Vacuumizing sludge discharge device

By using vacuum sludge discharge devices at the construction site of the biochemical pool, the problem of inconvenient installation and maintenance of submersible sewage pumps is solved, efficient and safe sludge extraction and treatment are achieved, and construction efficiency is improved.

CN222821346UActive Publication Date: 2025-05-02GUANGZHOU HONGZE TECH CO LTD
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Patent Information

Application Number
CN202421583928.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-02
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing submersible sewage pumps are inconvenient and time-consuming during the installation and maintenance of the biochemical pool construction site, and occupy the internal space of the biochemical pool, affecting the construction progress.

Method used

A vacuum sludge discharge device including a mud discharge unit and a vacuum unit is adopted. The air inside the sludge pipe assembly is extracted through the vacuum unit, and the sludge is extracted to the outside for treatment with the main pump assembly.

Benefits of technology

The installation process is simplified, without the need to keep the biochemical pool empty, does not occupy internal space, reduces maintenance costs, and improves the efficiency and safety of mud pumping operations.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a vacuumizing sludge discharging device which comprises a semi-underground pool body, the vacuumizing sludge discharging device comprises a sludge discharging unit and a vacuumizing unit, the sludge discharging unit comprises a sludge pumping pipeline assembly and a main pump assembly, one end of the sludge pumping pipeline assembly is communicated with one end of the main pump assembly, and the other end of the sludge pumping pipeline assembly is communicated with the semi-underground pool body. A middle pipeline is arranged between the vacuumizing unit and the sludge discharging unit, one end of the middle pipeline is communicated with the vacuumizing unit, and the other end of the middle pipeline extends downwards and is communicated with the sludge pumping pipeline assembly; according to the utility model, the vacuumizing unit pumps air in the sludge pumping pipeline assembly through the middle pipeline, so that sludge in the semi-underground tank body is upwards sucked into the sludge pumping pipeline assembly, and the sludge is discharged to the concentration tank in cooperation with the main pump assembly; therefore, a traditional method for extracting sludge in the semi-underground tank body by adopting a submersible sewage pump is replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment, in particular to a vacuum mud discharge device. Background Art

[0002] In some biochemical pool construction sites, sludge pumping operations are often involved. Sludge pumping operations refer to the process of extracting the sludge inside the biochemical pool through a machine and discharging it to the outside to facilitate other construction steps. Submersible sewage pumps are often involved in the process of sludge pumping operations. Submersible sewage pumps can be directly installed inside the biochemical pool or sewage pool to extract sludge by diving below the liquid surface.

[0003] However, the existing mud pumping operation still has some defects. For example, the submersible sewage pumps used in some biochemical pool construction sites are often large submersible sewage pumps. Due to their large overall size and certain weight, they need to be installed inside the biochemical pool during installation, and it is also necessary to stop transporting sludge into the biochemical pool in advance to keep it empty, which hinders the overall progress of the mud pumping operation. In addition, the space of the biochemical pool is limited, and it is not easy to install a large submersible sewage pump in the limited space. The installation process is inconvenient and the large submersible sewage pump occupies a lot of the internal space of the biochemical pool. In addition, if the submersible sewage pump fails during operation, it needs to be pulled out of the biochemical pool for maintenance, and then reinstalled after the maintenance is completed, which is very time-consuming and consumes a lot of labor costs. Utility Model Content

[0004] In order to solve the problems arising from the above-mentioned background technology, the purpose of the utility model is to provide a vacuum mud discharge device, which includes a mud discharge unit and a vacuum unit. The mud discharge unit and the vacuum unit cooperate to replace the traditional submersible sewage pump to extract the sludge inside the semi-underground tank (i.e., the biochemical tank).

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A vacuum mud discharge device comprises a semi-underground pool body, the vacuum mud discharge device comprises a mud discharge unit and a vacuum unit, the mud discharge unit comprises a mud pumping pipe assembly and a main pump assembly, one end of the mud pumping pipe assembly is connected with one end of the main pump assembly, the other end of the mud pumping pipe assembly is connected with the semi-underground pool body, an intermediate pipe is arranged between the vacuum unit and the mud discharge unit, one end of the intermediate pipe is connected with the vacuum unit, the other end of the intermediate pipe extends downward and is connected with the mud pumping pipe assembly, the vacuum unit extracts the air inside the mud pumping pipe assembly through the intermediate pipe to facilitate the mud discharge unit to extract the sludge inside the semi-underground pool body.

