Novel die cooling mechanism for memory pillow production

By designing a new mold cooling mechanism including a mold body, a cooling device, a mounting plate and an installation mechanism, the problem of rapid disassembly and replacement of the mold cooling mechanism in the prior art is solved, and the production efficiency and effect are improved.

CN222819375UActive Publication Date: 2025-05-02ZHEJIANG ZHENLIDE HOME TEXTILE CO LTD
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Patent Information

Application Number
CN202421633623.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-02
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing mold cooling mechanism for memory pillow production is difficult to quickly disassemble and replace in unexpected situations, resulting in waste of resources and inefficient production efficiency.

Method used

A new mold cooling mechanism including a mold body, a cooling device, a mounting plate and an installation mechanism is designed. Through the design of the installation mechanism, staff can quickly disassemble and replace the mold body.

Benefits of technology

It realizes rapid disassembly and replacement of the mold body in unexpected situations, improves the work efficiency and effect of memory pillow production, and reduces resource waste.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222819375U_ABST
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Abstract

The utility model relates to the technical field of accessory devices for production of memory pillows, in particular to a novel die cooling mechanism for production of memory pillows, when an accident occurs, a worker can quickly dismount a die main body through a mounting mechanism, so that the die main body is replaced or overhauled, and the production efficiency is improved. Therefore, the working efficiency and effect of producing and processing the memory pillow are improved, and the practicability is enhanced; comprising a mold body, a cooling device, a mounting plate and a mounting mechanism, the mounting plate is arranged at the bottom of the cooling device, the top of the cooling device is tightly attached to the bottom of the mold body, and the bottom of the mold body is connected with the mounting plate through the mounting mechanism; the mounting mechanism comprises two fixing plates, two clamping plates, two first clamping blocks, two positioning plates, two supporting blocks, a concentric-square-shaped plate, an adjusting assembly and a supporting assembly, the two ends of the top of the mounting plate are each provided with one fixing plate, and the tops of the two fixing plates are slidably attached to the bottoms of the clamping plates through the adjusting assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary devices for producing memory pillows, in particular to a novel mold cooling mechanism for producing memory pillows. Background Art

[0002] As we all know, memory pillows, also known as memory foam pillows or slow rebound pillows, are pillows made of special material memory foam. Memory pillows are popular for their unique pressure dispersion characteristics and adaptability to body contours. In the production process of memory pillows, mold cooling is a key step, especially when polyurethane (PU) foam is used as the filling material; PU foam forms memory foam through a foaming process, which generates a lot of heat; in order to ensure product quality and improve production efficiency, it is necessary to effectively control the mold temperature and quickly cool it to an appropriate temperature to solidify the foam and prevent deformation;

[0003] There is an existing mold cooling mechanism for memory pillow production. It is found that when in use, the bottom of the mold is mostly fixedly connected to the cooling mechanism. When some unexpected situations occur, the staff cannot quickly disassemble and replace it, and can only replace it as a whole, which easily causes waste of resources, thereby reducing the work efficiency and effect of the production and processing of the memory pillow, resulting in poor practicality. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a new memory pillow production mold cooling mechanism which allows the staff to quickly disassemble the mold body through the installation mechanism when an accident occurs, so as to replace or repair it, thereby improving the work efficiency and effect of the production and processing of the memory pillow, thereby enhancing the practicality.

[0005] The utility model discloses a novel mold cooling mechanism for producing memory pillows, comprising a mold main body, a cooling device, a mounting plate and a mounting mechanism, wherein a mounting plate is arranged at the bottom of the cooling device, and the top of the cooling device is in close contact with the bottom of the mold main body, and the bottom of the mold main body is connected to the mounting plate through the mounting mechanism, and the mounting mechanism comprises two groups of fixed plates, two groups of clamping plates, two groups of first clamping blocks, two groups of positioning plates, two groups of supporting blocks, a return plate, an adjustment component and a supporting component, a group of fixed plates are arranged at both ends of the top of the mounting plate respectively, the tops of the two groups of fixed plates are respectively slid in close contact with the bottoms of the clamping plates through the adjustment component, a group of first clamping blocks are respectively arranged at one end of the two groups of clamping plates, two groups of positioning plates are evenly arranged at the bottom of the mold main body, a group of card slots are respectively arranged at the bottoms of one end of the two groups of positioning plates, the two groups of first clamping blocks are respectively clamped with a group of positioning plate card slots, the bottom of the mold main body is respectively evenly connected with the tops of the two groups of supporting blocks, the outer side of the cooling device is connected with the inner side of the return plate, the top of the return plate is evenly in close contact with the bottoms of the two groups of supporting blocks, and the bottom of the return plate is respectively connected to one end of the top of the fixed plate through the supporting component.

