched with the running rail 2 is provided at the bottom of the load-bearing plate, a power device is provided on one side of the movable wheel, and a limiting assembly is provided at the top corner point of the load-bearing plate, which includes a positioning block 1 and a positioning block 2, and the two are perpendicular to each other to form a right-angle limiting area.
[0010] Preferably, the lifting mechanism comprises a lifting machine, a connecting plate is provided on the working end of the lifting machine, and a plurality of short inserts and long inserts are respectively installed on the side surfaces of the connecting plate.
[0011] Preferably, there is a certain gap between the bottom of the collecting box and the top of the moving platform for the short cuttings and the long cuttings to extend into.
[0012] Preferably, a support frame is provided on the top of the accommodating cavity, one end of which is provided with a hollow portion, the top of the support frame is covered with a top cover, a force-bearing frame is provided in the hollow portion, and the top of the force-bearing frame is covered with a sliding cover.
[0013] Preferably, a guide rail assembly is provided on the top of the accommodating cavity, which includes a running rail 1 respectively arranged on both sides of the opening of the accommodating cavity, and a bottom thereof is connected to the inner wall of the accommodating cavity through a supporting angle steel, a cylinder 2 is provided on one side wall of the running rail, a sliding bar connected to the output end of the cylinder 2 is provided on the top of the running rail 1, a connecting frame is provided between the two sliding bars, a cylinder 1 is provided at the corner point of the connecting frame, the output end of the cylinder 1 is connected to the force-bearing plate arranged at the corner point of the force-bearing frame, and a supporting assembly is provided in the middle of the connecting frame.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The automatic metal chip recovery device for the vehicle wheelset processing production line described in the utility model places a collection box under a feed channel, and the feed channels are arranged on both sides of the collection box. The feed channels on both sides discharge materials at the same time, thereby ensuring that the metal chips can be evenly distributed in the collection box during the collection process. At the same time, the collection box is moved by cooperating with the transfer platform and the guide rail assembly, so that the metal chips fall to different locations in the collection bucket at different time periods, thereby ensuring the loading effect of the metal chips in the collection bucket, and no additional manual raking operation intervention is required.
[0016] 2. The automatic metal chip recovery device for the vehicle wheelset processing production line described in the utility model, when it is necessary to empty the metal chips in the collection box, the collection box is translated onto the lifting mechanism through the cooperation of the transfer platform and the guide rail assembly, and then the lifting mechanism only needs to be operated to lift the collection box out of the caisson, and at the same time, the sliding cover is lowered by closing the cylinder one, and then the sliding bar is pushed by the cylinder two to make it away from the hollow part, so that the collection box is extended from the hollow part, and then it is lifted away by an external driving, and another empty collection box is placed on the load-bearing plate, and then the above-mentioned mechanisms are reset in sequence, which improves the working efficiency, reduces the safety hazards, and realizes standardized operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 It is a schematic cutaway diagram of the three-dimensional structure of the utility model;
[0019] Figure 3 for Figure 2 Schematic diagram of the structural section;
[0020] Figure 4 for Figure 3 A schematic diagram of the structure enlargement in the middle;
[0021] Figure 5 for Figure 3 A magnified schematic diagram of the structure at B in the middle;
[0022] In the figure: 1. caisson; 2. guide rail assembly 1; 3. slide cover; 4. feed channel; 5. top cover; 6. lifting mechanism; 7. accommodating chamber; 8. collecting box; 9. moving platform; 10. guide rail assembly 2; 11. running rail 2; 12. sleeper; 13. load-bearing plate; 14. positioning block 1; 15. positioning block 2; 16. short insert; 17. long insert; 18. connecting plate; 19. hoist; 20. force plate; 21. cylinder 1; 22. running rail 1; 23. supporting angle steel; 24. force frame; 25. supporting frame; 26. supporting assembly. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5The utility model provides the following technical solutions: an automatic metal chip recovery device for a vehicle wheelset processing production line, comprising a caisson 1, a accommodating chamber 7 with a top opening is arranged inside the caisson 1, a feeding channel 4 is arranged on both sides of one end of the accommodating chamber 7, a guide rail assembly 2 10 is arranged at the bottom of the accommodating chamber 7, a moving platform 9 is movably placed on the guide rail assembly 2 10, a collecting box 8 is clamped on the moving platform 9, a lifting mechanism 6 is arranged at the other end of the accommodating chamber 7, a working end of which is located between the moving platform 9 and the collecting box 8, a top cover 5 is arranged at the top opening of the accommodating chamber 7, a sliding cover 3 is arranged on the top cover 5, and it is located directly above the lifting mechanism 6, a plurality of water storage chambers are arranged at the bottom of the accommodating chamber 7, a water immersion sensor is arranged inside the water immersion sensor, and the water immersion sensor is connected to an external alarm device.
