Jacquard base and jacquard device with same

By introducing a torque regulator into the Jaka base of the Jaka jacquard device, the torque of the stopper at the second station is enhanced, and the problem of insufficient torque is solved, ensuring the smooth switching of the yarn guide needle and the efficient operation of the device.

CN222821811UActive Publication Date: 2025-05-02FUJIAN ZAYKA SCI & TECH LTD

Patent Information

Application Number
CN202420574424.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-05-02
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

In the Jakar Jacquard device, the stopper is insufficient at the second station, resulting in the inability to switch to the second station smoothly.

Method used

A jacar base is designed, including a base base, front comb teeth, limiting portion, stopper and torque regulator. A part of the torque regulator is arranged in the limiting portion, and the other part is exposed on the side of the stopper in the limiting portion to ensure that the torque of the stopper is enhanced when it is in the second working station.

Benefits of technology

By enhancing the torque of the stopper at the second station, ensuring that the yarn guide needle can be switched smoothly to the second station, solving the problem of insufficient torque and improving the efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a jacquard device, the jacquard device is provided with at least one jacquard base and a yarn guide needle arranged on the jacquard base, the utility model further relates to the jacquard base, the jacquard base comprises a bottom base, front guide bar teeth, a limiting part, a stopping piece and a torque regulator, and the torque regulator is arranged, so that the front guide bar teeth can be adjusted, and the front guide bar teeth can be adjusted. One part of the torque adjuster is arranged in one part of the limiting part, and the other part of the torque adjuster is exposed on the surface of the side, facing the stop piece, of the limiting part, so that when the stop piece is switched to the third station, the other part of the stop piece and the other part of the torque adjuster are connected into a whole, and the torque of the stop piece is enhanced at the third station.
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Description

Technical Field

[0001] The utility model relates to the field of Jacquard, in particular to a Jacquard base and a Jacquard jacquard device with the Jacquard base. Background Art

[0002] The needle selection technology of the three-station jacquard and the 36 jacquard organizational structures obtained under different control signals for odd and even rows. The Chinese invention patent (application number: 202110903323.1, publication number: CN113789605B) discloses a three-station jacquard warp knitting jacquard product weaving method. In order to produce the three-station jacquard warp knitting jacquard product, it is necessary to install a three-station jacquard on the warp knitting machine.

[0003] A stopper is provided in the jacquard device, and the stopper drives the corresponding yarn guide needle in the multi-station jacquard device to switch to the middle station, thereby increasing the yarn guide needle by one station. However, there are still the following shortcomings in actual use: in the jacquard device, the torque of the stopper is required to be greater than the torque of the yarn guide needle, so that the stopper can drive the yarn guide needle to switch from the third station to the second station.

[0004] The present disclosure provides a jacquard base to cooperate with a stopper to enhance the moment of the stopper at the second working position, so that the stopper can smoothly stop the yarn guide needle at the second working position. Utility Model Content

[0005] The utility model provides a jacquard base and a jacquard jacquard device with the jacquard base, the main purpose of which is to overcome the defect of insufficient torque when a stopper is at the second working position.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A jacquard base comprises a bottom base, front comb teeth, a limiting portion, a stopper and a torque regulator, wherein a plurality of the front comb teeth are arranged at intervals on the front portion of the bottom base, and a first station, a second station and a third station are arranged between two of the front comb teeth; a plurality of the limiting portions are arranged at intervals on the front portion of the bottom base, and a limiting portion is adaptively arranged between two of the front comb teeth, and the limiting portion is provided with the second station, which is arranged at an intermediate position between the first station and the third station; the stopper is arranged at a switching position between the second station and the third station; a part of the torque regulator is arranged in a part of the limiting portion, and another part of the torque regulator is exposed on a side surface of the limiting portion facing the stopper, and when the stopper switches to the second station, a part of the stopper abuts against a side surface of the limiting portion facing the stopper, and another part of the stopper is connected integrally with another part of the torque regulator.

[0008] Furthermore, when the stopper is switched to the third position, the stopper switches its position toward a side away from the limiting portion and the torque regulator.

