Double-plate discharging type distance separating mechanism

By designing a double-plate material discharge separation mechanism, the automatic arrangement and spacing adjustment of workpieces are achieved using rodless cylinders and vacuum suction fixtures, which solves the problem of fast forming speed of the powder sprayer but not keeping up with the material discharge speed, and improves the production efficiency and production capacity of the press.

CN222820847UActive Publication Date: 2025-05-02FOSHAN HENGXIN AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421910344.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-02
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

During the production process of aluminum alloy workpieces, the powder sprayer has a fast forming speed but the discharge speed cannot keep up, resulting in a small burning plate, not many products stored, and it is difficult to arrange the press production capacity.

Method used

A double-plate material discharge separation mechanism is designed, including a conveyor belt body, a conveyor rack, a material push assembly and a separation assembly. The spacing assembly realizes automatic arrangement and spacing adjustment of workpieces through rodless cylinders, sliding blocks, connecting plates and vacuum suction fixtures.

Benefits of technology

Automatic arrangement and spacing adjustment of workpieces is realized, the production efficiency of the press is improved, and the shutdown and waiting caused by the discharge speed cannot keep up with the forming speed is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-plate discharging type distance separation mechanism, which relates to the technical field of powder spraying machine material separation and comprises a conveying belt main body, conveying frames are mounted on two sides of the conveying belt main body, a material pushing assembly is arranged at the top of one group of conveying frames, and a distance separation assembly is fixedly mounted above the conveying belt main body and on an external base; the distance separation assembly comprises a fixing box fixedly installed on an external base, two sets of fixing frames are installed on the top of the fixing box, a rodless air cylinder is arranged between the two sets of fixing frames, speed regulating valves are installed at the two ends of the rodless air cylinder, a sliding block is slidably connected to the rodless air cylinder, and a connecting plate is fixedly connected to one side of the sliding block. According to the utility model, two saggars can be arranged at one time by utilizing the distance separation assembly, the distance between products can be automatically increased, and meanwhile, a product jig is convenient to replace, so that the press can produce efficiently without shutdown or waiting, and the production efficiency is greatly improved, thereby coping with the condition of high product forming speed.
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Description

Technical Field

[0001] The utility model relates to the technical field of material separation of a powder spraying machine, in particular to a double-plate material discharging type separation mechanism. Background Art

[0002] The powder spraying machine continuously sprays high-efficiency refining agents into the melt and quickly diffuses them to achieve the purpose of degassing and slag removal and improving the quality of the melt. The alloy with aluminum as the base and a certain amount of other alloying elements added is called aluminum alloy, which is a kind of light metal material. In the production and processing of aluminum alloy workpieces in the workshop environment, a powder spraying machine is needed to spray powder on the semi-finished workpieces.

[0003] At present, after the powder is pressed into finished products, it needs to be put into the oven for heating and hardening. The molding speed is fast, but the discharge speed cannot keep up with the molding speed of the press. The supporting plate is small, and there are not many products to be stored and arranged, resulting in that the pressing speed of the press is slowed down, and the press production capacity cannot meet the standard. For this reason, a double-plate discharge type spacing mechanism is proposed. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a double-plate discharging type spacing mechanism to solve the technical problems raised in the above background.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a double-plate material-discharging type spacing mechanism, comprising a conveyor belt body, conveyor racks are installed on both sides of the conveyor belt body, a group of conveyor racks are provided with a pusher assembly on the top, and a spacing assembly is fixedly installed on the top of the conveyor belt body and the external base;

[0006] The spacing component includes a fixed box fixedly installed with an external base, two groups of fixed frames are installed on the top of the fixed box, a rodless cylinder is provided between the two groups of fixed frames, speed regulating valves are installed at both ends of the rodless cylinder, a sliding block is slidably connected to the rodless cylinder, one side of the sliding block is fixedly connected to a connecting plate, and the other end of the connecting plate extends into the fixed box and is fixedly connected to a spacing vacuum suction fixture.

