Textile equipment for fabric production based on yarn carding function

By setting up cleaning mechanisms and tensioning mechanisms in the textile equipment, we ensure that the plush on the back and front of the fabric is sucked off, which solves the problem of poor cleaning effect caused by the drop of plush in the textile equipment, and achieves efficient fabric cleaning and production quality assurance.

CN222820979UActive Publication Date: 2025-05-02SHANTOU JINNANHUI TEXTILE IND CO LTD
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Patent Information

Application Number
CN202520218171.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-05-02
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

After cleaning the fluff on the spinning surface of existing spinning textile equipment, the fluff will easily fall back onto the fabric, resulting in poor cleaning effect.

Method used

A textile equipment for fabric production based on the yarn carding function is designed. By setting a cleaning mechanism above and below the fabric, and using the tensioning mechanism to keep the fabric tight at all times, ensuring that the plush on the back and front of the fabric is sucked away by the suction fan unit.

Benefits of technology

It effectively solves the problem of poor fabric cleaning effect caused by the fall of plush, ensures the quality of fabric production, and installs a filter on the surface of the suction fan unit to prevent plush from entering and protects the equipment from running stably.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile equipment, in particular to textile equipment for fabric production based on a yarn carding function, which comprises a frame, an unwinding roller and a winding roller, and the unwinding roller and the winding roller are mounted at two ends of the frame and fixedly connected with the frame; a tensioning mechanism for tensioning the fabric, a collecting mechanism and a cleaning mechanism are arranged between the unwinding roller and the winding roller; the tensioning mechanism is arranged on the frame, and the cleaning mechanism is installed in the tensioning mechanism. The cleaning mechanism comprises a first cleaning assembly and a second cleaning mechanism; after the cloth is tensioned through the tensioning mechanism, the first cleaning assembly cleans the back face of the cloth, and the second cleaning assembly cleans the front face of the cloth; the collecting mechanism comprises a containing groove used for containing plush and an air suction unit used for sucking the plush. The containing grooves are formed in the lower portion and the upper portion of the fabric correspondingly, and the air suction unit is fixedly connected with the cleaning mechanism and arranged at the bottoms of the containing grooves. According to the utility model, the production quality of the fabric is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to a textile equipment for fabric production based on a yarn combing function. Background Art

[0002] Spinning is the process of twisting animal or plant fibers to form continuous and infinitely extending yarns. This process is of great significance for subsequent weaving or knitting, because the twist of the yarn can make the fibers tightly hold together. In the spinning process, combing is indispensable. The dense combing needles on the combing machine will further loosen the small pieces and bundles of fibers into a single state to improve the fiber loosening effect. However, existing spinning and textile equipment has shortcomings. There are often more fluff on the spinning surface, and ordinary conveyor rollers cannot effectively remove these fluffs. Moreover, if these impurities are not cleaned up in time, the working environment will be seriously affected. Once the fluff is inhaled by the human body, it will pose a threat to the health of the staff.

[0003] Chinese patent authorization announcement number CN218115713U discloses a textile equipment for spinning finishing. When working, the yarn is first passed around the guide roller into the protective shell, passed through the gap between the first roller and the second roller, and then wound on the winding roller. Then the servo motor is started to drive the first roller and the second roller to rotate in the opposite direction, and the peripheral cleaning brush rotates accordingly to clean the fluff on the spinning surface. At the same time, the driving motor drives the winding roller to rotate and wind up the spinning. The cleaned fluff falls to the bottom of the protective shell, and enters the collection box through the duct through the suction force of the suction fan and falls on the filter. When there is too much fluff accumulated on the filter, the cylinder pushes the scraper to move and scrape off the fluff, and the fluff enters the receiving box through the discharge port and the discharge pipe, avoiding clogging of the filter, realizing fluff collection, optimizing the working environment and protecting the health of the staff. However, in the patent document, after the device cleans the fluff, there is a possibility that the fluff will fall back to the gauze, resulting in poor cleaning effect.

[0004] Therefore, it is necessary to improve the cleaning device to reduce the impact of fluff falling on the textile process. Utility Model Content

[0005] In view of the above problems, a textile equipment for fabric production based on yarn combing function is provided. A cleaning mechanism is respectively arranged above and below the fabric, and a tensioning mechanism is used to keep the fabric in a tensioned state at all times, so that the fluff on the back and front of the fabric is sucked away by the suction unit, thereby solving the problem of poor fabric cleaning effect caused by the falling of fluff.