[0009] Furthermore, when the stopper is switched to the second working position, another part of the stopper is adsorbed on another part of the torque regulator.

[0010] Furthermore, the first station and the second station are separated by a needle distance, and the second station and the third station are separated by a needle distance, and another part of the stopper can be detachably adsorbed on another part of the torque regulator, so that when the stopper is switched to the second station, the torque of the stopper increases.

[0011] Furthermore, the torque regulator has at least one magnetic unit, and the stop member is provided with at least one contact portion adapted to the magnetic unit. When the stop member is switched to the second station, the contact portion is adsorbed by the magnetic unit on the side of the limit portion facing the second station, and the suction force of the magnetic unit is smaller than the torque when the stop member is switched from the second station to the third station.

[0012] Furthermore, an assembly groove is configured in the limiting portion, a portion of the assembly groove extends to the inner side of the limiting portion, an opening on one end of the assembly groove is arranged on a side surface of the limiting portion facing the stop member, a portion of the magnetic unit is fixedly arranged in the assembly groove, and another portion of the magnetic unit is arranged on the opening.

[0013] Further, when the stopper is switched to the second working position, at least a portion of the contact portion covers the opening.

[0014] Furthermore, another portion of the magnetic unit and the opening are flush with a surface of one side of the limiting portion facing the stopper.

[0015] Furthermore, the assembly groove is configured as a long slot, and an opening portion of the slot extends to the lower surface of the base.

[0016] A jacquard device comprises at least one jacquard base and a yarn guide needle arranged on the jacquard base, wherein the yarn guide needle switches positions between a first station, a second station and a third station respectively, the first station is spaced one needle distance from the second station, the second station is spaced one needle distance from the third station, and the jacquard base is the jacquard base described above.

[0017] Compared with the prior art, the beneficial effects produced by the utility model are:

[0018] The utility model has a simple structure and strong practicality. By setting a torque regulator, a part of the torque regulator is set in a part of the limit part, and the other part of the torque regulator is exposed on the side surface of the limit part facing the stopper, so that when the stopper is switched to the second working position, the other part of the stopper is connected with the other part of the torque regulator, thereby enhancing the torque of the stopper at the second working position. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Schematic diagram of the structure of the Jacquard base.

[0020] Figure 2 It is a structural schematic diagram of the assembly slot.

[0021] Figure 3 It is a structural diagram of embodiment 2.

[0022] Figure 4 It is a schematic structural diagram of the first recessed portion.

[0023] Figure 5 This is a schematic diagram of the structure of the jacquard device. DETAILED DESCRIPTION

[0024] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The same or similar reference numerals in each figure represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0025] Unless otherwise defined, the technical or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the utility model belongs. The words "first", "second" and similar terms used in the patent application specification and claims of the utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. "Including" or "having" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Inside", "outside", "upper", "lower" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly. "Multiple" means at least two.

[0026] Embodiment 1, refer to Figure 1 A jacquard base and a jacquard jacquard device having the jacquard base, the jacquard jacquard device is used in a warp knitting machine, the warp knitting machine is a textile machine, specifically, for example, the warp knitting machine is one of a single needle bed warp knitting machine, a double needle bed warp knitting machine, a Raschel warp knitting machine or a tricot warp knitting machine. The jacquard jacquard device has at least one jacquard base and a yarn guide needle 12 arranged on the jacquard base, the yarn guide needle 12 switches positions between a first station, a second station and a third station respectively, the first station and the second station are separated by a needle distance, and the second station and the third station are separated by a needle distance.

[0027] Reference Figure 1 and Figure 2 The jacquard base includes a bottom base 10, front comb teeth 14, a limiter 62, a stopper 13 and a torque regulator 61. The bottom base 10 is made of a material selected from metal, aluminum alloy, magnesium alloy, magnesium aluminum alloy, stainless steel, carbon fiber or resin.

[0028] Reference Figure 1 and Figure 2 The lower part of the stopper 13 extends into the limiting space 15 between the two front comb teeth 14 assigned to the stopper 13 , and each yarn guide needle 12 is provided with at least one stopper 13 and at least one front comb tooth 14 on both sides.

