Vulcanizing device for repairing strip of conveying belt
By designing a conveyor belt repair strip vulcanization device that automatically lays silicone oil paper, the problem of inefficiency caused by manual laying of silicone oil paper in the vulcanization process in the prior art is solved, and a more efficient and safer vulcanization process is achieved.
Patent Information
- Application Number
- CN202421417315.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing conveyor belt repair strip vulcanization device requires personnel to use external equipment to lay silicone oil paper during the vulcanization process, which is inefficient.
A conveyor belt repair strip vulcanization device including a flat trolley mechanism and a laying mechanism is designed, and the automatic laying of silicone oil paper is realized through the mobile unit and the output unit. The mobile unit consists of a rack, a limit slide, a pulley and a drive motor. The output unit includes a mounting frame, a card frame, an output roller and a drive motor to realize the automatic output and laying of silicone oil paper.
The automatic laying of silicone oil paper is realized, the vulcanization efficiency is improved, the waiting time and possible errors of manual operation are reduced, the entire vulcanization process is made more rapid and efficient, and the safety of operations is improved, and the safety hazards of manual contact are reduced.
Smart Images

Figure CN222819599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of repair strip vulcanization devices, in particular to a conveyor belt repair strip vulcanization device. Background Art
[0002] The plate vulcanizing device is an important industrial equipment. The device vulcanizes the material to be vulcanized under specific conditions by precisely controlling parameters such as temperature, pressure and time, thereby obtaining the desired product.
[0003] After checking the public (announcement) number: CN205799975U, a conveyor belt vulcanization device is disclosed, which includes two film rollers, two non-woven fabric adding mechanisms and a cold pressing mechanism, the non-woven fabric adding mechanism includes a non-woven fabric roller, a tensioning block and a guide wheel, the tensioning block is an elastic block, and is against the roller shaft of the non-woven fabric roller, the two film rollers are an upper film roller and a lower film roller, the two non-woven fabric adding mechanisms are an upper non-woven fabric adding mechanism and a lower non-woven fabric adding mechanism, the non-woven fabric output by the upper non-woven fabric adding mechanism is located above the upper film, and the non-woven fabric output by the lower non-woven fabric adding mechanism is located below the lower film. The utility model can automatically add non-woven fabric and ensure that the non-woven fabric is flat and wrinkle-free on the film surface.
[0004] Based on the above-mentioned prior art, the existing conveyor belt repair strip vulcanization device still has the following problems: the existing conveyor belt repair strip vulcanization device usually needs to lay silicone oil paper during the vulcanization process, but the existing laying method requires personnel to use external equipment for laying, which is inefficient. Therefore, the utility model provides a conveyor belt repair strip vulcanization device. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides a conveyor belt repair strip vulcanization device, which solves the following problems existing in the existing conveyor belt repair strip vulcanization device: the existing conveyor belt repair strip vulcanization device usually needs to lay silicone oil paper during the vulcanization process, but the existing laying method requires personnel to use external equipment for laying, which is inefficient.
[0006] To achieve the above purpose, the utility model is implemented by the following technical solutions: a conveyor belt repair strip vulcanization device, including a vulcanization device body, a flat trolley mechanism is arranged on the top of the vulcanization device body, and a laying mechanism is arranged on the front side of the flat plate of the flat trolley on the flat trolley mechanism for automatically laying silicone oil paper, and the laying mechanism includes:
[0007] The mobile unit is arranged on the front side of the flatbed of the flatbed trolley on the flatbed trolley mechanism, and includes two racks installed on both sides of the flatbed, a limiting slide groove is provided at the bottom of the rack, a limiting pulley is rotatably and slidably installed inside the limiting slide groove, a mounting plate is rotatably installed on one side of the limiting pulley, a first driving motor is fixedly installed on one side of the mounting plate, and a gear is fixedly installed on the side of the mounting plate away from the first driving motor;
[0008] The output unit is arranged at the front side of the moving unit and is used for outputting the silicone oil paper.
[0009] Preferably, the output unit includes a mounting frame fixedly mounted on the front end of the rack, a card frame fixedly mounted on the top of the mounting frame, a silicone oil paper roll rotatably mounted inside the card frame, an output frame fixedly mounted on the top of the mounting frame, a second drive motor fixedly mounted on the left side of the output frame, an output roller rotatably mounted inside the output frame, and an auxiliary roller rotatably mounted inside the output frame.
[0010] Preferably, the gear is mounted in meshing engagement with a rack.
