Multi-layer synchronous feeding machine for rubber vulcanization

Abstract

The utility model provides a multi-layer synchronous feeding machine for rubber vulcanization, and belongs to the field of automation. The problem that an existing vulcanizing machine adopts manual feeding is solved. The rubber vulcanization multi-layer synchronous feeding machine comprises a control system, a rack and a conveying belt, a feeding device is arranged on the rack and comprises a movable truss, two feeding mechanisms and a synchronizing mechanism, the two feeding mechanisms are movably installed on the movable truss in an up-down structure and driven by the synchronizing mechanism to move synchronously, and the conveying belt is arranged on the rack. A gap is formed between the feeding mechanisms, each feeding mechanism comprises a feeding plate, a guide rail seat, a driving unit and an air valve assembly, the synchronizing mechanism comprises two synchronizing seats, a moving plate and a driving assembly, and the moving truss, the feeding mechanisms and the synchronizing mechanism can automatically convey rubber sheet raw materials on the conveying belt into the vulcanizing machine under the control of the control system. The feeding device has the advantage of being high in feeding efficiency.

Description

Technical Field

[0001] The utility model belongs to the field of automation and relates to a feeder, in particular to a rubber vulcanization multi-layer synchronous feeder. Background Art

[0002] During the production process of rubber products, vulcanization equipment is required for processing and production, such as a vulcanizer. A vulcanizer is a machine that vulcanizes various rubber and plastic products.

[0003] The existing rubber vulcanizer performs vulcanization processing on rubber products by closing the upper mold and the lower mold. A blowing device is provided on the side of the vulcanizer away from the feeder. When the upper mold and the lower mold are demolded, the blowing device blows the formed product out of the mold to complete the production process. The feeding process requires manual assistance, which requires large investment in human resources and labor intensity, and has slow feeding efficiency and potential safety hazards. Summary of the invention

[0004] The purpose of the utility model is to provide a rubber vulcanization multi-layer synchronous feeding machine to solve the above problems existing in the prior art.

[0005] The purpose of the utility model can be achieved by the following technical solutions: a rubber vulcanization multi-layer synchronous feeding machine, comprising a control system, a frame and a conveyor belt for conveying and storing vulcanized rubber sheets, characterized in that a feeding device for automatic feeding is provided on the frame;

[0006] The feeding device comprises a movable moving truss, two feeding mechanisms installed on the truss and used for feeding, and a synchronization mechanism used for driving the feeding mechanisms to move synchronously;

[0007] The two feeding mechanisms are movably mounted on the movable truss in an upper and lower structure, and are driven to move synchronously by a synchronization mechanism, and there is a gap between the feeding mechanisms;

[0008] The feeding mechanism includes a feeding plate for feeding and conveying film, a guide rail seat for movably mounting the feeding plate, a driving unit for driving the feeding plate to move and feed the film, and an air valve assembly for unloading the film into the vulcanizer;

[0009] The synchronization mechanism comprises two synchronization seats respectively located on both sides of the mobile truss, a moving plate laid on the synchronization seats and for the mobile truss to be movably mounted, and a driving assembly respectively used to drive the synchronization seats to move horizontally and the moving plate to move longitudinally;

[0010] The movable truss, the feeding mechanism and the synchronization mechanism can automatically convey the film raw materials on the conveyor belt to the vulcanizer under the control of the control system.

[0011] In the above-mentioned rubber vulcanization multi-layer synchronous feeding machine, the feeding plate is axially extended downward and is provided with a plurality of saw teeth for grabbing and moving the film and arranged in a sawtooth structure, and the plurality of saw teeth are arranged in sequence and spaced apart and distributed on the corresponding end surface of the feeding plate.

[0012] In the above-mentioned rubber vulcanization multi-layer synchronous feeding machine, the frame is paved with guide rails for the synchronous seats to be movably installed and moved, and the two synchronous seats are movably arranged on the frame in a relative structure and driven to move horizontally by a driving component.

[0013] In the above-mentioned rubber vulcanization multi-layer synchronous feeding machine, both sides of the movable truss are movably connected to the synchronous seat through the movable plate, and the driving component drives its overall longitudinal movement. The corresponding side of the synchronous seat is paved with a guide rail for the sliding installation of the movable plate.

[0014] In the above-mentioned rubber vulcanization multi-layer synchronous feeding machine, the driving components are all servo motors and ball screw transmissions, so as to drive the relative movement of the movable trusses.

