Distribution conveying line for stator automation line
By designing an adjustment mechanism and a limiting mechanism on the roller support of the stator automatic line, the convenient adjustment and stability of the roller support are achieved, and the problem of inconvenient adjustment of the tilt angle of the unloading roller in the prior art is solved.
Patent Information
- Application Number
- CN202421872174.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The inclination angle adjustment of the loading roller of the existing stator automatic wire is inconvenient, and the nuts on both sides need to be adjusted at the same time, which is complicated to operate.
A material distribution conveying line for automatic stator wire including an adjustment mechanism is designed. By setting an adjustment mechanism at the other end of the roller support, the height adjustment of the roller support and the inclination at different angles are achieved by movable connections between the upper support arm, the lower support arm and the crossbar. At the same time, the limiting mechanism ensures that the roller bracket maintains a fixed inclination angle.
It realizes convenient adjustment and stability of the roller bracket, avoids cumbersome operation problems, and improves overall operation convenience and stability.
Smart Images
Figure CN222820712U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stator production equipment, in particular to a material distribution and conveying line for a stator automatic line. Background Art
[0002] The stator is the stationary part of the motor or generator, which consists of three parts: the stator core, the stator winding and the frame. The stator plays a key role in the motor or generator. It is a component used to generate a rotating magnetic field.
[0003] The stator core is a key component of rotating electrical machines such as motors or generators. It is usually made of many thin, insulating silicon steel sheets (or ferromagnetic materials) stacked together to reduce eddy current loss and hysteresis loss. These silicon steel sheets are punched into slots with specific shapes for embedding windings (i.e. coils).
[0004] The stator core needs to be inspected after production. The qualified products and unqualified products will be transported to two different unloading rollers through the dividing table. The unloading roller is tilted as a whole. The products will slide down along the roller and be taken away by the workers. The adjustment of the inclination angle of the existing unloading roller mainly depends on the two nuts located at the bottom of both sides thereof. The inclination angle is adjusted by adjusting the height of the nuts. This adjustment method is not only time-consuming and labor-intensive, but also requires the nuts on both sides to be adjusted to the same height during adjustment, which is inconvenient to operate.
[0005] Therefore, there is an urgent need for a stator automatic line material distribution conveyor line that is easy to adjust. Summary of the invention
[0006] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a material distribution conveying line for a stator automatic line which is easy to adjust.
[0007] The purpose of the utility model is achieved in this way:
[0008] A material distribution conveyor line for a stator automatic line comprises a material distribution platform bracket, a material distribution cylinder is fixedly installed on the top of the material distribution platform bracket, a material distribution roller is fixedly installed on the slide seat of the material distribution cylinder, a driving motor for driving the rotation of the material distribution roller is fixedly installed on the outer wall of the material distribution roller, a conveyor line bracket for carrying the roller bracket is arranged on one side of the material distribution platform bracket, a first unloading roller and a second unloading roller are fixedly installed on the top of the roller bracket, the roller bracket is installed above the conveyor line bracket, and one end of the roller bracket is movably connected to the conveyor line bracket, and the roller bracket The other end of the frame is supported by an adjusting mechanism, and the adjusting mechanism includes an upper supporting plate fixedly installed at the bottom of the other end of the roller bracket and a lower supporting plate fixedly installed at the top of the other end of the conveyor line bracket. An upper supporting arm is movably installed at the bottom of the upper supporting plate, and a cross bar is clamped and installed at the other end of the upper supporting arm. The cross bar is clamped and fixed by a buckle plate fixedly installed at the end of the upper supporting arm, and a hinge seat is fixedly installed on the lower supporting plate, and the hinge seat is movably connected to the cross bar through the lower supporting arm. A limiting mechanism that limits the adjusting mechanism is also installed above one end of the conveyor line bracket.
[0009] Preferably, one end of the lower support arm is movably connected to the hinge seat, and the other end of the lower support arm is movably connected to the cross bar.
[0010] Preferably, the limiting mechanism includes a support plate fixedly mounted on a conveyor line support, a bottom plate is provided in the middle position of the support plate, limiting screws are fixedly provided on both sides of the bottom plate, a top plate is sleeved and installed on the limiting screws, the top plate and the limiting screws are fixed by nuts, a limiting plate is fixedly provided on the top end of the top plate, and the limiting plate is abutted against the cross bar.
[0011] Preferably, the upper surface of the bottom plate and the bottom of the top plate are both provided with sawtooth-shaped protrusions, and the contact portion between the bottom plate and the top plate is snap-fitted via the protrusions.
[0012] Preferably, long holes for installing the limiting screws are provided on both sides of the top plate.
