Coating auxiliary device for vacuum insulated panel
By designing a cladding auxiliary device for vacuum insulation plates, the problems of fragility of the core plate and uneven welds during the cladding and welding process of vacuum insulation plates are solved, and more efficient cladding and welding quality is achieved.
Patent Information
- Application Number
- CN202421786934.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-26
AI Technical Summary
When the vacuum insulation plate is manually coated and welded with non-woven fabric, the core plate is prone to fragmentation and the flatness of the weld cannot be guaranteed.
A cladding auxiliary device is designed, including a base, working plane, fixed sorghum and positioning beam. Through the cooperation of these components, the non-woven fabric and core plate can be stably supported, and the flatness and stability during welding can be achieved through the cooperation of fixed sorghum and soldering iron.
It effectively solves the problems of fragile core plates and uneven welds, and improves the coating efficiency and welding quality.
Smart Images

Figure CN222819565U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat insulation board processing, in particular to a covering auxiliary device for a vacuum heat insulation board. Background Art
[0002] Vacuum Insulation Panel is one of the most efficient thermal insulation materials with excellent thermal insulation performance. It uses the vacuum process to keep the internal core material in a vacuum state, effectively avoiding heat transfer caused by air convection. Through other special structures and process designs, the thermal conduction and thermal radiation of the material are reduced to the lowest level. The thermal conductivity can be as low as 1.5mW / (m 2 K), which is only one tenth of traditional insulation materials. Under the same insulation technical requirements, vacuum insulation panels have the advantages of thin thickness, small volume, and light weight. Since its development, they have been actively developed and applied in many fields such as aerospace, building exterior walls, household appliances, cold chain logistics, etc.
[0003] The core material of the vacuum insulation panel is a rectangular block formed by compacting, cutting, and trimming powders of fumed silica and inorganic fibers. The thickness varies from 10 to 40 mm, and the length and width vary from 100 to 600 mm. In order to facilitate the subsequent installation of barrier bags, vacuuming, barrier bag folding and sealing, the core board must be wrapped (coated) with non-woven fabric.
[0004] However, since the core board is fragile, it is not possible to make a bag with non-woven fabric in advance and then fill it with the core board. Currently, the only way is to manually wrap the non-woven fabric on the surface of the core board and then use an electric soldering iron to hot-melt weld and seal the edges. This method is inefficient and easily causes the core board to break. In addition, there is no structural support during welding, and the weld cannot be guaranteed to be smooth. Utility Model Content
[0005] The utility model aims to provide a covering auxiliary device for a vacuum insulation panel, so as to solve the problem that the core board is easy to break and the flatness of the weld cannot be guaranteed when the non-woven fabric is manually covered and welded.
[0006] The utility model is realized by the following technical solutions:
[0007] A covering auxiliary device for a vacuum insulation panel comprises a base, a working plane is horizontally provided on the top of the base, and the working plane is used to place the non-woven fabric for covering and the core material board to be covered; a height-fixing beam, which is horizontally arranged and slidably cooperates with the base in the vertical direction, and the setting height of the top of the height-fixing beam is higher than the setting height of the working plane; a positioning beam, which is horizontally arranged and slidably cooperates with the base in the horizontal direction, and the positioning beam is arranged parallel to the height-fixing beam, and the bottom surface of the positioning beam is in close contact with the working plane.
[0008] Optionally, the base is in the shape of a horizontally arranged rectangular plate, and the top surface of the base is the working plane; the height-fixing beam is located on the wide side of the base, and is attached to the rectangular surface formed by the wide side and height line of the base; the positioning beam is arranged parallel to the wide side of the base, and slides along the long side of the base.