[0015] In the above-mentioned rubber vulcanization multi-layer synchronous feeding machine, the guide rail seats are fixedly installed on the moving truss and are arranged in an upper and lower spacing structure. The air valve assembly is installed on the feeding plate and moves synchronously with the feeding plate.

[0016] In the above-mentioned rubber vulcanization multi-layer synchronous feeding machine, the feeding plate realizes relative movement and feeding motion through the transmission cooperation of the driving unit, the air valve assembly, the moving truss and the synchronous mechanism structure.

[0017] Compared with the existing technology, this rubber vulcanization multi-layer synchronous feeding machine has the following advantages:

[0018] 1. It is completed in a fully automated form, and the connection between each process is orderly and smooth, making the feeding process of the entire rubber vulcanization multi-layer synchronous feeding machine orderly, greatly improving work efficiency and saving labor costs for manual feeding;

[0019] 2. By utilizing the synchronous mechanism, mobile truss, guide rail seat, air valve assembly and drive unit structure, the film raw materials can be effectively staggered and quickly fed into the vulcanizer in an orderly manner, saving feeding time and achieving fast feeding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the rubber vulcanization multi-layer synchronous feeding machine.

[0021] Figure 2 It is a partial three-dimensional structural schematic diagram of the rubber vulcanization multi-layer synchronous feeding machine.

[0022] Figure 3It is a three-dimensional structural diagram of the feeding mechanism of the rubber vulcanization multi-layer synchronous feeding machine.

[0023] In the figure, 1, frame; 2, conveyor belt; 3, moving truss; 4, loading plate; 5, driving unit; 6, air valve assembly; 7, guide rail seat; 8, synchronous seat; 9, moving plate; 10, sawtooth. DETAILED DESCRIPTION

[0024] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0025] like Figure 1 , Figure 2 , Figure 3 As shown, the rubber vulcanization multi-layer synchronous feeding machine comprises a control system, a frame 1 and a conveyor belt 2 for conveying and storing vulcanized rubber sheets. The frame 1 is provided with a feeding device for automatic feeding, and the feeding device comprises a movable mobile truss 3, two feeding mechanisms installed on the truss and used for feeding, and a synchronization mechanism for driving the feeding mechanisms to move synchronously. The two feeding mechanisms are movably installed on the mobile truss 3 in an upper and lower structure, and are driven to move synchronously by the synchronization mechanism. There is a gap between the feeding mechanisms, and the gap is to prevent the two feeding mechanisms from interfering with each other during the movement. The feeding mechanism includes a feeding plate 4 for feeding and conveying film, a guide rail seat 7 for movably mounting the feeding plate 4, a driving unit 5 for driving the feeding plate 4 to move and feed, and an air valve assembly 6 for unloading the film into the vulcanizer. The synchronization mechanism includes two synchronization seats 8 respectively located on both sides of the mobile truss 3, a moving plate 9 laid on the synchronization seat 8 and movably mounted on the mobile truss 3, and driving assemblies respectively used to drive the synchronization seat 8 to move horizontally and the moving plate 9 to move longitudinally. The mobile truss 3, the feeding mechanism and the synchronization mechanism can automatically transport the film raw materials on the conveyor belt 2 to the vulcanizer under the control of the control system.

[0026] The present application is completed in a fully automated form, and the connection between each process is orderly and smooth, so that the loading process of the entire rubber vulcanization multi-layer synchronous loading machine is orderly, which greatly improves the work efficiency and saves the labor cost of manual loading. At the same time, by using the synchronous mechanism, the movable truss 3, the guide rail seat 7, the air valve assembly 6 and the drive unit 5 structure, the film raw materials can be effectively staggered and quickly loaded into the vulcanizer in an orderly manner, saving loading time and achieving the efficiency of rapid loading.

[0027] To elaborate further, in order to realize the relative movement of the loading plate 4 and the grabbing and loading action of the film raw material, the loading plate 4 is axially extended downward and is provided with a plurality of saw teeth 10 for grabbing and moving the film and arranged in a sawtooth structure. The plurality of saw teeth 10 are arranged in sequence and spaced apart and distributed on the corresponding end faces of the loading plate 4. The frame 1 is provided with guide rails for the synchronizing seat 8 to be movably installed and moved. The two synchronizing seats 8 are movably arranged on the frame 1 in a relative structure, and are driven to move laterally by a driving assembly. Both sides of the mobile truss 3 are movably connected to the synchronizing seat 8 through a moving plate 9, and the driving assembly drives its overall longitudinal movement. The corresponding sides of the synchronizing seat 8 are provided with guide rails for the sliding installation of the moving plate 9. The driving assemblies are all servo motors and ball screw transmissions to realize the relative movement of the mobile truss 3. The above structure can effectively drive the loading to grab the film raw material on the conveyor belt 2 and load it into the vulcanizer, and the two loading plates 4 can cross-move and feed to realize rapid loading action.