[0006] In order to solve the problems of the prior art, the utility model provides a textile equipment for fabric production based on yarn combing function, comprising a frame, a unwinding roller and a winding roller, wherein the unwinding roller and the winding roller are installed at both ends of the frame and are fixedly connected to the frame; a tensioning mechanism, a collecting mechanism and a cleaning mechanism for tensioning the fabric are arranged between the unwinding roller and the winding roller; the tensioning mechanism is arranged on the frame, and the cleaning mechanism is installed in the tensioning mechanism; the cleaning mechanism comprises a first cleaning component and a second cleaning component; when the fabric is tensioned by the tensioning mechanism, the first cleaning component cleans the back side of the fabric, and the second cleaning component cleans the front side of the fabric; the collecting mechanism comprises a receiving groove for accommodating fluff and a suction unit for attracting fluff; a receiving groove is respectively provided under the fabric and on the fabric, and is fixedly connected to the cleaning mechanism; the suction unit is arranged at the bottom of the receiving groove.

[0007] Preferably, a filter screen is installed on the surface of the suction unit to prevent fluff from entering.

[0008] Preferably, a first movable groove is provided on the side wall of the receiving groove below the fabric, a first scraper abutting against the filter screen is slidably connected in the receiving groove, a first movable rod is provided on the side wall of the scraper, and the first movable rod is inserted in the first movable groove.

[0009] Preferably, a second movable groove is provided on the side wall of the receiving groove above the fabric; a second scraper is slidably connected in the receiving groove and abuts against the filter screen; a second movable rod is provided on the side wall of the second scraper, and the second movable rod is inserted in the second movable groove; a receiving box is installed on one side of the second scraper; when the second scraper moves along the second movable groove, the fluff falling from the filter screen will fall into the receiving box.

[0010] Preferably, a snap-fit ​​block is provided at the bottom of the second scraper, and a snap-fit ​​groove is provided at the bottom of the receiving box; the second scraper and the receiving box are connected by the matching snap-fit ​​of the snap-fit ​​block and the snap-fit ​​groove.

[0011] Preferably, the tensioning mechanism comprises a first tensioning rod and a second tensioning rod; the first tensioning rod is located above the fabric, and the second tensioning rod is located below the fabric.

[0012] Preferably, the first cleaning assembly includes a first roller arranged below the first tensioning rod; the second cleaning assembly includes a second roller arranged above the second tensioning rod; brushes are arranged on the sides of the first roller and the second roller.

[0013] Preferably, a handle is provided at one end of the first moving rod and the second moving rod away from the accommodating groove respectively.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The utility model tensions the fabric through the tensioning mechanism, cleans the front and back sides of the fabric through the cleaning mechanism, collects the fluff and sucks away the fluff through the suction unit, effectively solving the problem of poor cleaning effect caused by the fluff falling back on the fabric after cleaning by the cleaning mechanism in the prior art, and ensuring the quality of fabric production;

[0016] 2. In the utility model, a filter is installed on the surface of the suction unit to prevent fluff from entering the suction unit, protect the suction unit from being affected by the fluff, ensure its stable operation, and at the same time ensure the collection effect of the fluff;

[0017] 3. In the utility model, by providing the first movable groove, the first scraper, the second movable groove, the second scraper and other structures, the fluff adsorbed on the surface of the filter can be scraped off when the fluff blocks the filter, so as to keep the filter clean, ensure the suction force and working efficiency of the suction unit, and facilitate the collection of fluff to maintain the normal operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional schematic diagram of a textile equipment for fabric production based on yarn combing function of the utility model;

[0019] Figure 2 It is a three-dimensional schematic diagram of a tensioning mechanism of a textile device for fabric production based on a yarn combing function of the utility model;

[0020] Figure 3 It is a three-dimensional schematic diagram of a cleaning mechanism of a textile equipment for fabric production based on a yarn combing function of the utility model;

[0021] Figure 4 This is a structural exploded view of a mobile mechanism on the back of a fabric of a textile equipment for fabric production based on a yarn combing function of the utility model;

[0022] Figure 5 This is a structural exploded view of a collection mechanism on the front side of a fabric of a textile equipment for fabric production based on a yarn combing function of the utility model;

[0023] Figure 6 It is a structural exploded view of a second scraper of a textile device for fabric production based on a yarn combing function according to the utility model.