[0007] As the preferred technical solution of the double-plate discharge type spacing mechanism of the utility model, a guide rail is fixedly installed on the side wall of the inner cavity of the fixed box, and a plurality of groups of sliders are slidably connected to the guide rail, and each group of sliders is fixedly connected to a group of the spacing vacuum suction jigs on the side away from the guide rail. There are a total of eight groups of the spacing vacuum suction jigs, and each four groups of spacing vacuum suction jigs are integrated and distributed on both sides of the inner cavity of the fixed box.

[0008] As the preferred technical solution of the double-plate discharging type spacing mechanism of the utility model, a distance limit block is fixedly installed on one side of each group of the spacing vacuum suction fixtures, and every two groups of distance limit blocks are fixedly connected by a limit rod.

[0009] As the preferred technical solution of the double-plate discharge type spacing mechanism of the utility model, a spacing adjustment block is fixedly installed on one side of the two groups of spacing vacuum suction fixtures near the middle of the fixed box, a spacing guide rod is provided between the two groups of the spacing adjustment blocks, and a bearing is installed at the connection between the spacing guide rod and the spacing adjustment block.

[0010] As the preferred technical solution of the double-plate discharging and spacing mechanism of the utility model, a suction head is installed at the bottom end of one side of each group of spacing vacuum suction fixtures, and the workpiece body is adsorbed at the bottom end of each group of spacing vacuum suction fixtures.

[0011] As the preferred technical scheme of the double-plate discharging and spacing mechanism of the utility model, the pushing assembly includes a cylinder fixedly mounted on one side of the conveying frame, the output end of the cylinder is fixedly connected with a movable plate, the movable plate is fixedly connected with connecting columns on both sides of one end away from the cylinder, the other ends of the two groups of connecting columns are fixedly mounted with the same pushing plate, the push plate is fixedly mounted with a rubber pad on the side away from the connecting column, the tops of the conveying frames on both sides of the conveyor belt body are provided with sliding grooves, and slide plates are slidably connected in the sliding grooves, the slide plates are horizontally arranged above the conveyor belt body, and a limiting plate is fixedly mounted on the slide plates.

[0012] As a preferred technical solution of the double-plate discharging and spacing mechanism of the utility model, a loading plate is provided on one side of the conveyor belt body.

[0013] In summary, the utility model mainly has the following beneficial effects:

[0014] The utility model can discharge two saggers at one time by utilizing the spacing component, the spacing between products can be automatically pulled apart, and the product fixtures can be easily replaced, so that the press can produce efficiently without stopping or waiting, thereby greatly improving the production efficiency and coping with the situation of fast product forming speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the pusher assembly of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the spacing component of the utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the fixed box of the utility model.

[0019] In the figure: 100, conveyor belt body; 200, workpiece body; 300, spacing component;

[0020] 110, pusher assembly; 111, cylinder; 112, moving plate; 113, connecting column; 114, pusher plate; 115, slideway; 116, slide plate; 117, limit plate; 120, loading plate;

[0021] 310, fixed box; 320, fixed frame; 330, rodless cylinder; 340, speed regulating valve; 350, sliding block; 360, connecting plate; 370, distance vacuum suction fixture; 380, distance limit block; 390, limit rod; 3910, distance adjustment block; 3920, distance guide rod; 3930, bearing; 3940, guide rail; 3950, slider; 3960, suction head. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0023] The following describes an embodiment of the utility model based on its overall structure.