[0029] Reference Figure 1 and Figure 2 A plurality of front comb teeth 14 are arranged at intervals on the front portion of the bottom base 10 , and a first station, a second station and a third station are arranged between two front comb teeth 14 .

[0030] Reference Figure 1 and Figure 2A plurality of limiting portions 62 are arranged at intervals on the front portion of the bottom base 10 , a limiting portion 62 is adaptively arranged between the two front comb teeth 14 , and a second workstation is configured on the limiting portion 62 .

[0031] Reference Figure 1 and Figure 2 The stopper 13 is set at the switching position between the second station and the third station; a part of the torque regulator 61 is set in a part of the limit part 62, and the other part of the torque regulator 61 is exposed on the side surface of the limit part 62 facing the stopper 13. The stopper 13 is used to drive the corresponding yarn guide needle 12 to switch to the second station. When the stopper 13 switches to the second station, a part of the stopper 13 abuts against the side surface of the limit part 62 facing the stopper 13, and the other part of the stopper 13 is connected with the other part of the torque regulator 61.

[0032] Reference Figure 1 and Figure 2 When the stopper 13 switches to the third position, the stopper 13 switches its position toward a side away from the limiting portion 62 and the torque regulator 61 . When the stopper 13 switches to the second position, another part of the stopper 13 is adsorbed on another part of the torque regulator 61 .

[0033] Reference Figure 1 and Figure 2 The stopper 13 is used to drive the corresponding yarn guide needle 12 to switch to the second position. When the stopper 13 switches to the second position, another part of the stopper 13 can be detachably adsorbed on another part of the torque regulator 61, so that when the stopper 13 switches to the second position, the torque of the stopper 13 increases. The stopper 13 is made of a magnetic material, a metal material adsorbed by a magnetic material, or a stainless steel material.

[0034] Reference Figure 1 and Figure 2 By setting a torque regulator 61, a part of the torque regulator 61 is set in a part of the limit portion 62, and the other part of the torque regulator 61 is exposed on the side surface of the limit portion 62 facing the stopper 13, so that when the stopper 13 is switched to the second workstation, the other part of the stopper 13 is connected with the other part of the torque regulator 61, thereby enhancing the torque of the stopper 13 at the second workstation.

[0035] Reference Figure 1 and Figure 2, the torque regulator 61 has at least one magnetic unit, and the stopper 13 is provided with at least one contact portion adapted to the magnetic unit. When the stopper 13 switches to the second station, the contact portion is adsorbed by the magnetic unit on the side of the limit portion 62 facing the second station, and the suction force of the magnetic unit is less than the torque when the stopper 13 switches from the second station to the third station. The magnetic unit can be configured as one of a permanent magnet, a magnet, an electromagnet or an electromagnet. The permanent magnet, the magnet, the electromagnet can be set to one of a cylindrical shape, a long strip, a polygon or a square. In the present embodiment, the specific contact portion can be configured on the side surface of the needle distance compensation portion 18 facing the contact portion.

[0036] Reference Figure 1 and Figure 2 By setting the torque regulator 61 to have at least one magnetic unit, when the stopper 13 is switched to the second station, the stopper 13 is adsorbed by the magnetic unit to enhance the torque of the stopper 13 at the second station, so that the stopper 13 can better stop the yarn guide needle 12 at the second station for limiting.

[0037] Reference Figure 1 and Figure 2 A mounting groove 63 is arranged in the limiting portion 62, a part of the mounting groove 63 extends to the inner side of the limiting portion 62, an opening 64 on one end of the mounting groove 63 is arranged on a side surface of the limiting portion 62 facing the stopper 13, a part of the magnetic unit is fixedly arranged in the mounting groove 63, and another part of the magnetic unit is arranged on the opening 64, and when the stopper 13 switches to the second position, at least a part of the contact portion covers the opening 64.

[0038] Reference Figure 1 and Figure 2 , the other part of the magnetic unit and the opening 64 are flush with the surface of the limiting portion 62 facing the stopper 13 .

[0039] Reference Figure 1 and Figure 2 The assembly groove 63 is configured as a long slot, and an opening 64 of the slot partially extends to the lower surface of the base 10.

