Four-axis conjoined grinding machine equipment with multi-size machining effect
By designing a structure that combines the L-shaped working table and column working surface in a four-axis joint grinding machine equipment, and using the motor to drive the circular grinding sheet and the outer guard cover, the problem of synchronous discharge of metal debris and waste liquid is solved, the waste liquid recovery efficiency and metal debris recovery rate are improved, and the processing cost is reduced.
Patent Information
- Application Number
- CN202420976814.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-05-08
AI Technical Summary
When the four-axis joint grinder equipment is used, metal debris are discharged simultaneously with the waste liquid during the grinding process. If it is not classified and collected, it will lead to insufficient recycling efficiency of waste liquid and increase the cost of grinding and processing of workpieces in the workshop.
A four-axis joint grinder equipment with multi-size processing effect is designed, using a structure that combines an L-shaped working table and a column working surface. The circular grinding sheet is driven to rotate at a high speed by a motor, and an opening is set up in the outer guard cover to sort and collect metal debris. The outer guard cover is driven down through an annular electric rotating shaft. The metal debris is accelerated by a vibrator and a vibration buffer ball, and the metal debris is discharged, and uniformly collected through the mesh surface layer.
It improves the recycling efficiency of waste liquid, reduces the residual risk of metal debris, and reduces the cost of grinding and processing of workpieces in the workshop. It is suitable for workpieces to be processed of various types and sizes.
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Figure CN222818562U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding machine equipment, in particular to a four-axis connected grinding machine equipment with multi-size processing effects. Background Art
[0002] A grinder is a machine tool that uses abrasive tools to grind workpieces to obtain the required shape, size and precision machined surface. Grinding machines are divided into ordinary cylindrical grinders, traditional internal cylindrical grinders, coordinate grinders, centerless grinders, etc. The processing action of a grinder is grinding. Grinding work occupies a primary position in mechanical processing. The sharpening of cutting tools and the precise manufacturing of mechanical parts all depend on grinding work. Grinding work is also a part of precision processing.
[0003] For example, announcement number CN117067056A discloses a four-axis integrated grinder, which relates to the technical field of ferrite core processing, including a grinder frame, an upper vertical axis mechanism 1 and an upper vertical axis mechanism 2. The outer wall of the grinder frame is fixedly connected with a supporting foot, and is provided with four axes and a four-stage transmission. The four axes are an upper vertical axis mechanism 1, a lower vertical axis mechanism, an upper vertical axis mechanism 2 and a horizontal axis drive. The four-stage transmission is a first conveyor belt, a second conveyor belt, a third conveyor belt and a fourth conveyor belt. The improved four-axis integrated grinder can continuously perform surface grinding → bottom grinding → surface grinding → air gap opening operations, and completes the processing of ferrite cores in one go. Compared with traditional grinding machine equipment, the processing efficiency is higher.
[0004] However, when the four-axis grinder is in use, metal chips are discharged synchronously with the waste liquid during the grinding process. If the metal chips inside are not classified and collected, the waste liquid recovery efficiency will be insufficient, which is not conducive to ensuring the grinding processing cost of the workshop workpieces.
[0005] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a four-axis connected grinding machine equipment with multi-size processing effects is proposed. Utility Model Content
[0006] The purpose of the utility model is to provide a four-axis connected grinding machine device with multi-size processing effects, so as to solve the problem that when the four-axis connected grinding machine device proposed in the above background technology is in use, metal debris is discharged synchronously with the waste liquid during the grinding process. If the metal debris inside is not classified and collected, it will cause insufficient waste liquid recovery efficiency, which is not conducive to ensuring the grinding processing cost of the workshop workpiece.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a four-axis integrated grinding machine device with multi-size processing effects, comprising an L-shaped workbench and a column work surface that cooperate with each other, the front end of the column work surface is fixedly connected to a circular grinding disc, the circular grinding disc is externally connected to a motor, the front end of the column work surface is fixedly connected to an annular electric rotating shaft, the output end of the annular electric rotating shaft is fixedly connected to an outer protective enclosure cover, the outer protective enclosure cover is located outside the circular grinding disc, the output end of the L-shaped workbench is fixedly connected to a clamping rear seat, the output end of the clamping rear seat is installed with a workpiece to be processed, and the outer protective enclosure cover is provided with an opening at one end close to the workpiece to be processed.
[0008] Furthermore, the workpiece to be processed extends through the opening into the outer protective enclosure cover and contacts the circular grinding disc, and the column working surface is externally connected to a water-cooling liquid spraying mechanism.
[0009] Furthermore, the water-cooling liquid spraying mechanism cooperates with the outer protective enclosure cover, and the front end of the column working surface is fixedly connected with a horizontal bar.
[0010] Furthermore, a vibrator is fixedly connected to the lower end of the horizontal bar, and a horizontal plate is fixedly connected to the output end of the vibrator.