[0007] Furthermore, the vacuum pumping unit includes a vacuum pumping pipeline, a first vacuum pump, a second vacuum pump, and a vacuum tank. The vacuum pumping pipeline is installed above the first vacuum pump and the second vacuum pump, and the vacuum tank is installed between the first vacuum pump and the second vacuum pump. The vacuum pumping pipeline is connected in parallel with the first vacuum pump and the second vacuum pump, one end of the vacuum pumping pipeline is connected to the middle pipeline, the first vacuum pump is connected to one side of the vacuum tank through the first connecting pipeline, and the second vacuum pump is connected to the other side of the vacuum tank through the second connecting pipeline.

[0008] Furthermore, the mud pumping pipe assembly includes a first mud pumping pipe and a second mud pumping pipe, and the main pump assembly includes a first dry pump and a second dry pump. One end of the first mud pumping pipe and the second mud pumping pipe are respectively connected to one end of the first dry pump and the second dry pump, and the other end of the first mud pumping pipe and the second mud pumping pipe are both connected to a semi-underground pool body. The other end of the first dry pump and the second dry pump are respectively connected to a first conveying pipe and a second conveying pipe, and one end of the first conveying pipe and the second conveying pipe are both connected to a sewage main pipe, and one end of the sewage main pipe is connected to an externally arranged concentrating tank.

[0009] Furthermore, a first connecting pipe is arranged between the first vacuum pump and the vacuum tank, one end of the first connecting pipe is connected to the first vacuum pump, and the other end of the first connecting pipe is connected to the vacuum tank; a second connecting pipe is arranged between the second vacuum pump and the vacuum tank, one end of the second connecting pipe is connected to the second vacuum pump, and the other end of the second connecting pipe is connected to the vacuum tank.

[0010] Furthermore, the vacuum tank includes a water inlet, an exhaust port, an overflow port, and a sewage outlet. The water inlet and the exhaust port are opened at the upper end of the vacuum tank, the water inlet is arranged on the left side of the exhaust port, the overflow port is opened on one side of the vacuum tank, and the sewage outlet is opened at the bottom of the vacuum tank.

[0011] Furthermore, a flow meter and a vacuum pressure gauge are provided on the vacuum pipeline, and the flow meter is arranged on the left side of the vacuum pressure gauge.

[0012] Furthermore, a plurality of cleaning and drainage screw holes are provided on one side of the first vacuum pump and the second vacuum pump.

[0013] The beneficial effects of the utility model are:

[0014] (1) The vacuum mud discharge device of the utility model comprises a mud discharge unit and a vacuum unit. The mud discharge unit comprises a mud suction pipeline assembly and a main pump assembly. The vacuum unit can extract air inside the mud suction pipeline assembly through an intermediate pipeline, so that the mud inside the semi-underground tank body is sucked upward into the mud suction pipeline assembly, and cooperates with the main pump assembly to suck the sludge into the first conveying pipeline and the second conveying pipeline. The first conveying pipeline and the second conveying pipeline convey the sludge to the sewage main pipe, and finally the sludge is transported to the thickening tank through the sewage main pipe, thereby replacing the traditional method of using a submersible sewage pump to extract the sludge inside the semi-underground tank body. The installation process of the mud discharge unit and the vacuum unit is simple and quick. Before installation, there is no need to keep the interior of the semi-underground tank body empty, and the internal space of the semi-underground tank body is not occupied. The cost required for maintenance and repair is low, which is conducive to the implementation of other construction steps, improves the efficiency of mud extraction operations, and has the advantages of saving time and labor;

[0015] (2) The vacuum pumping unit of the utility model comprises a vacuum pumping pipeline, a first vacuum pump, a second vacuum pump and a vacuum tank. The vacuum pumping pipeline is interconnected with the intermediate pipeline. The vacuum pumping pipeline can simultaneously transport the air inside the mud pumping pipeline assembly to the first vacuum pump and the second vacuum pump. The first vacuum pump and the second vacuum pump then transport the air to the vacuum tank through the first connecting pipeline and the second connecting pipeline for gas-liquid separation treatment. The air after the gas-liquid separation treatment forms waste water and waste gas. The waste water is discharged from the sewage outlet at the bottom of the vacuum tank to the waste water treatment device arranged outside. The waste gas is discharged from the exhaust port at the upper end of the vacuum tank to the waste gas treatment device arranged outside. The utility model has the advantage of being green and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a vacuum mud discharge device of the utility model;

[0017] Figure 2 This is a front view schematic diagram of the vacuum pumping unit in the utility model;

[0018] Figure 3 It is a top view schematic diagram of the vacuum pumping unit in the utility model;

[0019] Figure 4 It is a schematic diagram of the connection between the vacuum extraction pipeline and the first mud extraction pipeline in the utility model (left) and a schematic diagram of the connection between the first delivery pipeline, the second delivery pipeline and the sewage main pipe (right);

[0020] Figure 5 It is a schematic diagram of the overall structure of the mud discharge unit in the utility model.