[0009] Optionally, slide grooves are opened on both sides of the base in the width direction, and the slide grooves are arranged parallel to the long sides of the base; sliders are connected to both ends of the positioning beam, and the two sliders correspond to the two slide grooves respectively. The slider is screwed with a first positioning bolt, and the diameter of the first positioning bolt matches the groove width of the slide groove. The slider is slidably matched with the corresponding slide groove through the first positioning bolt, and the end of the first positioning bolt can be tightly pressed against the bottom of the corresponding slide groove.
[0010] Optionally, the distance between the two sliders matches the width of the base, and the positioning beam is clamped on the base through the two sliders.
[0011] Optionally, the height-fixing beam is provided with at least one pair of lifting grooves in the vertical direction, and the lifting grooves are slidably sleeved with a second positioning bolt; the second positioning bolt is vertically screwed to one side of the length direction of the base; when the second positioning bolt is loosened, the height-fixing beam can be lifted and lowered through the sliding cooperation between the lifting grooves and the second positioning bolt; when the second positioning bolt is tightened, the height-fixing beam is fixedly connected to the base.
[0012] Optionally, it also includes a positioning ruler, which is in the shape of a rectangular sheet and has a width greater than half the thickness of the core board to be covered; the positioning ruler is used to be vertically erected on the top surface of the height-fixing beam to press the two side ends of the non-woven fabric for covering onto the top surface of the height-fixing beam to facilitate the welding of the two side ends of the non-woven fabric for covering.
[0013] Optionally, it also includes an electric soldering iron, which is used to weld the two side ends of the non-woven fabric used for covering along the pressure line between the positioning ruler and the height-fixing beam.
[0014] Optionally, the thickness of the positioning ruler is 1-2 mm.
[0015] Optionally, it also includes a non-woven fabric pressing block, the length of which is greater than the width of the non-woven fabric used for covering; the non-woven fabric pressing block can slide with the base along the working plane to flatten and press the non-woven fabric used for covering.
[0016] Optionally, a weight-reducing groove is dug at the bottom of the base.
[0017] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0018] The utility model provides a covering auxiliary device for a vacuum insulation panel, which provides a stable and effective support for the covering non-woven fabric and the core material board to be covered by setting a base and a working plane on the top of the base, and uses the height-fixing beam and the positioning beam to plan an area matching the covering non-woven fabric on the working plane, and the covering non-woven fabric is flatly placed in the area, and one end of the covering non-woven fabric in the length direction is placed on the top surface of the height-fixing beam, and then, the core material board to be covered is placed above the covering non-woven fabric, and one side of the core material board to be covered is attached to the height-fixing beam to fold the covering non-woven fabric on this side into a right angle; then, the end of the covering non-woven fabric away from the height-fixing beam is lifted up and covered on the top surface of the core material board to be covered until the ends on both sides are attached to the height-fixing beam. The top surface of the beam can then be welded along the right-angled edge formed between the top surface of the height-fixing beam and the side wall of the core board to be covered to ensure the flatness of the weld. After welding is completed, the core board to be covered is turned 90 degrees, and the edges on both sides are welded in the same way, so that the core board to be covered is completely covered in the non-woven fabric for covering, and then it can be placed in a hot air furnace for heat shrinkage treatment to complete the processing; through the sliding cooperation between the height-fixing beam and the base, the relative height between the top surface of the height-fixing beam and the working plane can be adjusted to adjust the relative position of the weld according to the core board to be covered with different thicknesses; through the mutual cooperation of the above-mentioned features, the covering auxiliary device for vacuum insulation panels can effectively solve the problem that the core board is easy to break and the flatness of the weld cannot be guaranteed when the non-woven fabric is manually covered and welded. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described herein are used to provide a further understanding of the embodiments of the present utility model, constitute a part of this application, and do not constitute a limitation of the embodiments of the present utility model. In the drawings:
[0020] Figure 1 A schematic side view of a covering auxiliary device for a vacuum insulation panel provided in an embodiment of the utility model;
[0021] Figure 2 A schematic top view of a covering auxiliary device for a vacuum insulation panel provided in an embodiment of the utility model;
[0022] Figure 3 A schematic front view of a covering auxiliary device for a vacuum insulation panel provided in an embodiment of the utility model;
[0023] Figure 4 A partial enlarged view of the height-fixing beam of the side view schematic diagram of the covering auxiliary device for the vacuum insulation panel provided in an embodiment of the utility model.