[0040] Reference Figure 1 and Figure 2 The base 10 is made of one of metal materials, aluminum alloy, magnesium alloy, magnesium-aluminum alloy, stainless steel material, carbon fiber material or resin material.

[0041] In another embodiment, the second station is located at an intermediate position between the first station and the third station.

[0042] Example 2, refer to Figure 3The difference between the second embodiment and the first embodiment is that the jacquard device has two torque regulators 61, a limiting portion 62, at least one base 10, a plurality of guide needles 12 spaced apart on the base 10, at least two stoppers 13 spaced apart on the base 10, and a plurality of front comb teeth 14 spaced apart on the front of the base 10, the lower portion of the stopper 13 extends into a limiting space 15 between two front comb teeth 14 assigned to the stopper 13, and each guide needle 12 is equipped with at least one stopper 13 and at least one front comb tooth 14.

[0043] Reference Figure 3 In this embodiment, the jacquard device is configured as a four-station jacquard, and a plurality of front comb teeth 14 are arranged at intervals on the front part of the bottom base 10, and a first station, a fourth station, a third station and a second station are arranged between two front comb teeth 14.

[0044] The first station is spaced one stitch distance from the fourth station, the fourth station is spaced one stitch distance from the second station, and the third station is spaced one stitch distance from the second station.

[0045] Reference Figure 3 A plurality of limit portions 62 are arranged at intervals on the front of the bottom base 10, a limit portion 62 is adaptively arranged between the two front comb teeth 14, the fourth station and the third station are respectively arranged at relative intervals on the left and right sides of the limit portion 62, and the first station, the fourth station, the third station and the second station are arranged in sequence along the movement direction of the yarn guide needle 12.

[0046] Reference Figure 3 The yarn guide needle 12 switches positions among the first station, the fourth station, the second station and the third station respectively.

[0047] Reference Figure 3 , one stopper 13 is arranged at a switching position between the second station and the third station, and one stopper 13 is used to drive the corresponding yarn guide needle 12 to switch from the third station to the second station, and another stopper 13 is arranged at a switching position between the first station and the fourth station, and another stopper 13 is used to drive the corresponding yarn guide needle 12 to switch from the first station to the fourth station; wherein, when one stopper 13 switches to the second station, another part of one stopper 13 is connected to another part of a torque regulator 61 as a whole, so that the torque of one stopper 13 increases, and when another stopper 13 switches to the fourth station, another part of another stopper 13 is connected to another part of another torque regulator 61 as a whole, so that the torque of another stopper 13 increases.

[0048] Reference Figure 3The torque regulator 61 has a magnetic unit, and a stopper 13 is provided with at least one contact portion adapted to the magnetic unit. When a stopper 13 is switched to the second station, the contact portion of the stopper 13 is adsorbed by a magnetic unit on the side of the limiter 62 facing the second station, and when another stopper 13 is switched to the fourth station, the contact portion of another stopper 13 is adsorbed by another magnetic unit on the side of the limiter 62 facing the fourth station. The magnetic unit can be configured as a magnet or an electromagnet. The electric wire required for the electromagnet can be configured in the bottom of the base 10.

[0049] The other structures are similar to those of the first embodiment and will not be described in detail here.

[0050] Example 3, refer to Figure 4 and Figure 5 The difference between the third embodiment and the first embodiment is that the stopper 13 includes a main body 16, a bending brake 17 and a needle distance compensation part 18. The stopper 13 is used to drive the yarn guide needle 12 corresponding to the needle distance compensation part 18 to switch to the second station.

[0051] Reference Figure 4 and Figure 5 The bending brake 17 is used to drive the main body 16 to swing back and forth. The front part of the bending brake 17 is connected to the rear part of the main body 16. When the power connection end of the bending brake 17 is energized, the first piezoelectric ceramic element of the bending brake 17 drives the main body 16 to swing. The needle distance compensation part 18 is arranged on a part of the main body 16. In this embodiment, when the stopper 13 drives the corresponding guide needle 12 in the jacquard device to switch to the middle position, the needle distance compensation part 18 abuts against at least a part of the guide needle 12, so that the needle distance compensation part 18 is arranged in the first gap between the main body 16 and the guide needle 12, thereby maintaining the needle distance of the guide needle 12.