[0021] In the figure, 1 is a semi-underground pool body, 2 is a mud discharge unit, 201 is a mud pumping pipeline assembly, 2011 is a first mud pumping pipeline, 2012 is a second mud pumping pipeline, 202 is a main pump assembly, 2021 is a first dry pump, 2022 is a second dry pump, 2023 is a first delivery pipeline, 2024 is a second delivery pipeline, 2025 is a sewage main pipe, 3 is a vacuum pumping unit, 301 is a vacuum pumping pipeline, 3011 is a flow meter, 3012 is a vacuum pressure gauge, 302 is a first vacuum pump, 303 is a second vacuum pump, 304 is a vacuum tank, 3041 is a water inlet, 3042 is an exhaust port, 3043 is an overflow port, 3044 is a sewage outlet, 305 is a first connecting pipe, 306 is a second connecting pipe, 4 is an intermediate pipe, 5 is a concentration tank, 6 is a first connecting pipe, 7 is a second connecting pipe, 8 is a cleaning and drainage screw hole, and 9 is sludge. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] As attached Figure 1-5 As shown, in an embodiment of the utility model, a vacuum mud discharge device is provided, including a semi-underground pool body 1, the vacuum mud discharge device includes a mud discharge unit 2 and a vacuum unit 3, the mud discharge unit 2 includes a mud pumping pipe assembly 201 and a main pump assembly 202, one end of the mud pumping pipe assembly 201 is connected to one end of the main pump assembly 202, and the other end of the mud pumping pipe assembly 201 is connected to the semi-underground pool body 1, an intermediate pipe 4 is provided between the vacuum unit 3 and the mud discharge unit 2, one end of the intermediate pipe 4 is connected to the vacuum unit 3, and the other end of the intermediate pipe 4 extends downward and is connected to the mud pumping pipe assembly 201, the vacuum unit 3 extracts the air inside the mud pumping pipe assembly 201 through the intermediate pipe 4 to facilitate the mud discharge unit 2 to extract the sludge 9 inside the semi-underground pool body 1.

[0024] The vacuum pumping unit 3 of the utility model comprises a vacuum pumping pipeline 301, a first vacuum pump 302, a second vacuum pump 303, and a vacuum tank 304. The vacuum pumping pipeline 301 is erected above the first vacuum pump 302 and the second vacuum pump 303. The vacuum tank 304 is arranged between the first vacuum pump 302 and the second vacuum pump 303. The vacuum pumping pipeline 301 is connected in parallel with the first vacuum pump 302 and the second vacuum pump 303. One end of the vacuum pumping pipeline 301 is connected to the intermediate pipeline 4. The first vacuum pump 302 is connected to one side of the vacuum tank 304 through the first connecting pipeline 305. The second vacuum pump 303 is connected to the other side of the vacuum tank 304 through the second connecting pipeline 306.

[0025] Specifically, the vacuum tank 304 has a gas-liquid separation processing function, and can perform gas-liquid separation processing on the air discharged into the interior thereof to form waste gas and waste water.

[0026] The mud pumping pipeline component 201 of the utility model includes a first mud pumping pipeline 2011 and a second mud pumping pipeline 2012, and the main pump component 202 includes a first dry pump 2021 and a second dry pump 2022. One end of the first mud pumping pipeline 2011 and the second mud pumping pipeline 2012 are respectively connected to one end of the first dry pump 2021 and the second dry pump 2022, and the other ends of the first mud pumping pipeline 2011 and the second mud pumping pipeline 2012 are both connected to the semi-underground pool body 1, and the other ends of the first dry pump 2021 and the second dry pump 2022 are respectively connected to the first conveying pipeline 2023 and the second conveying pipeline 2024, and one end of the first conveying pipeline 2023 and the second conveying pipeline 2024 are both connected to the main sewage pipe 2025, and one end of the main sewage pipe 2025 is connected to the externally arranged concentration tank 5.

