Efficient rack trimming mechanism
By designing an efficient rack trimming mechanism, using the combination of rack barrel, guide bar, pushing mechanism and polishing mechanism, the problems of inefficiency and labor intensity in the existing technology are solved, and an efficient and automated edge trimming process is realized, which is suitable for large-scale production needs.
Patent Information
- Application Number
- CN202422332978.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing rack trimming process is inefficient, labor-intensive, and it is difficult to achieve the high efficiency required for large-scale production.
An efficient rack trimming mechanism is designed, including rack barrels, mounting base plates, pushing mechanisms and grinding mechanisms. The rack barrel has a through groove for accommodating multiple racks; a guide strip and a guide through groove are provided on the mounting base plate to guide the rack into the grinding area; a pushing mechanism pushes the rack towards the grinding port; the grinding mechanism is equipped with a grinding wheel to remove burrs and uneven parts of the edge of the rack through rotational movement.
It significantly improves edge trimming efficiency, reduces labor costs, improves edge trimming accuracy and consistency, and is suitable for large-scale production needs.
Smart Images

Figure CN222818534U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an efficient rack trimming mechanism. Background Art
[0002] The toothed ring is one of the accessories used to connect pipes, which can improve the stability and sealing of the connection between pipes. When the toothed ring is made, it is made by bending the rack. In the early stage of production, the side of the cut rack often has burrs and is uneven, so it is necessary to use a grinding wheel to grind and trim the side of the rack.
[0003] At present, the side grinding of racks is mainly carried out by manual operation or semi-automatic equipment. In the manual grinding method, the operator uses a grinding tool to process each rack one by one. Although this method is highly flexible, it is inefficient and labor-intensive. Long-term work can easily cause operator fatigue, affecting the grinding quality and consistency. In the case of semi-automatic grinding equipment, although the labor intensity is reduced to a certain extent, it still cannot achieve the high efficiency required for large-scale production because only one rack can be processed at a time.
[0004] To this end, the present application proposes an efficient rack trimming mechanism. Utility Model Content
[0005] In view of the deficiencies in the background technology, the utility model provides an efficient rack trimming mechanism.
[0006] The technical solution adopted by the utility model is: an efficient rack trimming mechanism, comprising:
[0007] A rack box, wherein the rack box is provided with a through groove, and a plurality of racks can be stacked in the through groove;
[0008] A mounting base plate, wherein a guide bar is provided on the mounting base plate, and a guide through groove is provided along the length direction of the guide bar, wherein the rack box is arranged above the guide bar, and the through groove is connected with the guide through groove, and under the action of gravity, the rack in the through groove can naturally fall into the guide through groove, and a grinding opening is provided at the tail of the guide bar;
[0009] A pushing mechanism, the pushing mechanism is used to push the rack in the guide groove toward one side of the grinding opening;
[0010] A grinding mechanism is located at one side of the grinding opening and is used for grinding the rack at the grinding opening.
[0011] Furthermore, the pushing mechanism includes a pushing power device and a pushing block connected to the output end of the pushing power device.
[0012] Furthermore, the height of the push block matches the height of the guide slot.
[0013] Furthermore, the height of the guide groove is N times the thickness of a single rack.
[0014] Furthermore, the grinding mechanism includes a grinding wheel and a driving device for driving the grinding wheel to rotate.
[0015] The beneficial effects of the utility model are:
[0016] 1. Significantly improve trimming efficiency: This application can process multiple racks at one time, greatly improving the efficiency of trimming. Compared with the traditional single-piece grinding method, it can significantly shorten the processing cycle and is suitable for large-scale production needs. The automated pushing and grinding mechanism reduces the reliance on manual operation, avoids efficiency fluctuations caused by human factors, and ensures a stable and efficient production rhythm.
[0017] 2. Reduce labor costs: Since the present application realizes the automation of rack trimming, the number of labors required is greatly reduced, the labor costs are reduced, and the dependence on the skills of the operators is also reduced.
[0018] 3. Improve trimming accuracy and consistency: The guide strips and guide slots ensure the stability of the rack during movement, ensure precise positioning during the grinding process, and effectively avoid common position deviations in manual operations, thereby ensuring the quality and consistency of trimming and improving the yield rate.
[0019] In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages.
[0020] The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the utility model.