[0006] Preferably, the adjustment assembly includes two groups of first screws and two groups of first sliders, a group of sliding grooves are respectively arranged on the top of the two groups of fixed plates, both ends of the two groups of first screws are respectively rotatably connected to one end of the sliding grooves of the fixed plates, the two groups of first sliders are respectively threadedly connected to a group of first screws, and the two groups of first sliders are respectively slidably connected to a group of fixed plate sliding grooves, and the tops of the two groups of first sliders are respectively connected to the bottoms of a group of clamping plates.

[0007] Preferably, the supporting assembly includes two groups of fixed blocks, two groups of pressure plates and a buffer assembly. The tops of the two groups of fixed plates are respectively connected to the bottoms of one group of fixed blocks. The tops of the two groups of fixed blocks are respectively slidably mounted through the buffer assembly and the bottoms of one group of pressure plates, and the tops of the two groups of pressure plates are respectively connected to one end of the bottom of the return plate.

[0008] Preferably, the buffer assembly includes multiple groups of damping rods and multiple groups of connecting springs, the tops of the two groups of fixed blocks are respectively provided with a group of grooves, the bottoms of the two groups of fixed block grooves are respectively and evenly connected to the bottoms of the multiple groups of damping rods, the bottoms of the two groups of pressure plates are respectively and evenly connected to the tops of the multiple groups of damping rods, connecting springs are respectively provided on the outsides of the multiple groups of damping rods, and the bottoms of the two groups of pressure plates are respectively and slidably fitted into the grooves of the fixed blocks.

[0009] Preferably, two groups of sponge pads are further included, and a group of sponge pads are respectively arranged at the bottom of the two groups of support blocks, and the bottoms of the two groups of sponge pads are respectively tightly attached to one end of the top of the return plate.

[0010] Preferably, two groups of rotating handles are further included, and one end of the two groups of first screw rods respectively passes through the fixed plate sliding groove and is connected to one end of a group of rotating handles.

[0011] Compared with the prior art, the utility model has the following beneficial effects of a new mold cooling mechanism for the production of memory pillows: when an accident occurs and the machine cannot work normally, the staff slides the two sets of clamps through the adjustment assembly until one end of the two sets of clamps respectively drives the first clamping block and the positioning plate to disengage from the clamping assembly, and then the staff lifts the mold body, so that the mold body drives the two sets of support blocks to disengage from the return plate and to fit tightly, and makes the bottom of the mold body and the top of the cooling device disengage from the fit tightly, and finally the staff starts to overhaul or replace the mold body. When an accident occurs, the staff can quickly disassemble the mold body through the installation mechanism for replacement or overhaul, thereby improving the work efficiency and effect of the production and processing of memory pillows, and thus enhancing the practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model;

[0013] Figure 2 It is a schematic cross-sectional view of the bottom structure of the utility model;

[0014] Figure 3 It is a front view structural cross-sectional schematic diagram of the utility model;

[0015] Figure 4 It is a partial structure enlarged schematic diagram of A of the utility model;

[0016] Markings in the accompanying drawings: 1. mold body; 2. cooling device; 3. mounting plate; 4. fixing plate; 5. clamping plate; 6. first clamping block; 7. positioning plate; 8. supporting block; 9. return plate; 10. first screw rod; 11. first slider; 12. fixing block; 13. pressure plate; 14. damping rod; 15. connecting spring; 16. sponge pad; 17. rotating handle. DETAILED DESCRIPTION