[0027] Specifically, one end of the intermediate pipe 4 extends downward and is connected to the first mud extraction pipe 2011 and the second mud extraction pipe 2012 , and the air inside the two is extracted into the first vacuum pump 302 and the second vacuum pump 303 through the vacuum unit 3 .

[0028] A first connecting pipe 6 is arranged between the first vacuum pump 302 and the vacuum tank 304 of the utility model, one end of the first connecting pipe 6 is connected to the first vacuum pump 302, and the other end of the first connecting pipe 6 is connected to the vacuum tank 304; a second connecting pipe 7 is arranged between the second vacuum pump 303 and the vacuum tank 304, one end of the second connecting pipe 7 is connected to the second vacuum pump 303, and the other end of the second connecting pipe 7 is connected to the vacuum tank 304.

[0029] The vacuum tank 304 of the present invention includes a water inlet 3041, an exhaust port 3042, an overflow port 3043, and a sewage outlet 3044. The water inlet 3041 and the exhaust port 3042 are opened at the upper end of the vacuum tank 304, the water inlet 3041 is arranged on the left side of the exhaust port 3042, the overflow port 3043 is opened on one side of the vacuum tank 304, and the sewage outlet 3044 is opened at the bottom of the vacuum tank 304.

[0030] Specifically, water can be poured into the vacuum tank 304 through the water inlet 3041, and excess water in the vacuum tank 304 can be discharged outward through the overflow port 3043, and the vacuum tank 304 can respectively drain the water inside to the first vacuum pump 302 and the second vacuum pump 303 through the first connecting pipe 6 and the second connecting pipe 7, so as to cool down the first vacuum pump 302 and the second vacuum pump 303 to prevent dry burning of the two.

[0031] Specifically, the air transported from the first mud extraction pipeline 2011 and the second mud extraction pipeline 2012 to the vacuum tank 304 can be subjected to gas-liquid separation treatment by the vacuum tank 304. The air after the gas-liquid separation treatment forms waste gas and waste water. The waste gas is discharged to the inside of an external waste gas treatment device through the exhaust port 3042, and the waste water is discharged to the inside of an external waste water treatment device through the sewage outlet 3044.

[0032] The vacuum pipe 301 of the utility model is provided with a flow meter 3011 and a vacuum pressure gauge 3012. The flow meter 3011 is arranged on the left side of the vacuum pressure gauge 3012. The flow meter 3011 can detect the flow value of the air circulating inside the vacuum pipe 301 in real time, and the vacuum pressure gauge 3012 can detect the air pressure value inside the vacuum pipe 301 in real time. Since the vacuum pipe 301 is interconnected with the intermediate pipe 4, and the intermediate pipe 4 is interconnected with the first mud pumping pipe 2011 and the second mud pumping pipe 2012, the air pressure value inside the vacuum pipe 301 detected by the vacuum pressure gauge 3012 can also be expressed as the air pressure value inside the intermediate pipe 4, the first mud pumping pipe 2011 and the second mud pumping pipe 2012.

[0033] A plurality of cleaning and drainage screw holes 8 are provided on one side of the first vacuum pump 302 and the second vacuum pump 303 of the utility model, and water inside the first vacuum pump 302 and the second vacuum pump 303 can be discharged through the cleaning and drainage screw holes 8.

[0034] Reference Figure 1-5 The working principle of the vacuum mud removal device of the utility model is:

[0035] When in use, the first vacuum pump 302 and the second vacuum pump 303 are turned on to draw the air inside the first mud pumping pipeline 2011 and the second mud pumping pipeline 2012 along the intermediate pipeline 4 and the vacuum pipeline 301 to the first vacuum pump 302 and the second vacuum pump 303. At the same time, the sludge 9 inside the semi-underground pool body 1 will also be sucked and flow upward to the first mud pumping pipeline 2011 and the second mud pumping pipeline 2012. At this time, the vacuum pressure gauge 3012 on the vacuum pipeline 301 is observed. If the vacuum pressure gauge 301 2 stabilizes and reaches the vacuum degree, the first dry pump 2021 and the second dry pump 2022 are turned on, and the first dry pump 2021 and the second dry pump 2022 extract the sludge 9 in the first sludge pumping pipeline 2011 and the second sludge pumping pipeline 2012 into the first conveying pipeline 2023 and the second conveying pipeline 2024, and the first conveying pipeline 2023 and the second conveying pipeline 2024 then convey the sludge 9 to the sewage main pipe 2025, and the sludge 9 finally flows to the thickening tank 5 through the sewage main pipe 2025;

