Scraping device of bulk cargo conveying belt

By designing a scraping device for conveyor belts, the combination of pushing hydraulic cylinder and scraper plates is used to solve the problem of manpower cleaning of the conveyor belt back-trip blanking, mechanized cleaning and automatic recycling are achieved, operating efficiency is improved and labor costs are reduced.

CN222820722UActive Publication Date: 2025-05-02QINGDAO PORT INT CO LTD +1
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Patent Information

Application Number
CN202420940143.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-05-02
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The loading material from the conveyor belt is cleaned up by labor, which is very labor-intensive and slow in operation, and cannot achieve automatic cleaning and automatic recycling, resulting in high labor costs and low production efficiency.

Method used

A scraping device for bulk transport belts is designed, including two parallel rails, support rods and scraper plates. By pushing the hydraulic cylinder to push the support rods, the scraper plate cleans and pushes the materials on the conveyor belt to achieve mechanized cleaning.

Benefits of technology

Mechanized cleaning of conveyor belt blanking has been achieved, operating efficiency has been improved, labor costs have been reduced, and roller failures and conveyor belt damage has been avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a scraping device of a bulk cargo conveying belt, which belongs to the technical field of transfer equipment and comprises two first rails arranged in parallel in the same plane, a first supporting rod is arranged on the two first rails in a sliding manner, the first supporting rod is in contact with the first rails through rollers, and a scraping plate is arranged on the first supporting rod; the scraping plate is rotationally arranged on the first supporting rod, and a scraping plate stop is arranged on one side of the scraping plate. A pushing hydraulic oil cylinder is arranged on the side, deviating from the scraping direction of the scraping plate, of the first supporting rod. A parallel second rail is further arranged above the first rail, and the distance between the second rail and the first rail is larger than the diameter of the rolling wheel. During pushing, the scraping plate stopper keeps the contact state of the scraping plate and the materials, and during return stroke of the scraping plate, the scraping plate is jacked up by the materials under the action of rotation, so that the problem of backward scraping is avoided; during material scraping, the material scraping plate is jacked up by the material, and the roller can be in contact with the track II, so that tipping is avoided, and the material scraping effect is ensured; mechanical cleaning is achieved, and operation efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of transfer equipment, in particular to a scraper device for a bulk cargo transport belt. Background Art

[0002] Conveyor belt, also known as transport belt, is a composite product of rubber, fiber, metal, or plastic and fabric used in conveyor belts to carry and transport materials. It is widely used in cement, coking, metallurgy, chemical industry, steel and other industries where the conveying distance is short and the conveying volume is small.

[0003] The working principle of the conveyor belt is that the driving device tightens the conveyor belt, and through the combined operation of the middle frame and the rollers, the driving device drives the rotating shaft to run, thereby driving the rollers to rotate, and the rollers drive the conveyor belt to circulate through friction to achieve the transportation effect.

[0004] The management of material falling on the return journey of the conveyor belt has always been the focus of process equipment management. If it is not managed properly, it will not only cause a lot of material falling along the return journey of the belt conveyor, which will bring a burden to the cleaning personnel and increase labor costs. In severe cases, the falling materials will wrap around the rollers, causing the rollers to stop rotating and damaging the conveyor belt. In addition, the cleaning of falling materials along the line must be carried out when the conveyor belt is not operating, which also restricts production.

[0005] Nowadays, conveyor belts are equipped with sweepers to centrally control the material falling on the return journey. Some of the materials cleaned by the sweepers will be transported to the cargo stack in the yard along the downstream belt, but most of the materials cannot enter the downstream belt, but are concentrated in a certain place for centralized cleaning. Although centralized cleaning has freed up some manpower, it has not yet achieved the goal of automatic cleaning and automatic recycling to completely free up manpower.

[0006] In order to achieve the above purpose, a new mining device must be designed and installed, which can automatically recycle the materials cleaned up centrally and transport them to the cargo stacking yard along the downstream belt, thus completely eliminating the need for secondary cleaning. Utility Model Content

[0007] In order to solve the problem that the labor intensity is high and the operation efficiency is low when the falling materials on the conveyor belt return journey are cleaned up by manpower, the utility model provides a scraping device for a bulk cargo transport belt.

[0008] The utility model is realized by the following technical solutions:

[0009] A scraper device for a bulk cargo transport belt comprises two tracks 1 arranged in parallel in the same plane, a support rod 1 slidably arranged on the two tracks 1, the support rod 1 contacts the track 1 through a roller, and a scraper plate is arranged on the support rod 1; the scraper plate is rotatably arranged on the support rod 1, and a scraper stopper connected to a scraper moving trolley frame is arranged on the side of the scraper plate close to the pushing hydraulic oil cylinder;

[0010] A hydraulic cylinder capable of pushing the scraper plate to move is provided on one side of the support rod away from the scraping direction of the scraper plate;

[0011] A parallel track 2 is also arranged above the track 1, and the distance between the track 2 and the track 1 is greater than the diameter of the roller.