[0017] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0018] like Figures 1 to 4As shown, the utility model is a new type of mold cooling mechanism for memory pillow production, including a mold body 1, a cooling device 2, a mounting plate 3 and a mounting mechanism. The bottom of the cooling device 2 is provided with a mounting plate 3, and the top of the cooling device 2 is tightly attached to the bottom of the mold body 1, and the bottom of the mold body 1 is connected to the mounting plate 3 through the mounting mechanism. The mounting mechanism includes two groups of fixing plates 4, two groups of clamping plates 5, two groups of first clamping blocks 6, two groups of positioning plates 7, two groups of support blocks 8, return plates 9, adjustment components and support components. A group of fixing plates 4 are respectively provided at both ends of the top of the mounting plate 3. The tops of the two groups of fixing plates 4 are respectively slidably attached to the bottoms of the clamping plates 5 through the adjustment components. One end of the two groups of clamping plates 5 is respectively provided with a group of first clamping blocks 6. Two groups of positioning plates 7 are evenly arranged at the bottom of the mold body 1. A group of card slots are respectively provided at the bottom of one end of the two groups of positioning plates 7. The two groups of first card blocks 6 are respectively clamped with a group of positioning plate 7 card slots. The bottom of the mold body 1 is evenly connected to the top of the two groups of support blocks 8, the outer side of the cooling device 2 is connected to the inner side of the return plate 9, the top of the return plate 9 is evenly and tightly attached to the bottom of the two groups of support blocks 8, and the bottom of the return plate 9 is connected to one end of the top of the fixed plate 4 through the support assembly; when an accident occurs and it cannot work normally, the staff slides the two groups of clamps through the adjustment assembly until one end of the two groups of clamps respectively drives the first clamping block and the positioning plate to disengage from the clamping, and then the staff lifts the mold body, so that the mold body drives the two groups of support blocks to disengage from and stick to the return plate, and makes the bottom of the mold body disengage from and stick to the top of the cooling device, and finally the staff starts to repair or replace. When an accident occurs, the staff can quickly disassemble the mold body through the installation mechanism for replacement or repair, thereby improving the work efficiency and effect of the production and processing of memory pillows, and thus enhancing practicality.

[0019] As a preferred embodiment of the above embodiment, the adjusting assembly includes two groups of first screws 10 and two groups of first sliders 11, and a group of sliding grooves are respectively arranged on the top of the two groups of fixed plates 4. The two ends of the two groups of first screws 10 are respectively rotatably connected to one end of the sliding groove of the fixed plate 4, and the two groups of first sliders 11 are respectively threadedly connected to a group of first screws 10, and the two groups of first sliders 11 are respectively slidably connected to a group of sliding grooves of the fixed plate 4, and the tops of the two groups of first sliders 11 are respectively connected to the bottom of a group of clamping plates 5; the staff rotates the two groups of first screws so that the two groups of first sliders respectively drive the clamping plates to slide until the two groups of clamping plates respectively drive the first clamping block and the positioning plate clamping groove to disengage from the clamping, so that the staff can quickly install and disassemble it, thereby enhancing practicality.

[0020] As a preferred embodiment of the above embodiment, the supporting assembly includes two groups of fixed blocks 12, two groups of pressure plates 13 and buffer assemblies. The tops of the two groups of fixed plates 4 are respectively connected to the bottoms of a group of fixed blocks 12. The tops of the two groups of fixed blocks 12 are respectively slidably mounted through the buffer assemblies and the bottoms of a group of pressure plates 13, and the tops of the two groups of pressure plates 13 are respectively connected to one end of the bottom of the return plate 9; the supporting effect can be improved, thereby enhancing the practicality.

[0021] As a preferred embodiment of the above embodiment, the buffer assembly includes multiple groups of damping rods 14 and multiple groups of connecting springs 15, the tops of the two groups of fixed blocks 12 are respectively provided with a group of grooves, the bottoms of the grooves of the two groups of fixed blocks 12 are respectively and evenly connected to the bottoms of the multiple groups of damping rods 14, the bottoms of the two groups of pressure plates 13 are respectively and evenly connected to the tops of the multiple groups of damping rods 14, the outer sides of the multiple groups of damping rods 14 are respectively provided with connecting springs 15, and the bottoms of the two groups of pressure plates 13 are respectively and slidingly fitted into the grooves of the fixed blocks 12; through the expansion and contraction process of the multiple groups of damping rods and connecting springs, the force caused by the mold body driving the support block to squeeze the return plate can be effectively reduced, and it always keeps close to the support block, etc., thereby enhancing practicality.

[0022] As a preferred embodiment of the above embodiment, two groups of sponge pads 16 are also included. A group of sponge pads 16 are respectively arranged at the bottom of the two groups of support blocks 8, and the bottoms of the two groups of sponge pads 16 are respectively tightly attached to one end of the top of the return plate 9; the wear caused by extrusion friction can be effectively reduced, thereby enhancing practicality.

[0023] As a preferred embodiment of the above, two groups of rotating handles 17 are also included, and one end of the two groups of first screw rods 10 passes through the sliding groove of the fixing plate 4 and is connected to one end of a group of rotating handles 17 respectively; the staff can quickly rotate the first screw rod, thereby enhancing practicality.

[0024] The utility model discloses a novel mold cooling mechanism for producing memory pillows, and its working principle is that when an accident occurs and the machine cannot work normally, the staff rotates the two groups of first screws by rotating the handle, so that the two groups of first sliding blocks respectively drive the clamping plates to slide, until the two groups of clamping plates respectively drive the first clamping blocks and the positioning plate clamping slots to disengage from the clamping, and then the staff lifts the mold body, so that the mold body drives the two groups of support blocks to disengage from and fit closely with the return plate, and makes the bottom of the mold body and the top of the cooling device disengage from and fit closely, and finally the staff starts to inspect or replace the mold.