[0011] Preferably, the output end of the first driving motor passes through the mounting plate and is fixedly connected to the gear.
[0012] Preferably, the output end of the second driving motor passes through the output frame and is fixedly connected to the output roller.
[0013] Preferably, the silicone oil paper roll slides from the top of the card frame and is inserted into the interior of the card frame.
[0014] The utility model provides a conveyor belt repair strip vulcanizing device. Compared with the prior art, it has the following beneficial effects:
[0015] (1) In the conveyor belt repair strip vulcanization device, the first drive motor drives the gear to rotate, thereby driving the moving unit to move back and forth, thereby realizing automatic laying of silicone oil paper, improving the vulcanization efficiency, reducing the waiting time and possible errors of manual operation, and making the entire vulcanization process faster and more efficient.
[0016] (2) In the conveyor belt repair strip vulcanization device, the second drive motor drives the output roller to rotate, thereby driving the silicone oil paper roll to be output, thereby improving the safety of the operation, reducing manual contact and potential safety hazards, and making the entire vulcanization operation safer and more reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural diagram of the utility model from the left;
[0018] Figure 2 It is a three-dimensional structural diagram of the laying mechanism of the utility model;
[0019] Figure 3 This is a three-dimensional structural diagram of the mobile unit of the utility model;
[0020] Figure 4 It is a three-dimensional structural diagram of the output unit of the utility model.
[0021] In the figure: 1-vulcanizing device body, 2-laying mechanism, 21-moving unit, 211-rack, 212-limiting slide, 213-limiting pulley, 214-mounting plate, 215-first driving motor, 216-gear, 22-output unit, 221-mounting frame, 222-cage, 223-silicone oil paper roll, 224-output frame, 225-second driving motor, 226-output roller, 227-auxiliary roller, 3-flat trolley mechanism. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0024] A conveyor belt repair strip vulcanizing device comprises a vulcanizing device body 1, a flatbed trolley mechanism 3 is arranged on the top of the vulcanizing device body 1, a laying mechanism 2 is arranged on the front side of the flatbed of the flatbed trolley on the flatbed trolley mechanism 3 for automatically laying silicone oil paper, and the laying mechanism 2 comprises:
[0025] The mobile unit 21 is arranged on the front side of the flatbed of the flatbed trolley on the flatbed trolley mechanism 3, and includes two racks 211 installed on both sides of the flatbed, a limiting slide groove 212 is provided at the bottom of the rack 211, a limiting pulley 213 is rotatably and slidably installed inside the limiting slide groove 212, a mounting plate 214 is rotatably installed on one side of the limiting pulley 213, a first driving motor 215 is fixedly installed on one side of the mounting plate 214, and a gear 216 is fixedly installed on the side of the mounting plate 214 away from the first driving motor 215;
[0026] The output unit 22 is disposed at the front side of the moving unit 21 and is used to output the silicone oil paper.
[0027] The vulcanizing device adopts a double-sided cold end design with a cold end width between 350 and 450 mm, which can meet the needs of repairing conveyor belts of different specifications. The lower plane of the vulcanizing device is engraved with grooves, and a silicone plate is placed in the groove. The thickness of the silicone plate is between 25 and 30 mm and has good temperature resistance. It can work stably at a high temperature of 150°C to ensure the uniformity and quality of the vulcanization of the repair strip.
[0028] A repair strip curling device is provided at the front of the vulcanizing device. The device adopts a design similar to that of a movie reel. The vulcanized repair strip is automatically curled under the action of the device, which is convenient for subsequent collection and use.
[0029] The vulcanizing device is provided with an automatic repair strip forming device, including a four-layer repair strip inverting device, which can automatically separate and form the multi-layer repair strips, thereby improving the forming accuracy and efficiency of the repair strips.
[0030] The first drive motor 215 is of model OMV800, which is electrically connected to an external power supply and is opened and closed by a person operating the control panel. The operation of the first drive motor 215 drives the gear 216 to rotate, thereby driving the mobile unit 21 to move back and forth, thereby realizing automatic laying of silicone oil paper, improving vulcanization efficiency, reducing the waiting time and possible errors of manual operation, and making the entire vulcanization process faster and more efficient.
[0031] In this embodiment, the output unit 22 includes a mounting frame 221 fixedly mounted on the front end of the rack 211, a card frame 222 is fixedly mounted on the top of the mounting frame 221, a silicone oil paper roll 223 is rotatably mounted inside the card frame 222, an output frame 224 is fixedly mounted on the top of the mounting frame 221, a second driving motor 225 is fixedly mounted on the left side of the output frame 224, an output roller 226 is rotatably mounted inside the output frame 224, and an auxiliary roller 227 is rotatably mounted inside the output frame 224.