[0025] Specifically, the guide rail assembly 10 includes a plurality of sleepers 12 arranged in parallel at the bottom of the accommodating chamber 7, which not only disperses the load of the rail, but also enhances the stability and durability of the entire system. Two running rails 11 arranged in parallel are installed on the sleepers 12, and a moving platform 9 is movably placed on the running rails 11. The moving platform 9 includes a load-bearing plate 13, and a movable wheel adapted to the running rail 11 is provided at the bottom thereof. A power device is provided on one side of the movable wheel, which can be a motor. A limiting assembly is provided at the top corner point of the load-bearing plate 13, which includes a positioning block 14 and a positioning block 2 15, which are perpendicular to each other to form a right-angle limiting area for clamping the edge of the receiving collection box 8. At the same time, a bevel is provided on the top of the positioning block 15 to facilitate the collection box 8 to fall and be clamped.
[0026] Specifically, the lifting mechanism 6 includes a lifting machine 19, a connecting plate 18 is provided on the working end thereof, and a plurality of short inserts 16 and long inserts 17 are respectively installed on the sides of the connecting plate 18, so as to ensure that the collection box 8 can move up and down stably without shaking and falling.
[0027] Specifically, there is a certain gap between the bottom of the collecting box 8 and the top of the moving platform 9 for the short inserts 16 and the long inserts 17 to extend into, thereby ensuring that the short inserts 16 and the long inserts 17 can be smoothly extended into the collecting box 8 without re-movement interference.
[0028] Specifically, a support frame 25 is provided on the top of the accommodating chamber 7, and a hollow portion is provided at one end thereof. The top of the support frame 25 is covered with a top cover 5, and a force-bearing frame 24 is provided in the hollow portion. The top of the force-bearing frame 24 is covered with a sliding cover 3. The top cover 5 and the sliding cover 3 cooperate to ensure that the staff can walk normally. The sliding cover 3 is closed when the metal chips are collected normally, and the sliding cover 3 is opened only when the metal chips in the collection box 8 need to be emptied.
[0029] Specifically, a guide rail assembly 2 is provided on the top of the accommodating cavity 7, which includes a running rail 22 respectively arranged on both sides of the opening of the accommodating cavity 7, and the bottom of the running rail 22 is connected to the inner wall of the accommodating cavity 7 through a supporting angle steel 23. A cylinder 2 is provided on the side wall of the running rail 22, and a sliding bar connected to the output end of the cylinder 2 is provided on the top of the running rail 22. A connecting frame is provided between the two sliding bars, and a cylinder 21 is provided at the corner point of the connecting frame. The output end of the cylinder 1 is connected to the force plate 20 arranged at the corner point of the force frame 24. A support assembly 26 is provided in the middle of the connecting frame. By closing the cylinder 21, the sliding cover is lowered, and then the sliding bar is pushed by the cylinder 2 to move it away from the hollow part. The support assembly 26 is the second support defense line. If the cylinder 21 fails, the support assembly 26 can also support the force frame 24. The support assembly 26 includes an inclined bar movably arranged on the connecting frame, and one side of the inclined bar is connected to the cylinder 3.