[0052] Reference Figure 4 and Figure 5 By setting a stopper 13 in the jacquard jacquard device, when the stopper 13 drives the corresponding yarn guide needle 12 in the jacquard jacquard device to switch to the middle position, the yarn guide needle 12 of the jacquard jacquard device has a left position, a middle position and a right position. The left position is the first position, the middle position is the second position, and the right position is the third position.

[0053] Reference Figure 4 and Figure 5In another embodiment, the jacquard device can be configured as a three-station jacquard device. When the stopper 13 is used to drive the guide needle 12 corresponding to the needle distance compensation part 18 to switch to the middle station, the needle distance compensation part 18 abuts against at least a portion of the guide needle 12, so that the needle distance compensation part 18 is configured in the first gap between the main body 16 and the guide needle 12, thereby keeping the needle distance of the guide needle 12 accurate and not offset when the guide needle 12 is in the middle station.

[0054] Reference Figure 4 and Figure 5 At least one first protrusion 47 is provided on a part of the stitch length compensation part 18, and at least one first recessed part 20 is provided on another part of the stitch length compensation part 18. The first protrusion 47 is provided at the front end of the first recessed part 20 and is connected to the first recessed part 20 as a whole. When the guide needle 12 corresponding to the stitch length compensation part 18 is switched to the middle position, the first protrusion 47 is filled between the main body 16 and the guide needle 12, and the second protrusion 21 of the comb holding end 23 on the tail of the guide needle 12 is adaptively accommodated in the first recessed part 20 of the stitch length compensation part 18.

[0055] Reference Figure 4 and Figure 5 By setting the first protrusion 47 and the first recessed portion 20, when the guide needle 12 corresponding to the stitch length compensation portion 18 is switched to the middle position, the first protrusion 47 is filled between the main body 16 and the guide needle 12, and the second protrusion 21 of the comb bar holding end 23 on the tail of the guide needle 12 is adaptively accommodated in the first recessed portion 20 of the stitch length compensation portion 18, so that the stitch length compensation portion 18 is well arranged in the first gap between the main body 16 and the guide needle 12 to eliminate the influence of the second protrusion 21 of the comb bar holding end 23 on the stitch length, thereby maintaining the accuracy of the stitch length of the guide needle 12 and making the stitch length accurate and not offset.

[0056] Reference Figure 4 and Figure 5 A second recessed portion 22 is disposed on the other side surface of the main body portion 16 , and the second recessed portion 22 is disposed opposite to the needle distance compensation portion 18 .

[0057] Reference Figure 4 and Figure 5 A portion of the main body 16 is configured as the front portion of the main body 16 , and the needle distance compensation portion 18 is stacked on the front portion of the main body 16 by welding or gluing.

[0058] Reference Figure 1 , Figure 2 , Figure 4 and Figure 5The lower part of the stopper 13 extends into the limited space between the two front comb teeth 14 assigned to the stopper 13. Each guide needle 12 is equipped with at least one stopper 13 and at least one front comb tooth 14. A comb holding end 23 is arranged on the front part of each second piezoelectric ceramic element 24. A guide needle 12 is adaptively mounted on the front part of each comb holding end 23. The stopper 13 has a main body 16, a bending brake 17 and a needle distance compensation part 18. The bending brake The device 17 is used to drive the main body 16 to swing back and forth. The front part of the bending brake 17 is connected to the rear part of the main body 16. When the power connection end of the bending brake 17 is energized, the first piezoelectric ceramic element of the bending brake 17 drives the main body 16 to swing. The needle distance compensation part 18 is arranged on a part of the main body 16. At least one first protrusion 47 is arranged on a part of the needle distance compensation part 18. The thickness of the first protrusion 47 is greater than or equal to the second protrusion 21 of the comb holding end 23.