[0032] The second drive motor 225 is of model OMV800, which is electrically connected to an external power supply and is opened and closed by a person operating the control panel. The operation of the second drive motor 225 drives the output roller 226 to rotate, thereby driving the silicone oil paper of the silicone oil paper roll 223 to be output, thereby improving the safety of the operation, reducing manual contact and potential safety hazards, and making the entire vulcanization operation safer and more reliable.
[0033] In this embodiment, the gear 216 is meshed with the rack 211 .
[0034] In this embodiment, the output end of the first driving motor 215 passes through the mounting plate 214 and is fixedly connected to the gear 216 .
[0035] In this embodiment, the output end of the second driving motor 225 passes through the output frame 224 and is fixedly connected to the output roller 226 .
[0036] In this embodiment, the silicone oil paper roll 223 slides from the top of the bracket 222 and is inserted into the inside of the bracket 222 .
[0037] The silicone oil paper roll 223 slides from the top of the card frame 222 and is inserted into the interior of the card frame 222 , so that the silicone oil paper roll 223 can be easily replaced.
[0038] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0039] During operation, the user first connects the device to an external power source and places the vulcanized material on a flat plate. The first drive motor 215 runs to drive the gear 216 to rotate, thereby driving the mobile unit 21 to move backward. At this time, the second drive motor 225 runs to drive the output roller 226 to rotate, thereby driving the silicone oil paper of the silicone oil paper roll 223 to be output. While outputting, the first drive motor 215 runs in the reverse direction to drive the mobile unit 21 to move forward to lay the silicone oil paper. Then the flatbed trolley moves to the inside of the vulcanization space for vulcanization. After vulcanization is completed, the flatbed trolley moves to the original position. The personnel cut off the used silicone oil paper, take down the vulcanized repair strip, and retract the repair strip through the repair strip curling device set on the front side of the vulcanization device body 1.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A conveyor belt repair strip vulcanizing device, comprising a vulcanizing device body (1), a flat trolley mechanism (3) is arranged on the top of the vulcanizing device body (1), characterized in that: The flat plate front side of the flat plate trolley on the flat plate trolley mechanism (3) is provided with a laying mechanism (2) for automatically laying silicone oil paper, and the laying mechanism (2) comprises: The mobile unit (21) is arranged on the front side of the flatbed of the flatbed trolley on the flatbed trolley mechanism (3), and comprises two racks (211) installed on both sides of the flatbed, a limiting slide groove (212) is provided at the bottom of the rack (211), a limiting pulley (213) is rotatably and slidably installed inside the limiting slide groove (212), a mounting plate (214) is rotatably installed on one side of the limiting pulley (213), a first driving motor (215) is fixedly installed on one side of the mounting plate (214), and a gear (216) is fixedly installed on the side of the mounting plate (214) away from the first driving motor (215); The output unit (22) is arranged at the front side of the moving unit (21) and is used to output the silicone oil paper.
2. A conveyor belt repair strip vulcanizing device according to claim 1, characterized in that: The output unit (22) comprises a mounting frame (221) fixedly mounted on the front end of the rack (211); a card frame (222) is fixedly mounted on the top of the mounting frame (221); a silicone oil paper roll (223) is rotatably mounted inside the card frame (222); an output frame (224) is fixedly mounted on the top of the mounting frame (221); a second driving motor (225) is fixedly mounted on the left side of the output frame (224); an output roller (226) is rotatably mounted inside the output frame (224); and an auxiliary roller (227) is rotatably mounted inside the output frame (224).
3. A conveyor belt repair strip vulcanizing device according to claim 1, characterized in that: The gear (216) is meshed and installed with the rack (211).
4. A conveyor belt repair strip vulcanizing device according to claim 1, characterized in that: The output end of the first driving motor (215) passes through the mounting plate (214) and is fixedly connected to the gear (216).
5. A conveyor belt repair strip vulcanizing device according to claim 2, characterized in that: The output end of the second driving motor (225) passes through the output frame (224) and is fixedly connected to the output roller (226).
6. A conveyor belt repair strip vulcanizing device according to claim 2, characterized in that: The silicone oil paper roll (223) slides from the top of the card frame (222) and is inserted into the interior of the card frame (222).