[0024] Marks and corresponding parts names in the attached drawings:
[0025] 1-non-woven fabric for coating; 2-core board to be coated; 10-base; 11-working plane; 12-slide; 20-height-fixed beam; 21-lifting groove; 22-second positioning bolt; 30-positioning beam; 31-sliding block; 311-first positioning bolt; 40-positioning ruler; 41-electric soldering iron; 50-non-woven fabric pressing block. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with embodiments and drawings. The schematic implementation manner of the utility model and its description are only used to explain the utility model and are not intended to limit the utility model.
[0027] Example
[0028] Please refer to Figures 1 to 4 The present embodiment provides a covering auxiliary device for a vacuum insulation panel, comprising a base 10, wherein a working plane 11 is horizontally provided on the top of the base 10, wherein the working plane 11 is used to place the non-woven fabric 1 for covering and the core material board 2 to be covered; a second height-fixing beam 20 is horizontally arranged and slidably cooperates with the base 10 in a vertical direction, and a setting height of the top of the height-fixing beam 20 is higher than a setting height of the working plane 11; a third positioning beam 30 is horizontally arranged and slidably cooperates with the base 10 in a horizontal direction, wherein the positioning beam 30 is arranged parallel to the height-fixing beam 20, and a bottom surface of the positioning beam 30 is in close contact with the working plane 11.
[0029] The utility model provides a covering auxiliary device for a vacuum insulation panel, which provides a base 10 and a working plane 11 on the top of the base 10 to provide stable and effective support for the covering non-woven fabric 1 and the core material board 2 to be covered. The height-fixing beam 20 and the positioning beam 30 are provided, and the two are used to plan an area matching the covering non-woven fabric 1 on the working plane 11, and the covering non-woven fabric 1 is flatly placed in the area, and one end of the covering non-woven fabric 1 in the length direction is placed on the top surface of the height-fixing beam 20, and then, the core material board 2 to be covered is placed above the covering non-woven fabric 1, and one side of the core material board 2 to be covered is attached to the height-fixing beam 20, so that the covering non-woven fabric 1 on this side is folded into a right angle; then, the end of the covering non-woven fabric 1 away from the height-fixing beam 20 is lifted and covered on the top surface of the core material board 2 to be covered, until both ends are The head is attached to the top surface of the height-fixing beam 20, and then welding can be performed along the right-angled edge formed between the top surface of the height-fixing beam 20 and the side wall of the core board 2 to be coated to ensure the flatness of the weld. After welding is completed, the core board 2 to be coated is turned 90°, and the edges on both sides are welded in the same way, so that the core board 2 to be coated is completely coated in the non-woven fabric 1 for coating, and then it can be placed in a hot air furnace for heat shrinkage treatment to complete the processing; through the sliding cooperation between the height-fixing beam 20 and the base 10, the relative height between the top surface of the height-fixing beam 20 and the working plane 11 can be adjusted to adjust the relative position of the weld according to the core board 2 to be coated with different thicknesses; through the mutual cooperation of the above-mentioned features, the coating auxiliary device for the vacuum insulation panel can effectively solve the problem that the core board is easy to break and the flatness of the weld cannot be guaranteed when the non-woven fabric is manually coated and welded.
[0030] In order to further explain the specific structure of the base 10, the base 10 is in the shape of a horizontally arranged rectangular plate, and the top surface of the base 10 is the working plane 11; the height-fixing beam 20 is located on the wide side of the base 10, and is attached to the rectangular surface formed by the wide side and the height line of the base 10; the positioning beam 30 is arranged parallel to the wide side of the base 10, and slides along the long side of the base 10.