[0028] To further elaborate, in order to achieve synchronous movement, the guide rail seats 7 are fixedly installed on the moving truss 3 and are arranged in an upper and lower spacing structure. The air valve assembly 6 is installed on the loading plate 4 and moves synchronously with the loading plate 4.

[0029] Preferably, the loading plate 4 realizes relative movement and loading motion through the driving unit 5, the air valve assembly 6, the moving truss 3 and the synchronous mechanism structure transmission cooperation.

[0030] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

[0031] Although the terms such as frame 1, conveyor belt 2, mobile truss 3, loading plate 4, drive unit 5, air valve assembly 6, guide rail seat 7, synchronous seat 8, mobile plate 9, sawtooth 10 are used more frequently in this article, the possibility of using other terms is not excluded. The use of these terms is only for more convenient description and explanation of the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. A rubber vulcanization multi-layer synchronous feeding machine, comprising a control system, a frame (1) and a conveyor belt (2) for conveying and storing vulcanized rubber sheets, characterized in that: The frame (1) is provided with a loading device for automatic loading; The feeding device comprises a movable moving truss (3), two feeding mechanisms installed on the truss and used for feeding, and a synchronization mechanism used for driving the feeding mechanisms to move synchronously; The two feeding mechanisms are movably mounted on the movable truss (3) in an upper and lower structure, and are driven to move synchronously by a synchronization mechanism, with a gap between the feeding mechanisms; The feeding mechanism comprises a feeding plate (4) for feeding and conveying film, a guide rail seat (7) for movably mounting the feeding plate (4), a driving unit (5) for driving the feeding plate (4) to move and feed the film, and an air valve assembly (6) for unloading the film into the vulcanizer; The synchronization mechanism comprises two synchronization seats (8) respectively located on both sides of the moving truss (3), a moving plate (9) laid on the synchronization seats (8) and for movably mounting the moving truss (3), and driving components respectively used to drive the synchronization seats (8) to move horizontally and the moving plate (9) to move longitudinally; The movable truss (3), the feeding mechanism and the synchronization mechanism can automatically convey the film raw material on the conveyor belt (2) to the vulcanizer under the control of the control system.

2. The rubber vulcanization multi-layer synchronous feeding machine according to claim 1, characterized in that: The loading plate (4) is axially extended downward and is provided with a plurality of saw teeth (10) for grabbing and moving the film and arranged in a sawtooth structure, wherein the plurality of saw teeth (10) are sequentially arranged at intervals and distributed on the corresponding end surface of the loading plate (4).

3. The rubber vulcanization multi-layer synchronous feeding machine according to claim 1, characterized in that: The frame (1) is provided with a guide rail for the synchronous seat (8) to be movably mounted and moved. The two synchronous seats (8) are movably arranged on the frame (1) in a relative structure and are driven to move horizontally by a driving component.

4. The rubber vulcanization multi-layer synchronous feeding machine according to claim 1, characterized in that: Both sides of the movable truss (3) are movably connected to the synchronous seat (8) through the movable plate (9), and the driving assembly drives the entire truss to move longitudinally. The corresponding side of the synchronous seat (8) is provided with a guide rail for the movable plate (9) to be slidably installed.

5. The rubber vulcanization multi-layer synchronous feeding machine according to claim 1, characterized in that: The driving components are all composed of a servo motor and a ball screw transmission, so as to drive the movable truss (3) to move relative to each other.

6. The rubber vulcanization multi-layer synchronous feeding machine according to claim 1, characterized in that: The guide rail seats (7) are fixedly mounted on the movable truss (3) and are arranged in an upper and lower spacing structure. The air valve assembly (6) is mounted on the loading plate (4) and moves synchronously with the loading plate (4).

7. The rubber vulcanization multi-layer synchronous feeding machine according to claim 1, characterized in that: The loading plate (4) realizes relative movement and loading motion through the drive unit (5), the air valve assembly (6), the movable truss (3) and the synchronous mechanism structure transmission cooperation.

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