[0012] The hydraulic cylinder is pushed to push the support rod one to move along the track one. The scraper plate on the support rod one cleans and pushes the material on the conveyor belt. During the pushing process, the scraper plate stopper keeps the scraper plate in contact with the material. During the return process, the scraper plate can be lifted up by the material under the action of rotation to avoid the problem of scraping backwards. When scraping, the scraper plate is lifted up by the material and the roller leaves the track one. The roller can contact the track two to avoid tipping and ensure the scraping effect. Mechanized cleaning is achieved to improve work efficiency.

[0013] A further improvement of the utility model is that the guide surfaces of the track 1 and the track 2 are provided with anti-slip parts matched with the rollers. The anti-slip parts help to prevent the rollers from derailing when moving along the track 1 or the track 2, and help to ensure the normal operation of the scraper.

[0014] A further improvement of the utility model is that the cross section of the anti-slip part is triangular, and the roller is provided with a guide groove matched with the anti-slip part, which is helpful for assembling the roller between the track 1 and the track 2, and can also limit the roller from shaking axially.

[0015] A further improvement of the utility model is that a support rod 2 parallel to the support rod 1 is provided on one side of the scraping direction of the support rod 1, and rollers capable of contacting the track 1 are provided at both ends of the support rod 2; the support rod 1 and the support rod 2 are connected by the support rod 3, and the support rods 1, 2 and 3 form a scraper moving trolley frame. The scraper moving trolley frame helps to enhance the support effect on the scraper.

[0016] A further improvement of the utility model is that the scraper plate is inclined when in contact with the scraper stopper, so as to form a scraping angle for scraping the material during scraping.

[0017] A further improvement of the utility model is that it also includes a scraper device housing with an opening at the bottom, and the track 1 and the track 2 are installed in the scraper device housing, which helps to improve the mobility of the device.

[0018] It can be seen from the above technical scheme that the beneficial effects of the utility model are: the hydraulic cylinder is pushed to push the support rod one to move along the track one, and the scraper plate on the support rod one forms a cleaning push for the material falling on the conveyor belt. During the pushing, the scraper plate stopper keeps the scraper plate in contact with the material. During the return stroke of the scraper plate, it can be lifted up by the material under the action of rotation, thus avoiding the problem of scraping backwards; when scraping, the scraper plate is lifted up by the material and the roller leaves the track one, and the roller can contact the track two, thereby avoiding tipping and ensuring the scraping effect; mechanized cleaning is realized and work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a first structural schematic diagram of a specific implementation mode of the utility model.

[0021] Figure 2 This is a second structural schematic diagram of a specific implementation method of the utility model.

[0022] Figure 3 It is a third structural schematic diagram of a specific implementation method of the utility model.

[0023] In the attached drawings: 1. scraper device housing; 2. track 1; 3. track 2; 4. scraper moving trolley frame; 41. support rod 1; 42. support rod 2; 43. roller; 5. scraper plate; 6. scraper stopper; 7. push hydraulic cylinder; 8. anti-slip part. DETAILED DESCRIPTION

[0024] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme of the utility model will be clearly and completely described below in combination with the drawings in the specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the utility model, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.

[0025] As attached Figure 1-3As shown, a scraper device for a bulk cargo transport belt comprises two tracks 1-2 arranged in parallel in the same plane, and a parallel track 2-3 is arranged above the track 1-2. A dark oil support rod 1-41 is provided between the two tracks 1-2 and the two tracks 2-3, and the support rod 1-41 is slidably arranged on the track 1-2, and the support rod 1-41 contacts the track 1-2 through a roller 43. It also comprises a scraper device housing 1 with an opening at the bottom, and the track 1-2 and the track 2-3 are installed in the scraper device housing 1. It helps to improve the mobility of the device.

[0026] The guide surfaces of the track 1 2 and the track 2 3 are provided with an anti-slip portion 8 that matches the roller 43. The anti-slip portion 8 helps to prevent the roller 43 from derailing when moving along the track 1 2 or the track 2 3, and helps to ensure the normal operation of the scraper. The cross section of the anti-slip portion 8 is a triangular structure, and the roller 43 is provided with a guide groove that matches the anti-slip portion 8. It helps to assemble the roller 43 between the track 1 2 and the track 2 3, and at the same time can limit the roller 43 from shaking significantly in the axial direction.

[0027] The distance between the track 2 3 and the track 1 2 is greater than the diameter of the roller 43; specifically, the distance between the upper and lower anti-slip portions 8 is 1.2-1.3 times the diameter of the guide groove on the roller 43. When scraping materials, the scraper plate 5 is lifted by the materials and the roller 43 leaves the track 1 2, and the roller 43 can contact the track 2 3, thereby avoiding tipping and ensuring the scraping effect.