[0024] The numbers in the figure are: 1. frame; 2. unwinding roller; 3. collecting mechanism; 31. containing groove; 32. filter screen; 33. first scraper; 34. second scraper; 341. snap-in block; 35. containing box; 351. snap-in groove; 4. tensioning mechanism; 41. first tensioning rod; 42. second tensioning rod; 5. cleaning mechanism; 51. first rotating roller; 52. second rotating roller; 6. winding roller; 7. handle. DETAILED DESCRIPTION

[0025] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0026] Reference Figure 1-Figure 6 As shown: A textile equipment for fabric production based on yarn combing function, including a frame 1, a reel 2 and a reel 6, the reel 2 and the reel 6 are installed at both ends of the frame 1 and are fixedly connected to the frame 1; a tensioning mechanism 4 for tensioning the fabric, a collecting mechanism 3 and a cleaning mechanism 5 are arranged between the reel 2 and the reel 6; the tensioning mechanism 4 is arranged on the frame 1, and the cleaning mechanism 5 is installed in the tensioning mechanism 4; the cleaning mechanism 5 includes a first cleaning component and a second cleaning component; when the fabric is tensioned by the tensioning mechanism 4, the first cleaning component cleans the back of the fabric, and the second cleaning component cleans the front of the fabric; the collecting mechanism 3 includes a receiving groove 31 for accommodating fluff and a suction unit for attracting fluff; the receiving groove 31 is provided with one below and one on the fabric, and is fixedly connected to the cleaning mechanism 5; the suction unit is arranged at the bottom of the receiving groove 31.

[0027] In the prior art, fluff may attach to the fabric again after cleaning, resulting in an unsatisfactory cleaning effect. To address this problem, in a textile device for fabric production based on a yarn combing function, a unwinding roller 2 is arranged at one end of a frame 1, and a winding roller 6 is arranged at the other end of the frame 1. The unwinding roller 2 releases the fabric, and the winding roller 6 winds and recycles the fabric. The tensioning mechanism 4 between the unwinding roller 2 and the winding roller 6 tensions the fabric. After the fabric is tensioned by the tensioning mechanism 4, the first cleaning component cleans the back of the fabric, and the second cleaning component cleans the front of the fabric. The collecting mechanism 3 includes a receiving groove 31 for accommodating fluff and a suction unit, wherein one receiving groove 31 is arranged below and on the fabric, and these receiving grooves 31 are fixedly connected to the cleaning mechanism 5, and the suction unit is arranged at the bottom of the receiving groove 31 and fixedly connected to the receiving groove 31. During operation, the tensioning mechanism 4 tensions the fabric, and the cleaning mechanism 5 cleans both sides of the fabric. The cleaned fluff is collected in the receiving groove 31, and the suction unit sucks the fluff away from the receiving groove 31 by suction, thereby cleaning the fabric and collecting the fluff, and ensuring the quality of fabric production.

[0028] Reference Figure 4 and Figure 5 As shown: a filter screen 32 is installed on the surface of the suction unit to prevent fluff from entering.

[0029] The filter 32 can block the fluff. When the fluff passes through the filter 32, it is blocked and retained on the surface, thereby protecting the suction unit from the influence of the fluff, ensuring the stable operation of the suction unit, and also ensuring the collection effect of the fluff, avoiding equipment failure or reduced collection efficiency due to the fluff entering the suction unit.

[0030] Reference Figure 4 and Figure 5 As shown: a first movable groove is provided on the side wall of the receiving groove 31 below the fabric, a first scraper 33 is slidably connected in the receiving groove 31 and abuts against the filter screen 32, a first movable rod is provided on the side wall of the first scraper 33, and the first movable rod is inserted in the first movable groove.

[0031] When the suction unit is working, the fluff is blocked and retained on the surface when passing through the filter 32. When a certain amount of fluff accumulates on the filter 32, in order to clean the accumulated fluff, the operator pulls the first moving rod to move along the preset first moving groove trajectory, driving the first scraper 33 to slide in the receiving groove 31, thereby scraping off the fluff retained on the surface of the filter 32, so that the filter 32 remains clean, and the suction force and working efficiency of the suction unit are not affected by the accumulation of fluff. The first moving groove limits the moving direction and range of the scraper, ensuring the stability and accuracy of the first scraper 33 during the cleaning process, and also facilitates the operator to operate the first moving rod to achieve control of the first scraper 33.

[0032] Reference Figure 4 and Figure 5 As shown: a second movable groove is opened on the side wall of the receiving groove 31 above the fabric; a second scraper 34 abutting against the filter 32 is slidably connected in the receiving groove 31; a second movable rod is arranged on the side wall of the second scraper 34, and the second movable rod is inserted into the second movable groove; a receiving box 35 is installed on one side of the second scraper 34; when the second scraper 34 moves along the second movable groove, the fluff falling from the filter 32 will fall into the receiving box 35.

