Tension device convenient to assemble

By designing a tension device that is easy to assemble, real-time monitoring and adjustment of yarn tension is achieved using pulley sets and tension gauges, the problem that the prior art cannot meet the special tension requirements during knitting is solved, and the quality and qualification rate of the braid are improved.

CN222821040UActive Publication Date: 2025-05-02LUSHAN JIAYI CHEM FIBER CO LTD
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Patent Information

Application Number
CN202421554179.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-02
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing tension devices cannot effectively monitor the tension of the yarn and cannot meet the special tension requirements during knitting, resulting in unstable quality of the braid.

Method used

A tension device for easy assembly is designed, including a base, a shaft assembly, a pulley set and a tension gauge, through which the yarn is moved to a suitable height and tightens the yarn, and the tension of the yarn is monitored and adjusted in real time with the tension gauge.

Benefits of technology

Real-time monitoring and adjustment of yarn tension is achieved, ensuring the stability and density uniformity of the yarn during the braiding process, thereby improving the quality and pass rate of the braid.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222821040U_ABST
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Abstract

The tension device convenient to assemble comprises a base and a middle shaft assembly, a speed reduction shaft is installed above the rear end of the left side of the base, the middle shaft assembly is arranged above the left side of the base, a spring rod is installed on the periphery of the middle shaft assembly, a movable plate is installed at the end of the spring rod, and the movable plate and the spring rod are welded. The periphery of the movable plate is wrapped with a bobbin, and the bobbin is connected with the movable plate in an embedded mode. Compared with an existing tension device, the tension device convenient to assemble has the advantages that the extension rod is rotated, the extension length of the threaded rod is changed, the fastening screw is rotated to be tightly attached to the end of the extension rod, the extension rod is fixed, the movable plate is pressed down, a bobbin is arranged on the periphery of the movable plate in a sleeving mode, the movable plate is loosened, and the spring rod automatically rebounds to fix the bobbin; the bobbin can be conveniently assembled on the device, the adjusting rod on the connecting frame is adjusted to pull the pulley to pull the yarn on the upper portion downwards, and the tension borne by the yarn at the moment can be obtained through the tension meter.
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Description

Technical Field

[0001] The utility model relates to the technical field of covered yarn processing, in particular to a tension device which is easy to assemble. Background Art

[0002] During the warping and weaving process of the warp knitting machine, the yarn feeding order directly affects the quality of the woven fabric. The synchronous and orderly yarn feeding order can make the woven fabric have neat specifications and uniform density between the yarns. In the traditional yarn feeding process, the yarn is directly fed out from the yarn tube. At this time, the horizontal direction of the yarn is uneven, and it is easy to have uneven density between the yarns during the weaving process. The most common quality problem is that the gap is too large, which affects the qualified rate of the finished woven fabric, and a tension device is needed.

[0003] The existing patent with announcement number CN220484941U, named "yarn tensioner", discloses a yarn tensioner, which belongs to the technical field of tensioners, including a frame, a steel rod and a rubber roller are respectively arranged in the middle of the frame, and the rubber roller is arranged at the lower end of the steel rod, both sides of the steel rod and the rubber roller pass through one side of the frame, and the ends of the steel rod and the rubber roller passing through one side of the frame are both installed with resistance components, a rope inlet plate is installed at the end of the frame, and a rope outlet plate is installed on the surface of the frame; the yarn drives the steel rod and the rubber roller to rotate, so as to avoid the yarn breaking when the operator pulls the yarn to move, thereby improving the stability of the operator pulling the yarn to move, and at the same time ensuring that the yarn stably drives the steel rod and the rubber roller to rotate, thereby improving the smoothness of the operator's use.

[0004] The above device drives the steel rod and the rubber roller to rotate through the yarn, thereby preventing the yarn from breaking when the operator pulls the yarn to move, and improving the stability of the operator pulling the yarn to move. However, it is unable to monitor the tension of the yarn, unable to meet the special tension requirements during weaving, and cannot meet people's usage needs well. In view of the above situation, technical innovation is carried out on the basis of the existing tension device. Utility Model Content

[0005] The purpose of the utility model is to provide a tension device that is easy to assemble, so as to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tension device that is easy to assemble, comprising a base and a central axis assembly, a reduction shaft is installed above the left rear end of the base, the central axis assembly is arranged above the left side of the base, and a spring rod is installed on the periphery of the central axis assembly, a movable plate is installed on the end of the spring rod, and the movable plate and the spring rod are welded, a wire drum is wrapped around the periphery of the movable plate, and the wire drum and the movable plate are inlaid and connected.