[0059] Reference Figure 1 , Figure 2 , Figure 4 and Figure 5 When the stopper 13 drives the corresponding yarn guide needle 12 in the jacquard device to switch to the intermediate position, the needle distance compensation part 18 abuts against at least a part of the yarn guide needle 12, so that the needle distance compensation part 18 is arranged in the first gap between the main body 16 and the yarn guide needle 12, thereby maintaining the needle distance of the yarn guide needle 12.

[0060] Reference Figure 1 , Figure 2 , Figure 4 and Figure 5 A second recessed portion 22 is disposed on the other side of the main body 16 , and an opening portion of the second recessed portion 22 is disposed toward one side of the corresponding front comb tooth 14 , so that a second gap 42 is vacant between the second recessed portion 22 and the corresponding front comb tooth 14 .

[0061] Reference Figure 1 , Figure 4 and Figure 5 By arranging the second recessed portion 22 on the other side surface of the main body 16 and opposite to the needle distance compensation portion 18, a second gap 42 is left between the piezoelectric stopper 13 and the corresponding front comb teeth 14 to improve the stress condition of the piezoelectric ceramic sheet in the piezoelectric bending brake 17, thereby extending the service life of the piezoelectric ceramic sheet in the piezoelectric bending brake 17.

[0062] Reference Figure 1 , Figure 3 , Figure 4 and Figure 5In another embodiment, the yarn guide needle 12 has three or four stations, wherein the distance between every two stations is one needle distance. When the yarn guide needle 12 has three stations, the jacquard device is configured as a three-station jacquard device, and when the yarn guide needle 12 has four stations, the jacquard device is configured as a four-station jacquard device.

[0063] The other structures are similar to those of the first embodiment and will not be described in detail here.

[0064] Embodiment 4, referring to Figure 5 The fourth embodiment is different from the first embodiment in that the stopper 13 is replaceably mounted on a jacquard driver 41 in the jacquard pattern device, and the jacquard driver 41 is used to drive the corresponding second piezoelectric ceramic element 24 to swing. The jacquard driver 41 is detachably mounted on the rear part of the base 10.

[0065] The other structures are similar to those of the third embodiment and will not be described in detail here.

[0066] Example 5, refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 The difference between the fifth embodiment and the first embodiment is that the main body 16, the first recessed portion 20, the needle distance compensation portion 18 and the second recessed portion 22 are connected as one body. When the stopper 13 is arranged in the jacquard jacquard device, the opening of the first recessed portion 20 is arranged in the direction of the comb holding end 23, the needle distance compensation portion 18 is arranged in the direction of the main body 16 toward the yarn guide needle 12, and the second recessed portion 22 is arranged in the direction of the main body 16 toward the front comb teeth 14 of the jacquard jacquard device. A second piezoelectric ceramic element 24 is arranged on the tail of the comb holding end 23. When the second piezoelectric ceramic element 24 is powered on, the second piezoelectric ceramic element 24 drives the comb holding end 23 to swing left and right by swinging.

[0067] Reference Figure 5 The thickness of the needle distance compensation part 18 is 0.1-0.15 mm. The needle distance compensation part 18 is made of a material selected from stainless steel, metal, alloy, magnesium-aluminum alloy, magnesium alloy, aluminum alloy or resin.

[0068] Reference Figure 5 The main body 16 is made of one of stainless steel materials, metal materials, alloy materials, magnesium-aluminum alloy materials, magnesium alloy materials, aluminum alloy materials or resin materials.

[0069] Reference Figure 4 and Figure 5The bending brake 17 includes an insulating first substrate 31, two piezoelectric ceramic sheets 30 respectively wrapped on both sides of the first substrate 31, and a first conductive contact 32 is arranged on the tail of the piezoelectric ceramic sheet 30 to achieve electrical connection. The first substrate 31 is made of glass fiber steel sheet material.

[0070] Reference Figure 4 and Figure 5 The second piezoelectric ceramic element 24 includes an insulating second substrate, two second piezoelectric ceramic sheets wrapped on both sides of the second substrate, and a second conductive contact is arranged on the tail of the second piezoelectric ceramic sheet to achieve electrical connection. The second substrate is made of glass fiber steel sheet material.