[0011] Furthermore, a plurality of vibration buffer balls are fixedly connected to the lower end of the transverse plate, and the vibration buffer balls are in contact with the outer protective enclosure cover.
[0012] Furthermore, an electric rotating shaft is installed at the front end of the column working surface, and a rotatable rod is fixedly connected to the output end of the electric rotating shaft.
[0013] Furthermore, a mesh layer is provided at the rear end of the rotatable rod, and a fixed rod is installed at the rear end of the mesh layer.
[0014] Furthermore, the fixed bar is connected to the front end of the column working surface, and the mesh layer is located directly below the outer protective enclosure cover.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. This solution uses a motor to drive the circular grinding disc to rotate at high speed and bring the workpiece to be processed into contact with the outer wall of the circular grinding disc for grinding. During the grinding process, an external water-cooling liquid spraying mechanism can cool the high temperature generated during the grinding process. At this time, an outer protective enclosure cover can be set outside the circular grinding disc. The pores in the outer protective enclosure cover can allow the waste liquid to flow out smoothly and block the metal debris inside the outer protective enclosure cover. When the workpiece to be processed is processed, the outer protective enclosure cover is driven to rotate downward by the annular electric rotating shaft, and the metal debris is uniformly discharged through the opening, which can make the waste liquid recovery efficiency higher, facilitate the recycling and reuse of metal debris, and ensure the grinding processing cost of the workshop. It can be adapted to the processing process of various types and sizes of workpieces to be processed;
[0017] 2. At the same time, when the outer protective enclosure cover rotates downward, the vibrator under the horizontal bar is used to drive the vibration buffer ball to cooperate with the outer protective enclosure cover to generate vibration force on the outer protective enclosure cover, so that the metal debris on the inner wall of the outer protective enclosure cover can be quickly discharged to reduce the risk of debris residue. At the same time, a mesh layer is set under the outer protective enclosure cover. The mesh layer drives the rotatable rod bar to rotate outward through the electric shaft to assist the mesh layer to unfold, so that the metal debris dropped from the outer protective enclosure cover can be uniformly collected and transferred. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the axial structure of the column working surface;
[0019] Figure 2 It is a schematic diagram of the enlarged structure of the horizontal plate;
[0020] Figure 3 It is a schematic diagram of the enlarged structure of the outer protective enclosure cover;
[0021] Figure 4 This is a schematic diagram of the enlarged structure of the rotatable rod.
[0022] In the figure: 1. Column working surface; 2. Annular electric rotating shaft; 3. External protective enclosure cover; 4. Vibration buffer ball; 5. Horizontal plate; 6. Horizontal bar; 7. Workpiece to be processed; 8. Clamping rear seat; 9. L-shaped working table; 10. Circular grinding disc; 11. Fixed bar; 12. Mesh surface layer; 13. Rotatable bar; 14. Opening. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1: Figure 1-Figure 3As shown, a four-axis integrated grinding machine device with multi-size processing effects includes an L-shaped workbench 9 and a column work surface 1 that cooperate with each other. The front end of the column work surface 1 is fixedly connected with a circular grinding disc 10, and the circular grinding disc 10 is externally connected to a motor. The front end of the column work surface 1 is fixedly connected with an annular electric rotating shaft 2, and the output end of the annular electric rotating shaft 2 is fixedly connected with an outer protective enclosure cover 3, and the outer protective enclosure cover 3 is located outside the circular grinding disc 10. The output end of the L-shaped workbench 9 is fixedly connected with a clamping rear seat 8, and the output end of the clamping rear seat 8 is installed with a workpiece 7 to be processed, and an opening 14 is opened at one end of the outer protective enclosure cover 3 close to the workpiece 7 to be processed.
[0025] Furthermore, the workpiece 7 to be processed extends through the opening 14 into the outer protective enclosure 3 and contacts the circular grinding disc 10 , and the column working surface 1 is externally connected to a water-cooling liquid spraying mechanism.
[0026] Furthermore, the water-cooling liquid spraying mechanism cooperates with the outer protective enclosure cover 3, and the front end of the column working surface 1 is fixedly connected with a horizontal bar 6.
[0027] Embodiment 2: Figure 1 , Figure 2 and Figure 4 As shown, the utility model proposes a four-axis integrated grinding machine device with multi-size processing effects. Compared with the first embodiment, as another implementation mode of the utility model, when working, a vibrator is fixedly connected to the lower end of the horizontal bar 6, and the output end of the vibrator is fixedly connected to the horizontal plate 5.
[0028] Furthermore, a plurality of vibration buffer balls 4 are fixedly connected to the lower end of the transverse plate 5 , and the vibration buffer balls 4 are in contact with the outer protective enclosure cover 3 .
[0029] Furthermore, an electric rotating shaft is installed at the front end of the column working surface 1, and a rotatable rod 13 is fixedly connected to the output end of the electric rotating shaft.
[0030] Furthermore, a mesh layer 12 is provided at the rear end of the rotatable bar 13 , and a fixed bar 11 is installed at the rear end of the mesh layer 12 .