[0031] In order to further explain the specific structure of the sliding cooperation between the positioning beam 30 and the base 10, the base 10 is provided with sliding grooves 12 on both sides in the width direction, and the sliding grooves 12 are arranged parallel to the long sides of the base 10; sliders 31 are connected to both ends of the positioning beam 30, and the two sliders 31 correspond to the two sliding grooves 12 respectively, and the slider 31 is screwed with a first positioning bolt 311, and the diameter of the first positioning bolt 311 matches the groove width of the sliding groove 12, and the slider 31 is slidingly cooperated with the corresponding sliding groove 12 through the first positioning bolt 311, and the end of the first positioning bolt 311 can be tightly pressed against the bottom of the corresponding sliding groove 12.
[0032] Through the above arrangement, the positioning beam 30 can be stably directional-slidably adjusted along the base 10 and can be fixedly positioned at any point of the sliding track.
[0033] In order to further improve the structural stability and prevent the positioning beam 30 from unnecessary displacement or swing in the length direction, the distance between the two sliders 31 matches the width of the base 10 , and the positioning beam 30 is clamped on the base 10 by the two sliders 31 .
[0034] It should be noted that the above-mentioned clamping only expresses that the widths are equivalent, but does not mean that there is a situation of mutual squeezing.
[0035] In order to further explain the specific structure of the height-fixing beam 20, the height-fixing beam 20 is provided with at least one pair of lifting grooves 21 along the vertical direction, and the lifting grooves 21 are slidably sleeved with a second positioning bolt 22; the second positioning bolt 22 is vertically screwed to one side of the length direction of the base 10; when the second positioning bolt 22 is loosened, the height-fixing beam 20 can be lifted and lowered through the sliding cooperation between the lifting grooves 21 and the second positioning bolt 22; when the second positioning bolt 22 is tightened, the height-fixing beam 20 is fixedly connected to the base 10.
[0036] In order to further flatten and position the ends of the non-woven fabric 1 for covering, so as to further facilitate welding, the above-mentioned covering auxiliary device for the vacuum insulation panel also includes a positioning ruler 40, which is in the shape of a rectangular sheet, and the width of the positioning ruler 40 is greater than half the thickness of the core board 2 to be covered; the positioning ruler 40 is used to be vertically erected on the top surface of the height-fixing beam 20, so as to press the two side ends of the non-woven fabric 1 for covering to the top surface of the height-fixing beam 20, so as to facilitate the welding of the two side ends of the non-woven fabric 1 for covering.
[0037] It should be noted that the above-mentioned covering auxiliary device for the vacuum insulation panel also includes an electric soldering iron 41, and the electric soldering iron 41 is used to weld the two side ends of the covering non-woven fabric 1 along the pressure line between the positioning ruler 40 and the height-fixing beam 20.
[0038] Preferably, in order to prevent the positioning ruler 40 from affecting the flatness and protrusion of the welding point, the thickness of the positioning ruler 40 is 1-2 mm.
[0039] In order to facilitate flattening the non-woven fabric 1 for wrapping on the working plane 11 and pressing it after flattening, the above-mentioned covering auxiliary device for the vacuum insulation panel also includes a non-woven fabric pressing block 50, and the length of the non-woven fabric pressing block 50 is greater than the width of the non-woven fabric 1 for wrapping; the non-woven fabric pressing block 50 can slide along the working plane 11 and cooperate with the base 10 to flatten and press the non-woven fabric 1 for wrapping.
[0040] Preferably, a weight-reducing groove is dug at the bottom of the base 10 .