[0024] Double plate type spacing mechanism, such as Figure 1-4As shown, it includes a conveyor belt body 100, conveyor frames are installed on both sides of the conveyor belt body 100, a pusher assembly 110 is provided on the top of one group of conveyor frames, and a spacing assembly 300 is fixedly installed on the top of the conveyor belt body 100 and the external base; the spacing assembly 300 includes a fixed box 310 fixedly installed with the external base, two groups of fixed frames 320 are installed on the top of the fixed box 310, a rodless cylinder 330 is provided between the two groups of fixed frames 320, and speed regulating valves 340 are installed at both ends of the rodless cylinder 330, a sliding block 350 is slidably connected to the rodless cylinder 330, a connecting plate 360 ​​is fixedly connected to one side of the sliding block 350, and the other end of the connecting plate 360 ​​extends into the fixed box 310 and is fixedly connected to a spacing vacuum suction fixture 370, a guide rail 3940 is fixedly installed on the side wall of the inner cavity of the fixed box 310, and a plurality of groups of sliders 3950 are slidably connected to the guide rail 3940, and each group of sliders 3950 is away from the guide rail 3 A set of spacing vacuum suction fixtures 370 are fixedly connected to one side of 940, and there are eight sets of spacing vacuum suction fixtures 370 in total, and each four sets of spacing vacuum suction fixtures 370 are integrated and distributed on both sides of the inner cavity of the fixed box 310, and a distance limit block 380 is fixedly installed on one side of each set of spacing vacuum suction fixtures 370, and every two sets of distance limit blocks 380 are fixedly connected by a limit rod 390. A spacing adjustment block 3910 is fixedly installed on one side of the two sets of spacing vacuum suction fixtures 370 near the middle of the fixed box 310, and a spacing guide rod 3920 is provided between the two sets of spacing adjustment blocks 3910, and a bearing 3930 is installed at the connection between the spacing guide rod 3920 and the spacing adjustment block 3910, and a suction head 3960 is installed at the bottom end of one side of each set of spacing vacuum suction fixtures 370, and a workpiece body 200 is adsorbed on the bottom end of each set of spacing vacuum suction fixtures 370, and a loading plate 120 is provided on one side of the conveyor belt body 100.

[0025] After adjusting the speed through the speed regulating valve 340, start the rodless cylinder 330 to drive the sliding block 350 to move, thereby driving the connecting plate 360 ​​and the spacing vacuum suction fixture 370 fixed thereto to move together, and using the distance limit block 380 and the limit rod 390 to drive the adjacent spacing vacuum suction fixtures 370 to move together. The distance between two adjacent spacing vacuum suction fixtures 370 can be adjusted before the equipment is operated. The fixed box 310 is driven by external equipment as a whole to adsorb the workpiece body 200 on the conveyor belt body 100, and then transport it to the upper surface of the loading plate 120. Using the spacing component 300, two saggers can be discharged at a time, and the distance between products can be automatically opened. At the same time, it is convenient to replace the product fixture, so that the press can produce efficiently without stopping or waiting, which greatly improves the production efficiency, thereby coping with the situation of fast product forming speed.

[0026] Please refer to Figure 1 and Figure 2As shown, the pushing assembly 110 includes a cylinder 111 fixedly mounted on one side of the conveying frame, a movable plate 112 is fixedly connected to the output end of the cylinder 111, connecting columns 113 are fixedly connected to both sides of the movable plate 112 away from the cylinder 111, the other ends of the two groups of connecting columns 113 are fixedly mounted with the same pushing plate 114, a rubber pad is fixedly mounted on the side of the pushing plate 114 away from the connecting column 113, a sliding groove 115 is provided on the top of the conveying frame on both sides of the conveyor belt body 100, and a slide plate 116 is slidably connected in the sliding groove 115, the slide plate 116 is horizontally arranged above the conveyor belt body 100, and a limiting plate 117 is fixedly mounted on the slide plate 116.

[0027] Adjust the position of the limit plate 117 on the slide plate 116, start the cylinder 111, and the output end of the cylinder 111 drives the movable plate 112 to move forward, thereby driving the connecting column 113 and the push plate 114 to move forward together, and cooperate with the limit plate 117 to straighten the workpiece body 200 into a straight line, so as to facilitate the subsequent transportation of the spacing component 300. A rubber pad is fixedly installed on one side of the push plate 114 to form a buffer protection for the contact between the push plate 114 and the workpiece body 200.