[0025] The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.

[0026] The “first”, “second” and “third” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.

[0027] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A novel mold cooling mechanism for producing memory pillows, comprising a mold body (1), a cooling device (2), a mounting plate (3) and a mounting mechanism, wherein the mounting plate (3) is arranged at the bottom of the cooling device (2), and the top of the cooling device (2) is in close contact with the bottom of the mold body (1), and the bottom of the mold body (1) is connected to the mounting plate (3) through the mounting mechanism, characterized in that: The mounting mechanism comprises two groups of fixed plates (4), two groups of clamping plates (5), two groups of first clamping blocks (6), two groups of positioning plates (7), two groups of support blocks (8), a return plate (9), an adjustment component and a support component. A group of fixed plates (4) are respectively arranged at both ends of the top of the mounting plate (3). The tops of the two groups of fixed plates (4) are respectively slidably pressed against the bottoms of the clamping plates (5) through the adjustment component. One end of the two groups of clamping plates (5) is respectively arranged with a group of first clamping blocks (6). Two groups of positioning plates (7) are evenly arranged at the bottom of the mold body (1). A group of clamping grooves are respectively arranged at the bottoms of one end of the two groups of positioning plates (7). The two groups of first clamping blocks (6) are respectively clamped with the clamping grooves of a group of positioning plates (7). The bottom of the mold body (1) is respectively evenly connected with the tops of the two groups of support blocks (8). The outer side of the cooling device (2) is connected with the inner side of the return plate (9). The top of the return plate (9) is evenly pressed against the bottoms of the two groups of support blocks (8). The bottom of the return plate (9) is respectively connected with one end of the top of the fixed plate (4) through the support component.

2. A novel mold cooling mechanism for memory pillow production as claimed in claim 1, characterized in that: The adjustment assembly comprises two groups of first screw rods (10) and two groups of first sliding blocks (11); the tops of the two groups of fixed plates (4) are respectively provided with a group of sliding grooves; the two ends of the two groups of first screw rods (10) are respectively rotatably connected to one end of the sliding grooves of the fixed plates (4); the two groups of first sliding blocks (11) are respectively threadedly connected to a group of first screw rods (10); the two groups of first sliding blocks (11) are respectively slidably connected to a group of sliding grooves of the fixed plates (4); and the tops of the two groups of first sliding blocks (11) are respectively connected to the bottoms of a group of clamping plates (5).

3. A novel mold cooling mechanism for memory pillow production as claimed in claim 2, characterized in that: The supporting assembly comprises two groups of fixed blocks (12), two groups of pressing plates (13) and a buffer assembly. The tops of the two groups of fixed plates (4) are respectively connected to the bottoms of one group of fixed blocks (12). The tops of the two groups of fixed blocks (12) are respectively slidably mounted through the buffer assembly and the bottoms of one group of pressing plates (13). The tops of the two groups of pressing plates (13) are respectively connected to one end of the bottom of the return plate (9).

4. A novel mold cooling mechanism for memory pillow production as claimed in claim 3, characterized in that: The buffer assembly comprises a plurality of groups of damping rods (14) and a plurality of groups of connecting springs (15); the tops of the two groups of fixing blocks (12) are respectively provided with a group of grooves; the bottoms of the grooves of the two groups of fixing blocks (12) are respectively evenly connected to the bottoms of the plurality of groups of damping rods (14); the bottoms of the two groups of pressing plates (13) are respectively evenly connected to the tops of the plurality of groups of damping rods (14); connecting springs (15) are respectively provided on the outsides of the plurality of groups of damping rods (14); and the bottoms of the two groups of pressing plates (13) are respectively slidably fitted to the grooves of a fixing block (12).

5. A novel mold cooling mechanism for memory pillow production as claimed in claim 4, characterized in that: It also includes two groups of sponge pads (16), each of which is provided with a group of sponge pads (16) at the bottom of each of the two groups of support blocks (8), and the bottoms of the two groups of sponge pads (16) are respectively in close contact with one end of the top of the return plate (9).

6. A novel mold cooling mechanism for memory pillow production as claimed in claim 5, characterized in that: It also includes two groups of rotating handles (17), one end of the two groups of first screw rods (10) respectively passes through the sliding groove of the fixing plate (4) and is connected to one end of a group of rotating handles (17).