[0033] When the suction unit is working, the fluff is blocked by the filter 32 and retained on its surface. As the accumulation of fluff on the filter 32 gradually increases, it is necessary to manually push the second moving rod to move along the second moving groove, driving the second scraper 34 to slide in the receiving groove 31. Since the second scraper 34 is in contact with the filter 32, the scraped fluff falls from the filter 32, and the receiving box 35 located at the bottom of the second scraper 34 will effectively collect the falling fluff. The second moving groove limits the moving direction and range of the second scraper 34, ensuring the stability and accuracy of the second scraper 34 during the cleaning process, and also facilitates the operator to control the movement of the second scraper 34 through the second moving rod, ensuring that the collected fluff can be properly collected, maintaining the normal operation of the equipment, and ensuring the quality of fabric production.

[0034] Reference Figure 6 As shown, a clamping block 341 is provided at the bottom of the second scraper 34 , and a clamping groove 351 is provided at the bottom of the receiving box 35 ; the second scraper 34 and the receiving box 35 are connected by the matching clamping block 341 and the clamping groove 351 .

[0035] The fluff scraped off by the second scraper 34 falls from the filter screen 32 and falls into the receiving box 35 below. The cooperation between the clamping block 341 and the clamping groove 351 ensures a stable connection between the receiving box 35 and the second scraper 34, preventing the receiving box 35 from being separated from the second scraper 34 during movement, and ensuring that the scraped fluff can be collected and stored. At the same time, it is also convenient to install and disassemble the receiving box 35, so that the operator can easily take out and process the collected fluff, thereby improving work efficiency.

[0036] Reference Figure 1-Figure 6 As shown: the tensioning mechanism 4 includes a first tensioning rod 41 and a second tensioning rod 42; the first tensioning rod 41 is located above the fabric, and the second tensioning rod 42 is located below the fabric.

[0037] When the fabric is transmitted between the unwinding roller 2 and the winding roller 6, the first tensioning rod 41 applies downward pressure to the fabric from above, while the second tensioning rod 42 applies upward supporting force to the fabric from below, so that the fabric remains in a tensioned state during the transmission process. Through the coordinated action of the first tensioning rod 41 and the second tensioning rod 42, the fabric is effectively tightened, ensuring that the fabric remains stable during the production process, which is beneficial to subsequent cleaning operations.

[0038] Reference Figure 1-Figure 6 As shown: the first cleaning assembly includes a first roller 51 arranged below the first tensioning rod 41; the second cleaning assembly includes a second roller 52 arranged above the second tensioning rod 42; brushes are arranged on the sides of the first roller 51 and the second roller 52.

[0039] The brushes on the sides of the first roller 51 and the second roller 52 are in close contact with the surface of the fabric, and the rotation of the rollers drives the brushes to continuously clean the surface of the fabric. The brush on the first roller 51 cleans the back of the fabric, and the brush on the second roller 52 cleans the front of the fabric. In this way, the fluff, impurities, etc. on the surface of the fabric can be effectively removed, thereby making the surface of the fabric smoother and flatter, and improving the quality and quality of the fabric.

[0040] Reference Figure 4-Figure 6 As shown, a handle 7 is provided at one end of the first moving rod and the second moving rod away from the receiving groove 31 .

[0041] The setting of the handle 7 enables the operator to apply force more easily, thereby more conveniently and accurately controlling the movement of the moving rod, thereby effectively completing the cleaning of the fluff accumulated on the filter screen 32, ensuring the normal operation of the equipment and the continued effectiveness of the fluff collection function.