[0028] During use, after adjusting the speed through the speed regulating valve 340, the rodless cylinder 330 is started to drive the sliding block 350 to move, thereby driving the connecting plate 360 ​​and the spacing vacuum suction fixture 370 fixed thereto to move together, and the distance limit block 380 and the limit rod 390 are used to drive the adjacent spacing vacuum suction fixtures 370 to move together. The distance between two adjacent spacing vacuum suction fixtures 370 can be adjusted before the equipment is operated, and the fixed box 310 is driven by external equipment as a whole to adsorb the workpiece body 200 on the conveyor belt body 100, and then transport it to the upper surface of the loading plate 120. Using the spacing component 300, two saggers can be discharged at one time, and the distance between the products can be automatically opened. At the same time, it is convenient to replace the product fixture, so that the press can produce efficiently without stopping or waiting, which greatly improves the production efficiency, thereby coping with the situation of fast product forming speed. The parts not involved in the device are the same as the prior art or can be implemented by the prior art.

[0029] Although an embodiment of the utility model has been shown and described, this specific embodiment is merely an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A double-plate material-discharging type spacing mechanism, comprising a conveyor belt body (100), characterized in that: Conveyor racks are installed on both sides of the conveyor belt body (100), a material pushing assembly (110) is provided on the top of a group of conveyor racks, and a spacing assembly (300) is fixedly installed on the top of the conveyor belt body (100) and the external base; The spacing component (300) includes a fixed box (310) fixedly mounted to an external base, two groups of fixed frames (320) are mounted on the top of the fixed box (310), a rodless cylinder (330) is arranged between the two groups of fixed frames (320), speed regulating valves (340) are mounted at both ends of the rodless cylinder (330), a sliding block (350) is slidably connected to the rodless cylinder (330), one side of the sliding block (350) is fixedly connected to a connecting plate (360), and the other end of the connecting plate (360) extends into the fixed box (310) and is fixedly connected to a spacing vacuum suction fixture (370).

2. The double-plate discharging type spacing mechanism according to claim 1 is characterized in that: A guide rail (3940) is fixedly installed on the side wall of the inner cavity of the fixed box (310), and a plurality of groups of sliders (3950) are slidably connected to the guide rail (3940), and each group of sliders (3950) is fixedly connected to a group of the spaced vacuum suction fixtures (370) on the side away from the guide rail (3940), and a total of eight groups of the spaced vacuum suction fixtures (370) are provided, and each four groups of spaced vacuum suction fixtures (370) are integrated and distributed on both sides of the inner cavity of the fixed box (310).

3. The double-plate discharging type spacing mechanism according to claim 1 is characterized in that: A distance limiting block (380) is fixedly mounted on one side of each set of the distance vacuum suction fixtures (370), and each two sets of distance limiting blocks (380) are fixedly connected via a limiting rod (390).

4. The double-plate discharging type spacing mechanism according to claim 1 is characterized in that: A spacing adjustment block (3910) is fixedly installed on one side of the two groups of spacing vacuum suction fixtures (370) near the middle of the fixed box (310), a spacing guide rod (3920) is provided between the two groups of spacing adjustment blocks (3910), and a bearing (3930) is installed at the connection between the spacing guide rod (3920) and the spacing adjustment block (3910).

5. The double-plate discharging type spacing mechanism according to claim 1 is characterized in that: A suction head (3960) is installed at the bottom end of one side of each set of the spaced vacuum suction fixtures (370), and a workpiece body (200) is adsorbed at the bottom end of each set of the spaced vacuum suction fixtures (370).

6. The double-plate discharging type spacing mechanism according to claim 1 is characterized in that: The pushing assembly (110) comprises a cylinder (111) fixedly mounted on one side of the conveying frame, the output end of the cylinder (111) is fixedly connected to a moving plate (112), the moving plate (112) is fixedly connected to connecting columns (113) on both sides of one end away from the cylinder (111), the other ends of the two groups of connecting columns (113) are fixedly mounted with the same pushing plate (114), the pushing plate (114) is fixedly mounted with a rubber pad on one side away from the connecting column (113), the top of the conveying frame on both sides of the conveyor belt body (100) are provided with a sliding groove (115), and a sliding plate (116) is slidably connected in the sliding groove (115), the sliding plate (116) is horizontally arranged above the conveyor belt body (100), and a limiting plate (117) is fixedly mounted on the sliding plate (116).

7. The double-plate discharging type spacing mechanism according to claim 1 is characterized in that: A loading plate (120) is provided on one side of the conveyor belt body (100).