[0071] The glass fiber sheet is also called glass fiber steel sheet. The glass fiber sheet is a product made by pre-impregnating glass fiber yarn into styrene-based polyester resin and then heating, curing and pultruding. It can also be called glass fiber sheet or glass fiber sheet. Two piezoelectric ceramic sheets respectively arranged on both sides of the first substrate 31 constitute the first piezoelectric ceramic part. Two piezoelectric ceramic sheets respectively arranged on both sides of the second substrate constitute the second piezoelectric ceramic part.

[0072] In another embodiment, the plurality of first piezoelectric ceramic portions and the plurality of second piezoelectric ceramic portions are arranged at equal intervals.

[0073] The needle length is T, where T = needle bed unit length L / machine gauge E.

[0074] The unit length L of the needle bed is 25.4mm in English system and 30mm for the Z303 warp knitting machine.

[0075] Table 1, Relationship between machine gauge and needle length

[0076] Different types of jacquard devices, for example, E24, E22, E18, etc., the needle lengths of these types of jacquard are: E24=1.058mm, E22=1.154mm, E18=1.811mm, their needle lengths are different, E24 means that there are 24 needles in 1 inch, 1 inch=25.4mm, so the needle length of E24 = 25.4 / 24=1.058mm; E22=25.4 / 22=1.155mm; E18=25.4 / 18=1.411mm.

[0077] The other structures are similar to those of the third embodiment and will not be described in detail here.

[0078] Example 6, refer to Figure 1 , Figure 2 , Figure 4 and Figure 5The difference between the sixth embodiment and the first embodiment is that a part of the main body 16 is configured as the front part of the main body 16, the needle distance compensation part 18 is stacked on the front part of the main body 16, and the outer shape of the needle distance compensation part 18 is a convex shape.

[0079] The other structures are similar to those of the third embodiment and will not be described in detail here.

[0080] Embodiment 7, refer to Figure 5 The difference between the seventh embodiment and the first embodiment is that the stopper 13 is replaceably mounted on a conductive connector 40 in the jacquard pattern device. Preferably, the connector is a connector 40 of a jacquard drive 41.

[0081] Reference Figure 5 In this embodiment, the specific connector can be configured as a plug-in element. The stopper 13 can be replaceably mounted on the plug-in element in the jacquard jacquard device. The stopper 13 can be replaceably mounted on the plug-in element in the jacquard jacquard device by plugging and unplugging.

[0082] The other structures are similar to those of the third embodiment and will not be described in detail here.

[0083] Embodiment 8, refer to Figure 5 The difference between the eighth embodiment and the first embodiment is that the main body 16 is composed of a first outer sheet 43, an inner sheet 44 and a second outer sheet 45, and in this embodiment, the first protrusion 47 is configured as an adjustment sheet.

[0084] Reference Figure 4 and Figure 5 The first outer sheet 43, the second outer sheet 45 and the inner sheet 44 together form a complete melon seed sheet structure.

[0085] Reference Figure 4 and Figure 5 , the inner sheet 44 is connected to the first outer sheet 43 and the second outer sheet 45 to provide a cavity space for connecting the piezoelectric ceramic sheet 30 .

[0086] Reference Figure 4 and Figure 5 The second outer piece 45 has a stopper portion 46 extending therefrom for mounting an adjusting piece for positioning the yarn guide needle 12 .

[0087] Reference Figure 4 and Figure 5 , Adjusting sheet: used to adjust the needle position spacing. When the needle spacing of the yarn guide needle 12 is different, the thickness of the adjusting sheet will change.

[0088] Reference Figure 4 and Figure 5The second outer piece 45 is structurally extended outward to provide a position for installing an adjusting piece, and cooperates with the adjusting piece to locate the spacing position of the yarn guide needles 12 , and its shape matches the shape of the front comb teeth 14 of the bottom base 10 .

[0089] Reference Figure 4 and Figure 5 The inner sheet 44, the second outer sheet 45 and the first outer sheet 43 are welded to form a community, and the tail of the inner sheet 44 is shorter than the first outer sheet 43 and the second outer sheet 45, so that after the community is formed, a cavity 50 is formed at the tail of the community, and the piezoelectric ceramic sheet 30 is bonded together in the cavity.