[0022] Figure 1 In the middle: 1. Rack box; 2. Through slot; 3. Rack; 4. Mounting base plate; 5. Guide strip; 6. Guide through slot; 7. Grinding opening; 8. Pushing power device; 9. Push block; 10. Grinding wheel. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0025] The utility model provides a highly efficient rack trimming mechanism.
[0026] In this embodiment, refer to Figure 1 The efficient rack trimming mechanism comprises:
[0027] A rack box 1, wherein the rack box is provided with a through slot 2, in which a plurality of racks 3 can be stacked;
[0028] A mounting base plate 4 is provided with a guide bar 5, and a guide through groove 6 is provided along the length direction of the guide bar. The rack box is arranged above the guide bar, and the through groove is connected with the guide through groove. Under the action of gravity, the rack in the through groove can naturally fall into the guide through groove. A grinding opening 7 is provided at the tail of the guide bar;
[0029] A pushing mechanism, the pushing mechanism is used to push the rack in the guide groove toward one side of the grinding opening;
[0030] A grinding mechanism is located at one side of the grinding opening and is used for grinding the rack at the grinding opening.
[0031] In the above technical solution, the rack box has a through slot for accommodating and stacking multiple racks for batch processing. A guide bar is provided on the mounting base plate, and a guide through slot is opened on the guide bar for guiding the rack into the grinding area.
[0032] Pushing mechanism: responsible for pushing the rack in the guide slot to the grinding port to ensure that the rack can reach the grinding position in an orderly and accurate manner. After the rack in the guide slot is pushed away, the rack in the upper through slot will naturally fall into the guide slot under the action of gravity.
[0033] Grinding mechanism: Located on one side of the grinding port, it is equipped with a grinding wheel that removes burrs and uneven parts on the edge of the rack through rotational motion.
[0034] After adopting the above technical solution, racks can be processed in batches, which greatly improves the trimming efficiency, reduces labor costs, and ensures the consistency and accuracy of trimming quality through automated processes.
[0035] Specifically, the pushing mechanism includes a pushing power device 8 and a pushing block 9 connected to the output end of the pushing power device.
[0036] In the above technical solution, the pushing mechanism includes a pushing power device (such as a general device such as a cylinder, a linear motor, etc.) and a push block connected thereto. The push block moves along the guide groove driven by the power device to push the rack in the guide groove toward the grinding port.
[0037] Specifically, the height of the push block matches the height of the guide slot.
[0038] In the above technical solution, the height of the push block is matched with the height of the guide through groove, so that the multiple racks in the guide through groove can be pushed to the grinding opening for grinding.
[0039] Specifically, the height of the guide groove is N times the thickness of a single rack.
[0040] After adopting the above technical solution, a plurality of racks can be accommodated in the guide groove.
[0041] Specifically, the grinding mechanism includes a grinding wheel 10 and a driving device for driving the grinding wheel to rotate.
[0042] In the above technical solution, the grinding mechanism is composed of a grinding wheel and a driving device (such as a common servo motor). The driving device drives the grinding wheel to rotate at high speed to finely grind the edge of the rack.
[0043] Technical personnel should note: Although the utility model has been described according to the above specific implementation methods, the concept of the utility model is not limited to this utility model. Any modification using the concept of the utility model will be included in the scope of protection of this patent right.
Claims
1. An efficient rack trimming mechanism, characterized in that include: A rack box, wherein the rack box is provided with a through groove, and a plurality of racks can be stacked in the through groove; A mounting base plate, wherein a guide bar is provided on the mounting base plate, and a guide through groove is provided along the length direction of the guide bar, wherein the rack box is arranged above the guide bar, and the through groove is connected with the guide through groove, and under the action of gravity, the rack in the through groove can naturally fall into the guide through groove, and a grinding opening is provided at the tail of the guide bar; A pushing mechanism, the pushing mechanism is used to push the rack in the guide groove toward one side of the grinding opening; The grinding mechanism is located at one side of the grinding opening and is used for grinding the rack at the grinding opening.
2. The efficient rack trimming mechanism according to claim 1, characterized in that: The pushing mechanism comprises a pushing power device and a pushing block connected to the output end of the pushing power device.
3. The efficient rack trimming mechanism according to claim 2, characterized in that: The height of the push block is matched with the height of the guide through slot.
4. The efficient rack trimming mechanism according to claim 3, characterized in that: The height of the guide groove is N times the thickness of a single rack.
5. The efficient rack trimming mechanism according to claim 1, characterized in that: The grinding mechanism comprises a grinding wheel and a driving device for driving the grinding wheel to rotate.