[0036] When the air inside the first mud extraction pipeline 2011 and the second mud extraction pipeline 2012 is extracted into the first vacuum pump 302 and the second vacuum pump 303, the first vacuum pump 302 and the second vacuum pump 303 then transport the air inside to the interior of the vacuum tank 304 through the first connecting pipe 305 and the second connecting pipe 306 respectively. Then the vacuum tank 304 performs gas-liquid separation treatment to form waste gas and waste water. The waste gas is discharged to the external waste gas treatment device through the exhaust port 3042 opened at the upper end of the vacuum tank 304, and the waste water is discharged to the external waste water treatment device through the sewage outlet 3044 opened at the bottom of the vacuum tank 304.

[0037] The present invention has been described in detail above. The above description is only a preferred embodiment of the present invention and should not limit the scope of implementation of the present invention. That is, all equivalent changes and modifications made within the scope of this application should still fall within the scope of the present invention.

Claims

1. A vacuum mud removal device, comprising a semi-underground pool, characterized in that: The vacuum mud discharge device includes a mud discharge unit and a vacuum unit. The mud discharge unit includes a mud pumping pipe assembly and a main pump assembly. One end of the mud pumping pipe assembly is connected to one end of the main pump assembly, and the other end of the mud pumping pipe assembly is connected to a semi-underground pool body. An intermediate pipe is provided between the vacuum unit and the mud discharge unit. One end of the intermediate pipe is connected to the vacuum unit, and the other end of the intermediate pipe extends downward and is connected to the mud pumping pipe assembly. The vacuum unit extracts air inside the mud pumping pipe assembly through the intermediate pipe to facilitate the mud discharge unit to extract sludge inside the semi-underground pool body.

2. A vacuum mud removal device according to claim 1, characterized in that: The vacuum pumping unit includes a vacuum pumping pipeline, a first vacuum pump, a second vacuum pump, and a vacuum tank. The vacuum pumping pipeline is installed above the first vacuum pump and the second vacuum pump. The vacuum tank is installed between the first vacuum pump and the second vacuum pump. The vacuum pumping pipeline is connected in parallel with the first vacuum pump and the second vacuum pump. One end of the vacuum pumping pipeline is connected to the middle pipeline. The first vacuum pump is connected to one side of the vacuum tank through a first connecting pipeline, and the second vacuum pump is connected to the other side of the vacuum tank through a second connecting pipeline.

3. The vacuum mud removal device according to claim 1, characterized in that: The mud pumping pipeline assembly includes a first mud pumping pipeline and a second mud pumping pipeline, and the main pump assembly includes a first dry pump and a second dry pump. One end of the first mud pumping pipeline and the second mud pumping pipeline is respectively connected to one end of the first dry pump and the second dry pump, and the other end of the first mud pumping pipeline and the second mud pumping pipeline is connected to a semi-underground pool body. The other end of the first dry pump and the second dry pump is respectively connected to a first conveying pipeline and a second conveying pipeline, and one end of the first conveying pipeline and the second conveying pipeline is connected to a sewage main pipe, and one end of the sewage main pipe is connected to an externally arranged concentrating tank.

4. A vacuum mud removal device according to claim 2, characterized in that: A first connecting pipe is arranged between the first vacuum pump and the vacuum tank, one end of the first connecting pipe is connected to the first vacuum pump, and the other end of the first connecting pipe is connected to the vacuum tank; a second connecting pipe is arranged between the second vacuum pump and the vacuum tank, one end of the second connecting pipe is connected to the second vacuum pump, and the other end of the second connecting pipe is connected to the vacuum tank.

5. The vacuum mud removal device according to claim 2, characterized in that: The vacuum tank comprises a water inlet, an exhaust port, an overflow port, and a sewage outlet. The water inlet and the exhaust port are opened at the upper end of the vacuum tank, the water inlet is arranged on the left side of the exhaust port, the overflow port is opened on one side of the vacuum tank, and the sewage outlet is opened at the bottom of the vacuum tank.

6. The vacuum mud removal device according to claim 2, characterized in that: The vacuum pipeline is provided with a flow meter and a vacuum pressure gauge, and the flow meter is arranged on the left side of the vacuum pressure gauge.

7. The vacuum mud removal device according to claim 2, characterized in that: A plurality of cleaning and drainage screw holes are provided on one side of the first vacuum pump and the second vacuum pump.