[0028] The support rod 1 41 is also provided with a support rod 2 42 parallel to the support rod 1 41 on one side of the scraping direction, and rollers 43 capable of contacting the track 1 2 are provided at both ends of the support rod 2 42; the support rod 1 41 and the support rod 2 42 are connected by the support rod 3, and the support rod 1 41, the support rod 2 42 and the support rod 3 form a scraper moving trolley frame 4. The scraper moving trolley frame helps to enhance the support effect on the scraper plate 5.

[0029] The support rod 1 41 is provided with a scraper plate 5; the scraper plate 5 is rotatably arranged on the support rod 1 41, and a scraper plate stopper 6 connected to the scraper plate moving trolley frame 4 is provided on the side of the scraper plate 5 close to the pushing hydraulic oil cylinder 7; the scraper plate 5 is inclined when in contact with the scraper plate stopper 6. When scraping, it is convenient to form a scraping angle for scraping. A part of the falling material automatically enters the downstream belt through the action of gravity, reducing the working frequency of the scraper device and reducing its workload; the scraper is inclined at 60° to achieve better cleaning of the deposited materials.

[0030] The side of the support rod 41 away from the scraping direction of the scraper plate 5 is provided with a pushing hydraulic cylinder 7 capable of pushing the scraper plate 5 to move.

[0031] This device is arranged at the end of the conveyor belt, and the scraping direction of the scraper plate 5 is consistent with the incoming direction of the conveyor belt; a 15° angle is set between the track 2 and the conveyor belt, and a 60° angle is set between the scraper plate 5 and the belt surface of the conveyor belt.

[0032] The utility model discloses a scraper device for a bulk cargo transport belt, which pushes a hydraulic cylinder to push a support rod one to move along a track one, and a scraper plate on the support rod one to clean and push the material dropped on the conveyor belt. During the pushing, the scraper plate stops to keep the scraper plate in contact with the material, and during the return stroke of the scraper plate, the scraper plate can be lifted up by the material under the action of rotation, thereby avoiding the problem of scraping the material backwards. During scraping, when the scraper plate is lifted up by the material and the roller leaves the track one, the roller can contact the track two, thereby avoiding tipping and ensuring the scraping effect. Mechanized cleaning is achieved, and working efficiency is improved.

[0033] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts between the various embodiments can be referenced to each other.

[0034] The terms "upper", "lower", "outer side", "inner side", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish the relative relationship in position if they exist, and do not need to be qualitative. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.

[0035] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A scraper device for a bulk cargo transport belt, comprising two rails (2) arranged in parallel in the same plane, a support rod (41) being slidably provided on the two rails (2), the support rod (41) being in contact with the rail (2) via a roller (43), characterized in that: A scraper plate (5) is provided on the support rod one (41); the scraper plate (5) is rotatably arranged on the support rod one (41), and a scraper plate stopper (6) connected to the scraper plate moving trolley frame (4) is provided on the side of the scraper plate (5) close to the pushing hydraulic oil cylinder (7); a pushing hydraulic oil cylinder (7) capable of pushing the scraper plate (5) to move is provided on the side of the support rod one (41) away from the scraping direction of the scraper plate (5); a parallel track two (3) is also provided above the track one (2), and the distance between the track two (3) and the track one (2) is greater than the diameter of the roller (43); the scraper plate (5) is inclined when in contact with the scraper plate stopper (6).

2. A scraper device for a bulk cargo transport belt according to claim 1, characterized in that: The guide surfaces of the track one (2) and the track two (3) are provided with anti-slip portions (8) that cooperate with the rollers (43).

3. A scraper device for a bulk cargo transport belt according to claim 2, characterized in that: The cross section of the anti-slip portion (8) is a triangular structure, and the roller (43) is provided with a guide groove that matches the anti-slip portion (8).

4. A scraper device for a bulk cargo conveyor belt according to any one of claims 1 to 3, characterized in that: A support rod 2 (42) parallel to the support rod 1 (41) is provided on one side of the support rod 1 (41) in the scraping direction, and rollers (43) capable of contacting the track 1 (2) are provided at both ends of the support rod 2 (42); the support rod 1 (41) and the support rod 2 (42) are connected via the support rod 3, and the support rod 1 (41), the support rod 2 (42) and the support rod 3 form a scraper moving trolley frame (4).

5. A scraper device for a bulk cargo conveyor belt according to any one of claims 1 to 3, characterized in that: It also comprises a scraper device housing (1) with an opening at the bottom, wherein the track one (2) and the track two (3) are installed in the scraper device housing (1).