[0007] Furthermore, the central axis assembly includes an extension rod, a threaded rod and a fastening screw, and the inner thread of the extension rod is connected to the threaded rod, and the outer thread of the rear end of the threaded rod is connected to the fastening screw.

[0008] Furthermore, a pulley block 1 is installed in the upper middle part of the base, and the pulley block 1 is welded to the base.

[0009] Furthermore, a pulling pulley is provided on the right side of the pulley group 1, and a dynamometer is installed below the pulling pulley. The pulling pulley pulls the upper yarn downward, and the tension of the yarn at this time can be obtained through the dynamometer, which is convenient for adjusting the tension of the yarn.

[0010] Furthermore, an adjusting rod is installed below the dynamometer, and a connecting frame is threadedly connected to the outer periphery of the lower end of the adjusting rod.

[0011] Furthermore, a limiting slide bar is installed inside the connecting frame, and the limiting slide bar is slidably connected to the connecting frame, and the dynamometer moves vertically downward under the limiting action of the limiting slide bar.

[0012] Furthermore, a pulley block 2 is installed on the upper right side of the base, and the pulley block 2 is welded to the base. The pulley block 1 and the pulley block 2 move the yarn to a suitable height and make the yarn taut.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the extension rod is rotated to change the extension length of the threaded rod, and the fastening screw is used to rotate and cling to the end of the extension rod to fix the extension rod, the movable plate is pressed down, the bobbin is sleeved on the outer periphery of the movable plate, the spring rod of the movable plate is released and automatically rebounds to fix the bobbin, which is convenient for assembling the bobbin to the device, and the adjusting rod on the connecting frame is adjusted to make the tensile gauge move vertically downward under the action of the limit slide bar, and the pulley is pulled to pull the yarn above downward, and the tension of the yarn at this time can be obtained through the tensile gauge, which is convenient for adjusting the tension of the yarn;

[0014] 1. The utility model places the base on the working platform, rotates the extension rod according to the length of the bobbin used, changes the extension length of the threaded rod, and uses the fastening screw to rotate and cling to the end of the extension rod, fixes the extension rod, presses down the movable plate, puts the bobbin on the outer periphery of the movable plate, releases the movable plate, and the spring rod automatically rebounds to fix the bobbin, which is convenient for assembling the bobbin on the device, and the reduction shaft can prevent the central shaft assembly from rotating too fast to cause the yarn to loosen;

[0015] 2. The utility model moves the yarn to a suitable height and makes the yarn taut through pulley group 1 and pulley group 2, adjusts the adjusting rod on the connecting frame to make the dynamometer move vertically downward under the action of the limit slide bar, pulls the pulley to pull the upper yarn downward, and the tension of the yarn at this time can be obtained through the dynamometer, which is convenient for adjusting the tension of the yarn and facilitating subsequent weaving work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front structure of the tension device of the utility model which is easy to assemble;

[0017] Figure 2 It is a schematic diagram of a top view and cross-section structure of a central axis assembly of a tension device that is easy to assemble according to the utility model;

[0018] Figure 3 It is a schematic diagram of the partial three-dimensional structure of the movable plate of the tension device which is easy to assemble according to the utility model.

[0019] In the figure: 1. base; 2. reduction shaft; 3. middle shaft assembly; 301. extension rod; 302. threaded rod; 303. fastening screw; 4. spring rod; 5. movable plate; 6. bobbin; 7. pulley block 1; 8. pulley block 2; 9. connecting frame; 10. adjustment rod; 11. limit slide rod; 12. dynamometer; 13. pulley. DETAILED DESCRIPTION

[0020] like Figure 1-3 As shown, the tension device which is easy to assemble comprises a base 1 and a middle shaft assembly 3, a reduction shaft 2 is installed on the upper left rear end of the base 1, the middle shaft assembly 3 is arranged on the upper left side of the base 1, and a spring rod 4 is installed on the periphery of the middle shaft assembly 3, a movable plate 5 is installed on the end of the spring rod 4, and the movable plate 5 and the spring rod 4 are welded, a wire drum 6 is wrapped around the periphery of the movable plate 5, and the wire drum 6 and the movable plate 5 are inlaid and connected, the middle shaft assembly 3 comprises an extension rod 301, a threaded rod 302 and a fastening screw 303, and the inner thread of the extension rod 301 is connected with the threaded rod 302 The rear end of the threaded rod 302 is threadedly connected with a fastening screw 303. The base 1 is placed on the work platform. The extension rod 301 is rotated according to the length of the bobbin 6 used to change the extended length of the threaded rod 302. The fastening screw 303 is used to rotate and fit the end of the extension rod 301 to fix the extension rod 301. The movable plate 5 is pressed down, and the bobbin 6 is put on the outer periphery of the movable plate 5. The movable plate 5 is loosened and the spring rod 4 automatically rebounds to fix the bobbin 6, which is convenient for assembling the bobbin 6 to the device. The reduction shaft 2 can prevent the middle shaft assembly 3 from rotating too fast to cause the yarn to loosen.