[0030] The working principle and use process of the utility model: the automatic metal chip recovery device of the vehicle wheelset processing production line described in the utility model, by placing the collection box 8 below the feed channel 4, and the feed channel 4 is arranged on both sides of the collection box 8, the feed channels on both sides unload materials at the same time, and the metal chips fall into the collection box 8, and the collection box 8 is moved by the moving platform 9 on the guide rail assembly 2. The position of the collection box 8 is different in different time periods, so that the metal chips fall at different locations in the collection box 8, ensuring the loading effect of the metal chips in the collection box 8, without the need for additional manual raking and leveling operations. When it is necessary to empty the metal chips in the collection box 8, the transfer platform 9 is moved on the guide rail assembly 2 to translate the collection box 8 onto the short insertion strip 16 and the long insertion strip 17 of the lifting mechanism 6, and then the lifting mechanism 6 is operated to lift the collection box 8 out of the caisson 1. At the same time, by closing the cylinder 1 21, the slide cover 3 is lowered, and then the slide bar is pushed by the cylinder 2 to move it away from the hollow part, so that the collection box 8 is extended from the hollow part, and then it is lifted away by an external crane, and another empty collection box 8 is placed on the load-bearing plate 13, and then the above-mentioned mechanisms are reset in sequence, thereby improving the working efficiency, reducing the safety hazards, and realizing standardized operation.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic metal chip recovery device for a vehicle wheelset processing production line, comprising a caisson (1), characterized in that: The caisson (1) is provided with a accommodating chamber (7) with a top opening inside, and a feed channel (4) is provided on both sides of one end of the accommodating chamber (7). A guide rail assembly (10) is provided at the bottom of the accommodating chamber (7), and a moving platform (9) is movably placed on the guide rail assembly (10). A collecting box (8) is clamped on the moving platform (9). A lifting mechanism (6) is provided at the other end of the accommodating chamber (7), and a working end of the lifting mechanism (6) is located between the moving platform (9) and the collecting box (8). A top cover (5) is provided at the top opening of the accommodating chamber (7), and a sliding cover (3) is provided on the top cover (5), and the sliding cover (3) is located directly above the lifting mechanism (6).
2. The automatic metal chip recovery device for a vehicle wheelset processing production line according to claim 1 is characterized by: The guide rail assembly 2 (10) comprises a plurality of sleepers (12) arranged in parallel at the bottom of the accommodating cavity (7), two running rails 2 (11) arranged in parallel are installed on the sleepers (12), a moving platform (9) is movably placed on the running rails 2 (11), the moving platform (9) comprises a load-bearing plate (13), a movable wheel matched with the running rail 2 (11) is arranged at the bottom of the load-bearing plate, a power device is arranged on one side of the movable wheel, and a limiting assembly is arranged at the top corner point of the load-bearing plate (13), which comprises a positioning block 1 (14) and a positioning block 2 (15), which are perpendicular to each other to form a right angle limiting area.
3. The automatic metal chip recovery device for a vehicle wheelset processing production line according to claim 1 is characterized by: The lifting mechanism (6) comprises a lifting machine (19), a connecting plate (18) being provided at a working end thereof, and a plurality of short inserts (16) and long inserts (17) being respectively installed on the side surfaces of the connecting plate (18).
4. The automatic metal chip recovery device for a vehicle wheelset processing production line according to claim 3 is characterized by: There is a certain gap between the bottom of the collecting box (8) and the top of the moving platform (9) for the short cutting strips (16) and the long cutting strips (17) to extend into.
5. The automatic metal chip recovery device for a vehicle wheelset processing production line according to claim 1 is characterized by: A support frame (25) is provided at the top of the accommodating cavity (7), and a hollow portion is provided at one end of the support frame (25). The top of the support frame (25) is covered with a top cover (5). A force-bearing frame (24) is provided in the hollow portion, and the top of the force-bearing frame (24) is covered with a sliding cover (3).
6. The automatic metal chip recovery device for a vehicle wheelset processing production line according to claim 5 is characterized by: A guide rail assembly (2) is provided at the top of the accommodating cavity (7), comprising a running rail (22) respectively arranged on both sides of the opening of the accommodating cavity (7), the bottom of which is connected to the inner wall of the accommodating cavity (7) through a supporting angle steel (23), a cylinder (2) is provided on the side wall of the running rail (22), a slide bar connected to the output end of the cylinder (2) is provided at the top of the running rail (22), a connecting frame is provided between the two slide bars, a cylinder (21) is provided at the corner point of the connecting frame, the output end of the cylinder (21) is connected to the force-bearing plate (20) arranged at the corner point of the force-bearing frame (24), and a supporting assembly (26) is provided in the middle of the connecting frame.