[0042] In the textile equipment for fabric production based on the yarn combing function, the unwinding roller 2 and the winding roller 6 are fixed at both ends of the frame 1. The unwinding roller 2 unwinds the material and the winding roller 6 rewinds the material. The tensioning mechanism 4 between the two uses the first tensioning rod 41 located above the fabric to apply downward pressure and the second tensioning rod 42 located below the fabric to support upward, so as to tension the fabric together, which is convenient for subsequent operations. The cleaning mechanism 5 includes a first cleaning component and a second cleaning component, wherein the first roller 51 of the first cleaning component is below the first tensioning rod 41, and the second roller 52 of the second cleaning component is above the second tensioning rod 42. The side brushes of the first roller 51 and the second roller 52 are in contact with the surface of the fabric. When the first roller 51 and the second roller 52 rotate, the brushes comb the fabric. The first roller 51 brush cleans the back of the fabric, and the second roller 52 brush cleans the front of the fabric, so as to remove fluff impurities and make the fabric smoother and flatter. The collecting mechanism 3 comprises a receiving groove 31 provided above and below the fabric and a suction unit located at the bottom of the receiving groove 31. A filter screen 32 is provided on the surface of the suction unit to prevent fluff from entering. During operation, the cleaned fluff is sucked in by the suction unit and blocked by the filter screen 32, and then falls into the receiving groove 31. The fluff is adsorbed on the surface of the filter screen 32. When the filter screen 32 at the receiving groove 31 below the fabric is clogged with fluff, the operator can pull the first moving rod, one end of which has a handle 7 for applying force to move along the first moving groove, thereby driving the first scraper 33 connected thereto to slide in the receiving groove 31 to scrape off the fluff from the filter screen 32. The first moving groove plays a limiting role to ensure that the scraper cleans stably. Similarly, the fluff on the fabric At the square receiving groove 31, as the amount of absorbed fluff increases, the second movable rod with the handle 7 is pushed to move along the second movable groove, driving the second scraper 34 to slide, and the second scraper 34 abuts against the filter screen 32, scraping the fluff and causing it to fall. Because the bottom clamping block 341 of the second scraper 34 is engaged with the bottom clamping groove 351 of the receiving box 35, the falling fluff falls into the receiving box 35, and the clamping structure ensures that the two are firmly connected, making it easy to collect and store the fluff and to install and disassemble the receiving box 35. The second movable groove also limits the moving direction and range of the scraper and facilitates operation and control, thereby ensuring the normal operation of the equipment and the continuous effectiveness of the fluff collection function, thereby ensuring the quality of fabric production.

[0043] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A textile device for fabric production based on yarn combing function, comprising a frame (1), a reeling roller (2) and a reeling roller (6), characterized in that: The unwinding roller (2) and the winding roller (6) are mounted on both ends of the frame (1) and are fixedly connected to the frame (1); a tensioning mechanism (4), a collecting mechanism (3) and a cleaning mechanism (5) are arranged between the unwinding roller (2) and the winding roller (6); the tensioning mechanism (4) is arranged on the frame (1), and the cleaning mechanism (5) is installed in the tensioning mechanism (4); the cleaning mechanism (5) comprises a first cleaning component and a second cleaning component; when the fabric is tensioned by the tensioning mechanism (4), the first cleaning component cleans the back of the fabric, and the second cleaning component cleans the front of the fabric; the collecting mechanism (3) comprises a receiving groove (31) for receiving fluff and a suction unit for attracting the fluff; the receiving groove (31) is provided below and above the fabric, respectively, and is fixedly connected to the cleaning mechanism (5); the suction unit is arranged at the bottom of the receiving groove (31).

2. A textile equipment for fabric production based on yarn combing function according to claim 1, characterized in that: A filter screen (32) is installed on the suction unit to prevent fluff from entering.

3. A textile equipment for fabric production based on yarn combing function according to claim 2, characterized in that: A first movable groove is provided on the side wall of the receiving groove (31) below the fabric, a first scraper (33) is slidably connected in the receiving groove (31) and abuts against the filter screen (32), a first movable rod is provided on the side wall of the first scraper (33), and the first movable rod is inserted into the first movable groove.

4. A textile equipment for fabric production based on yarn combing function according to claim 3, characterized in that: A second movable groove is provided on the side wall of the receiving groove (31) above the fabric; a second scraper (34) is slidably connected in the receiving groove (31) and abuts against the filter screen (32); a second movable rod is provided on the side wall of the second scraper (34), and the second movable rod is inserted into the second movable groove; a receiving box (35) is installed on one side of the second scraper (34); when the second scraper (34) moves along the second movable groove, the fluff falling from the filter screen (32) falls into the receiving box (35).

5. A textile equipment for fabric production based on yarn combing function according to claim 4, characterized in that: A clamping block (341) is provided at the bottom of the second scraper (34), and a clamping groove (351) is provided at the bottom of the accommodating box (35); the accommodating box (35) and the second scraper (34) are connected by the matching clamping block (341) and the clamping groove (351).

6. A textile equipment for fabric production based on yarn combing function according to claim 1, characterized in that: The tensioning mechanism (4) comprises a first tensioning rod (41) and a second tensioning rod (42); the first tensioning rod (41) is located above the fabric, and the second tensioning rod (42) is located below the fabric.

7. A textile equipment for fabric production based on yarn combing function according to claim 6, characterized in that: The first cleaning assembly comprises a first rotating roller (51) arranged below the first tensioning rod (41); the second cleaning assembly comprises a second rotating roller (52) arranged above the second tensioning rod (42); and brushes are mounted on both the first rotating roller (51) and the second rotating roller (52).

8. A textile equipment for fabric production based on yarn combing function according to claim 4, characterized in that: The first moving rod and the second moving rod are respectively provided with a handle (7) at one end away from the accommodating groove (31).