[0013] Preferably, the upper support plates are symmetrically arranged at two locations on the bottom of the other end of the roller bracket, and the upper support arms at the bottom of the two upper support plates are connected as a whole through the cross bar.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model provides a material distribution conveyor line for a stator automatic line, which supports the roller bracket by arranging an adjustment mechanism at the other end thereof, and the upper arm, the lower arm and the cross bar are movably connected, and the height of the other end of the roller bracket can be adjusted through the movement of the upper arm and the lower arm, so that the roller bracket can be tilted at different angles, and the two sides of the other end of the roller bracket are adjusted synchronously during adjustment, thereby ensuring the overall stability, and the cross bar is limited by a limiting mechanism, and the cross bar cannot move outward after limiting, thereby keeping the roller bracket at a fixed tilt angle for easy operation.
[0016] 2. The utility model is a material distribution conveyor line for a stator automatic line. Sawtooth-shaped protrusions are provided on the upper surface of the bottom plate and the bottom of the top plate. The contact portion of the bottom plate and the top plate is clamped by the protrusions. The bottom plate and the top plate are fixed by the clamping connection to prevent the contact portion of the two from slipping and causing loss of supporting force, thereby improving firmness and supporting stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a three-dimensional structural schematic diagram of a material distribution and conveying line for a stator automatic line.
[0018] Figure 2 The utility model is a side structural schematic diagram of a material distribution and conveying line for a stator automatic line.
[0019] Figure 3 The utility model is a structural schematic diagram of a material distribution and conveying line adjustment mechanism for a stator automatic line.
[0020] Figure 4 The utility model is a schematic diagram of the exploded structure of a limiting mechanism of a material distribution conveying line for a stator automatic line.
[0021] Figure 5 The utility model is a schematic diagram of the bottom structure of a top plate of a material distribution and conveying line for a stator automatic line.
[0022] Among them: material distribution table bracket 1, material distribution cylinder 2, material distribution roller 3, drive motor 4, conveyor line bracket 5, roller bracket 6, first unloading roller 7, second unloading roller 8, adjustment mechanism 9, upper support plate 9.1, lower support plate 9.2, upper support arm 9.3, buckle plate 9.4, cross bar 9.5, lower support arm 9.6, hinge seat 9.7, limit mechanism 10, support plate 10.1, bottom plate 10.2, limit screw 10.3, top plate 10.4, limit plate 10.5. DETAILED DESCRIPTION
[0023] See also Figures 1 to 5The utility model relates to a material dividing conveyor line for a stator automatic line, comprising a material dividing platform bracket 1, a material dividing cylinder 2 is fixedly installed on the top of the material dividing platform bracket 1, a material dividing roller 3 is fixedly installed on the slide seat of the material dividing cylinder 2, a driving motor 4 for driving the rotation of the material dividing roller 3 is fixedly installed on the outer wall of the material dividing roller 3, a conveyor line bracket 5 for carrying a roller bracket 6 is arranged on one side of the material dividing platform bracket 1, a first unloading roller 7 and a second unloading roller 8 are fixedly installed on the top of the roller bracket 6, the roller bracket 6 is installed above the conveyor line bracket 5, and the roller bracket 6 One end is movably connected to the conveyor line bracket 5, and the other end of the roller bracket 6 is supported by an adjusting mechanism 9. The adjusting mechanism 9 includes an upper supporting plate 9.1 fixedly installed at the bottom of the other end of the roller bracket 6 and a lower supporting plate 9.2 fixedly installed at the top of the other end of the conveyor line bracket 5. The upper supporting plates 9.1 are symmetrically distributed at two locations at the bottom of the other end of the roller bracket 6. The upper supporting arms 9.3 at the bottom of the two upper supporting plates 9.1 are connected as a whole through a cross bar 9.5. When adjusting, the two sides of the other end of the roller bracket 6 are adjusted synchronously to ensure the overall stability.
[0024] An upper support arm 9.3 is movably installed at the bottom of the upper support plate 9.1, and a cross bar 9.5 is clamped and installed at the other end of the upper support arm 9.3. The cross bar 9.5 is clamped and fixed by a buckle plate 9.4 fixedly installed at the end of the upper support arm 9.3. A hinge seat 9.7 is fixedly installed on the lower support plate 9.2, one end of the lower support arm 9.6 is movably connected to the hinge seat 9.7, and the other end of the lower support arm 9.6 is movably connected to the cross bar 9.5. The height of the other end of the drum bracket 6 can be adjusted through the movement of the upper support arm 9.2 and the lower support arm 9.6, so that the drum bracket 6 can be tilted at different angles.
[0025] A limiting mechanism 10 for limiting the adjusting mechanism 9 is also installed above one end of the conveyor line bracket 5. The limiting mechanism 10 includes a support plate 10.1 fixedly installed on the conveyor line bracket 5, a bottom plate 10.2 is arranged in the middle position of the support plate 10.1, and limiting screws 10.3 are fixedly arranged on both sides of the bottom plate 10.2. Long strip holes for installing the limiting screws 10.3 are opened on both sides of the top plate 10.4. The top plate 10.4 is sleeved on the limiting screws 10.3 through the long strip holes. The top plate 10.4 is fixed to the limiting screws 10.3 by nuts. A limiting plate 10.5 is fixedly arranged on the top of the top plate 10.4. The limiting plate 10.5 is abutted against the cross bar 9.5. The cross bar 9.5 is limited by the limiting mechanism 10. After limiting, the cross bar 9.5 cannot move outward, so that the roller bracket 6 is maintained at a fixed inclination angle for easy operation.