[0021] like Figure 1As shown, a pulley block 7 is installed in the upper middle part of the base 1, and the pulley block 7 is welded to the base 1, a pulling pulley 13 is arranged on the right side of the pulley block 7, and a dynamometer 12 is installed below the pulling pulley 13, an adjusting rod 10 is installed below the dynamometer 12, and the lower end of the adjusting rod 10 is threadedly connected to a connecting frame 9, a limiting slide bar 11 is installed inside the connecting frame 9, and the limiting slide bar 11 is slidably connected to the connecting frame 9, a pulley block 2 8 is installed on the upper right side of the base 1, and the pulley block 2 8 is welded to the base 1, the yarn is moved to a suitable height and the yarn is taut by means of the pulley block 17 and the pulley block 2 8, the adjusting rod 10 on the connecting frame 9 is adjusted to make the dynamometer 12 move vertically downward under the action of the limiting slide bar 11, the pulling pulley 13 pulls the upper yarn downward, and the tension of the yarn at this time can be obtained through the dynamometer 12, which is convenient for adjusting the tension of the yarn and facilitating subsequent weaving work.

[0022] Working principle: When using the tension device which is easy to assemble, first, put the base 1 on the working platform, rotate the extension rod 301 according to the length of the bobbin 6 used, change the extended length of the threaded rod 302, and use the fastening screw 303 to rotate and fit the end of the extension rod 301, fix the extension rod 301, press down the movable plate 5, put the bobbin 6 on the outer periphery of the movable plate 5, loosen the movable plate 5, the spring rod 4 automatically rebounds to fix the bobbin 6, and it is convenient to assemble the bobbin 6 to the device, and the reduction shaft 2 can prevent the middle shaft assembly 3 from rotating too fast to cause the yarn to loosen, and the yarn is moved to a suitable height and tightened by the pulley group 1 7 and the pulley group 2 8, and the adjusting rod 10 on the connecting frame 9 is adjusted to make the dynamometer 12 move vertically downward under the action of the limit slide bar 11, and the pulley 13 is pulled to pull the upper yarn downward, and the tension of the yarn at this time can be obtained by the dynamometer 12, which is convenient for adjusting the tension of the yarn and facilitating subsequent weaving work.

Claims

1. A tension device that is easy to assemble, comprising a base (1) and a central axis assembly (3), characterized in that: A reduction shaft (2) is installed above the left rear end of the base (1); the middle shaft assembly (3) is arranged above the left side of the base (1); a spring rod (4) is installed on the periphery of the middle shaft assembly (3); a movable plate (5) is installed on the end of the spring rod (4); the movable plate (5) and the spring rod (4) are welded; a wire drum (6) is wrapped around the periphery of the movable plate (5); and the wire drum (6) and the movable plate (5) are inlaid and connected.

2. The tension device that is easy to assemble according to claim 1, characterized in that: The middle shaft assembly (3) comprises an extension rod (301), a threaded rod (302) and a fastening screw (303), wherein the inner thread of the extension rod (301) is connected to the threaded rod (302), and the outer thread of the rear end of the threaded rod (302) is connected to the fastening screw (303).

3. The tension device that is easy to assemble according to claim 1, characterized in that: A pulley block 1 (7) is installed in the middle of the upper part of the base (1), and the pulley block 1 (7) and the base (1) are welded.

4. The tension device that is easy to assemble according to claim 3, characterized in that: A pulling pulley (13) is arranged on the right side of the pulley block 1 (7), and a dynamometer (12) is installed below the pulling pulley (13).

5. The tension device that is easy to assemble according to claim 4, characterized in that: An adjusting rod (10) is installed below the tension gauge (12), and a connecting frame (9) is threadedly connected to the outer periphery of the lower end of the adjusting rod (10).

6. The tension device that is easy to assemble according to claim 5, characterized in that: A limiting slide bar (11) is installed inside the connecting frame (9), and the limiting slide bar (11) is slidably connected to the connecting frame (9).

7. The tension device that is easy to assemble according to claim 1, characterized in that: A second pulley block (8) is installed on the upper right side of the base (1), and the second pulley block (8) and the base (1) are welded.

Citation Information

Patent Citations

  • Yarn tensioner

    CN220484941U