[0041] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A covering auxiliary device for a vacuum insulation panel, characterized in that: include: A base (10), wherein a working plane (11) is horizontally provided on the top of the base (10), and the working plane (11) is used to place the non-woven fabric (1) for coating and the core material board (2) to be coated; A height-fixing beam (20), the height-fixing beam (20) being arranged horizontally and slidingly matched with the base (10) in a vertical direction, the setting height of the top of the height-fixing beam (20) being higher than the setting height of the working plane (11); A positioning beam (30), wherein the positioning beam (30) is arranged horizontally and slides with the base (10) in a horizontal direction, the positioning beam (30) is arranged parallel to the height-fixing beam (20), and the bottom surface of the positioning beam (30) is in close contact with the working plane (11).
2. The covering auxiliary device for vacuum insulation panels according to claim 1, characterized in that: The base (10) is in the shape of a horizontally arranged rectangular plate, and the top surface of the base (10) is the working plane (11); The height-fixing beam (20) is located on the wide side of the base (10) and is attached to a rectangular surface formed by the wide side and the height line of the base (10); The positioning beam (30) is arranged parallel to the wide side of the base (10) and slides along the long side of the base (10).
3. The covering auxiliary device for vacuum insulation panels according to claim 2, characterized in that: Slide grooves (12) are provided on both sides of the base (10) in the width direction, and the slide grooves (12) are arranged parallel to the long sides of the base (10); Slide blocks (31) are connected to both ends of the positioning beam (30), and the two slide blocks (31) correspond to the two slide grooves (12) respectively. The slide block (31) is screwed with a first positioning bolt (311), and the diameter of the first positioning bolt (311) matches the groove width of the slide groove (12). The slide block (31) is slidably matched with the corresponding slide groove (12) through the first positioning bolt (311), and the end of the first positioning bolt (311) can be tightly pressed against the groove bottom of the corresponding slide groove (12).
4. The covering auxiliary device for vacuum insulation panels according to claim 3, characterized in that: The distance between the two sliders (31) matches the width of the base (10), and the positioning beam (30) is clamped on the base (10) by the two sliders (31).
5. The covering auxiliary device for vacuum insulation panels according to claim 2, characterized in that: The height-fixing beam (20) is provided with at least one pair of lifting grooves (21) in the vertical direction, and the lifting grooves (21) are slidably sleeved with second positioning bolts (22); The second positioning bolt (22) is vertically screwed to one side of the base (10) in the length direction; When the second positioning bolt (22) is loosened, the height-fixing beam (20) can be lifted or lowered through the sliding cooperation between the lifting groove (21) and the second positioning bolt (22); When the second positioning bolt (22) is tightened, the height-fixing beam (20) is fixedly connected to the base (10).
6. The covering auxiliary device for vacuum insulation panels according to claim 1, characterized in that: It also comprises a positioning ruler (40), the positioning ruler (40) is in the shape of a rectangular sheet, and the width of the positioning ruler (40) is greater than half the thickness of the core material board (2) to be coated; The positioning ruler (40) is used to be vertically erected on the top surface of the height-fixing beam (20) so as to press the two side ends of the covering non-woven fabric (1) onto the top surface of the height-fixing beam (20) to facilitate welding of the two side ends of the covering non-woven fabric (1).
7. The auxiliary covering device for vacuum insulation panels according to claim 6, characterized in that: It also includes an electric soldering iron (41), which is used to weld the two side ends of the non-woven fabric (1) used for covering along the pressure line between the positioning ruler (40) and the height-fixing beam (20).
8. The covering auxiliary device for a vacuum insulation panel according to claim 6, characterized in that: The thickness of the positioning ruler (40) is 1-2 mm.
9. The covering auxiliary device for vacuum insulation panels according to claim 1, characterized in that: It also includes a non-woven fabric pressing block (50), wherein the length of the non-woven fabric pressing block (50) is greater than the width of the non-woven fabric (1) used for covering; The non-woven fabric pressing block (50) can be slidably matched with the base (10) along the working plane (11) to flatten and press the non-woven fabric (1) for covering.
10. The covering auxiliary device for vacuum insulation panels according to claim 1, characterized in that: A weight-reducing groove is dug at the bottom of the base (10).