[0026] Furthermore, the upper surface of the bottom plate 10.2 and the bottom of the top plate 10.4 are both provided with serrated protrusions, and the contact portions of the bottom plate 10.2 and the top plate 10.4 are clamped by the protrusions. Fixation is achieved by clamping the bottom plate 10.2 and the top plate 10.4 to prevent the contact portions of the two from slipping and causing loss of supporting force, thereby improving firmness and supporting stability.
[0027] The utility model is a kind of stator automatic line for the material distribution conveyor line working principle is: the stator automatic line transfer mechanism grabs the product and moves it to the material distribution roller 3, the material distribution cylinder 2 moves the material distribution roller 3 to the corresponding unloading roller position according to the detection result, and conveys the product to the first unloading roller 7 or the second unloading roller 8. When the inclination angle of the two needs to be adjusted, first loosen the nut used to fix the top plate 10.4, then lift and move the top plate 10.4 upward, adjust the height of one end of the roller bracket 6 up and down, after the adjustment is completed, move the top plate 10.4 to the cross bar 9.5 and make the limit plate 10.5 abut against the cross bar 9.5, tighten the nut fixing the top plate 10.4, under the action of the limit plate 10.5, the cross bar 9.5 cannot move outward, so that the roller bracket 6 maintains a fixed inclination angle.
[0028] In addition: It should be noted that the above specific implementation is only an optimization scheme of this patent. Any changes or improvements made by technicians in this field based on the above concept are within the scope of protection of this patent.
Claims
1. A material distribution conveying line for a stator automatic line, characterized by: The invention comprises a material distribution platform support (1), a material distribution cylinder (2) is fixedly mounted on the top of the material distribution platform support (1), a material distribution roller (3) is fixedly mounted on the slide seat of the material distribution cylinder (2), a driving motor (4) for driving the material distribution roller (3) to rotate is fixedly mounted on the outer wall of the material distribution roller (3), a conveyor line support (5) for carrying a roller support (6) is arranged on one side of the material distribution platform support (1), a first unloading roller (7) and a second unloading roller (8) are fixedly mounted on the top of the roller support (6), the roller support (6) is mounted above the conveyor line support (5), one end of the roller support (6) is movably connected to the conveyor line support (5), and the other end of the roller support (6) is supported by an adjustment mechanism (9), and the adjustment mechanism (9) The invention comprises an upper support plate (9.1) fixedly mounted on the bottom of the other end of the roller bracket (6) and a lower support plate (9.2) fixedly mounted on the top of the other end of the conveyor line bracket (5); an upper support arm (9.3) is movably mounted on the bottom of the upper support plate (9.1); a cross bar (9.5) is clamped and mounted on the other end of the upper support arm (9.3); the cross bar (9.5) is clamped and fixed by a buckle plate (9.4) fixedly mounted on the end of the upper support arm (9.3); a hinge seat (9.7) is fixedly mounted on the lower support plate (9.2); the hinge seat (9.7) is movably connected to the cross bar (9.5) via a lower support arm (9.6); and a limiting mechanism (10) for limiting the adjustment mechanism (9) is also mounted above one end of the conveyor line bracket (5).
2. The material distribution and conveying line for stator automatic line according to claim 1 is characterized in that: One end of the lower support arm (9.6) is movably connected to the hinge seat (9.7), and the other end of the lower support arm (9.6) is movably connected to the crossbar (9.5).
3. The material distribution and conveying line for stator automatic line according to claim 1 is characterized in that: The limiting mechanism (10) comprises a support plate (10.1) fixedly mounted on a conveyor line support (5); a bottom plate (10.2) is arranged in the middle of the support plate (10.1); limiting screws (10.3) are fixedly arranged on both sides of the bottom plate (10.2); a top plate (10.4) is sleeved and mounted on the limiting screws (10.3); the top plate (10.4) and the limiting screws (10.3) are fixed by nuts; a limiting plate (10.5) is fixedly arranged at the top end of the top plate (10.4); and the limiting plate (10.5) abuts against the cross bar (9.5).
4. The material distribution and conveying line for stator automatic line according to claim 3 is characterized by: The upper surface of the bottom plate (10.2) and the bottom of the top plate (10.4) are both provided with sawtooth-shaped protrusions, and the contact portions of the bottom plate (10.2) and the top plate (10.4) are clamped together via the protrusions.
5. The material distribution and conveying line for stator automatic line according to claim 3 is characterized by: Long holes for installing the limiting screw rods (10.3) are provided on both sides of the top plate (10.4).
6. The material distribution and conveying line for stator automatic line according to claim 1 is characterized in that: The upper support plate (9.1) is symmetrically arranged at two locations on the bottom of the other end of the roller bracket (6), and the upper support arms (9.3) at the bottom of the two upper support plates (9.1) are connected as a whole via the cross bar (9.5).