[0031] Furthermore, the fixed bar 11 is connected to the front end of the column working surface 1 , and the mesh layer 12 is located directly below the outer protective enclosure cover 3 .
[0032] Working principle: When using this four-axis integrated grinding machine with multi-size processing effects, first, this solution uses a motor to drive the circular grinding disc 10 to rotate at high speed and bring the workpiece 7 to be processed into contact with the outer wall of the circular grinding disc 10 for grinding. During the grinding operation, the external water-cooling liquid spraying mechanism can cool the high temperature generated during the grinding process. During the grinding process, metal debris is discharged synchronously with the waste liquid. If the metal debris inside is not classified and collected, the waste liquid recovery efficiency will be insufficient, which is not conducive to ensuring the grinding of workshop workpieces. In order to reduce the processing cost, an outer protective enclosure cover 3 can be set outside the circular grinding disc 10. The gaps in the outer protective enclosure cover 3 can allow the waste liquid to flow out smoothly and block the metal debris on the inner side of the outer protective enclosure cover 3. When the workpiece 7 to be processed is completed, the annular electric rotating shaft 2 is used to drive the outer protective enclosure cover 3 to rotate downward, and the metal debris is discharged uniformly through the opening 14, so that the waste liquid recovery efficiency can be higher, the metal debris can be recycled and reused, and the grinding processing cost of the workshop can be guaranteed. It can be adapted to the processing process of workpieces 7 of various types and sizes to be processed.
[0033] Secondly, when the outer protective enclosure cover 3 rotates downward, the vibrator under the horizontal bar 6 drives the vibration buffer ball 4 to cooperate with the outer protective enclosure cover 3 to generate vibration force on the outer protective enclosure cover 3, so that the metal debris on the inner wall of the outer protective enclosure cover 3 can be quickly discharged, reducing the risk of debris residue.
[0034] Finally, a mesh layer 12 is provided under the outer protective enclosure cover 3. The mesh layer 12 drives the rotatable rod 13 to rotate outwards through an electric shaft, thereby assisting the mesh layer 12 to unfold and uniformly collect and transfer the metal debris dropped from the outer protective enclosure cover 3.
[0035] This is how this four-axis grinder with multi-size processing capabilities works.
[0036] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A four-axis integrated grinding machine capable of processing multiple sizes, comprising an L-shaped workbench (9) and a column work surface (1) that cooperate with each other, characterized in that: The front end of the column working surface (1) is fixedly connected to a circular grinding disc (10), and the circular grinding disc (10) is externally connected to a motor. The front end of the column working surface (1) is fixedly connected to an annular electric rotating shaft (2), and the output end of the annular electric rotating shaft (2) is fixedly connected to an outer protective enclosure cover (3), and the outer protective enclosure cover (3) is located outside the circular grinding disc (10). The output end of the L-shaped working table (9) is fixedly connected to a clamping rear seat (8), and the output end of the clamping rear seat (8) is installed with a workpiece to be processed (7), and an opening (14) is opened at one end of the outer protective enclosure cover (3) close to the workpiece to be processed (7).
2. The four-axis integrated grinding machine with multi-size processing effect according to claim 1, characterized in that: The workpiece (7) to be processed extends into the outer protective enclosure (3) through the opening (14) and contacts the circular grinding sheet (10), and the column working surface (1) is externally connected to a water cooling liquid spraying mechanism.
3. The four-axis integrated grinding machine with multi-size processing effect according to claim 2, characterized in that: The water-cooling liquid spraying mechanism cooperates with the outer protective enclosure cover (3), and a horizontal bar (6) is fixedly connected to the front end of the column working surface (1).
4. The four-axis integrated grinding machine with multi-size processing effect according to claim 3 is characterized in that: The lower end of the horizontal bar (6) is fixedly connected to a vibrator, and the output end of the vibrator is fixedly connected to a horizontal plate (5).
5. The four-axis integrated grinding machine with multi-size processing effect according to claim 4, characterized in that: A plurality of vibration buffer balls (4) are fixedly connected to the lower end of the transverse plate (5), and the vibration buffer balls (4) are in contact with the outer protective enclosure cover (3).
6. The four-axis integrated grinding machine with multi-size processing effect according to claim 1, characterized in that: An electric rotating shaft is installed at the front end of the column working surface (1), and a rotatable rod (13) is fixedly connected to the output end of the electric rotating shaft.
7. The four-axis integrated grinding machine with multi-size processing effect according to claim 6, characterized in that: The rear end of the rotatable bar (13) is provided with a mesh layer (12), and the rear end of the mesh layer (12) is installed with a fixed bar (11).
8. The four-axis integrated grinding machine with multi-size processing effect according to claim 7, characterized in that: The fixed bar (11) is connected to the front end of the column working surface (1), and the mesh layer (12) is located directly below the outer protective enclosure cover (3).