[0090] Reference Figure 4 and Figure 5 The thickness of the first outer sheet 43, the second outer sheet 45, the inner sheet 44 and the adjusting sheet is generally between 0.1 and 1.5 mm and can be selected according to needs.

[0091] Reference Figure 4 and Figure 5 The first outer sheet 43 and the second outer sheet 45 must have at least one side with a stopper portion 46, and the position is not limited to Figure 5 As shown in , it is possible that the first outer sheet 43 is not extended, the second outer sheet 45 is extended, or both are extended.

[0092] The thickness of the adjustment sheet is determined according to the needle spacing requirements. Needle spacing refers to the needle distance.

[0093] Reference Figure 4 and Figure 5 The stopper 13 is formed by stacking a first outer sheet 43, an inner sheet 44, a second outer sheet 45, and an adjusting sheet in sequence, and then pressed together by welding or gluing to form a whole, and then assembled with the piezoelectric ceramic sheet by gluing to form a whole.

[0094] Reference Figure 4 and Figure 5 In another embodiment, at least one of the sheets extends outwardly from the other sheets to form a stopper portion 46. The sheet may be one of the first outer sheet 43, the inner sheet 44, and the second outer sheet 45.

[0095] Reference Figure 4 and Figure 5At least one positioning circular hole 51 is provided on the first outer sheet 43, at least one positioning circular hole 52 is provided on the second outer sheet 45, and at least one positioning circular hole 53 is provided on the inner sheet 44. During the stacking process, the positioning circular holes (positioning circular holes 51, positioning circular holes 52, positioning circular holes 53) are used as a reference to align the positioning circular holes (positioning circular holes 51, positioning circular holes 52, positioning circular holes 53) with each other, so that the first outer sheet 43, the inner sheet 44, the second outer sheet 45 and the adjustment sheet are more neat after being stacked together.

[0096] Reference Figure 4 and Figure 5 In another embodiment, a stopper portion 46 is provided on the front portion of the first outer plate 43 , and the adjusting plate is provided on the stopper portion 46 .

[0097] Reference Figure 4 and Figure 5 In another embodiment, a stopper portion 46 is provided on the front portion of the second outer plate 45 , and the adjusting plate is provided on the stopper portion 46 .

[0098] Reference Figure 4 and Figure 5 In another embodiment, a stopper portion 46 is provided on the front portion of the inner plate 44 , and the adjustment plate is provided on the stopper portion 46 .

[0099] Reference Figure 4 and Figure 5 When the needle pitch of the yarn guide needle 12 is different, the thickness of the adjusting plate will change. The different needle pitches here refer to different types of Jacquard devices, for example, E24, E22, E18, etc. The needle pitches of these types of Jacquard are: E24=1.058mm, E22=1.154mm, E18=1.811mm, and their needle pitches are different.

[0100] Reference Figure 4 and Figure 5 , below, take E24 as an example to explain why the adjustment piece should be added: when the yarn guide needle 12 is in the second station, the position of the second station must be measured from the middle vertical center line position of the yarn guide needle 12, and the left gear is the front comb tooth 14 of the bottom base 10, which is fixed (for the convenience of explanation, directly press 1.058mm interval, this interval is determined according to the length of the yarn guide needle 12. Assume it is 1.058. First of all, if there is no adjustment piece, after removing the adjustment piece, the needle distance on the right side becomes obviously larger. Normally, the left and right sides are required to be the same, both 1.058mm, but because there is no adjustment piece on the right side, the needle distance (1.058mm) cannot be achieved.

[0101] Reference Figure 1 , Figure 4 and Figure 5, the piezoelectric ceramic sheets 30 are arranged in an equidistant manner. When an equidistant is required, the outer sheet is first thickened to achieve equal spacing on the left and right sides. A comb holding end 23 is provided on the tail of the yarn guide needle 12. The width of the existing yarn guide needle 12 is smaller than the width of the comb holding end 23, which makes a part of the rear of the yarn guide needle 12 have a raised portion 21 due to the comb holding end 23, so that there is a first gap between the stopper 13 and the yarn guide needle 12. The raised portion 21 of the comb holding end 23 of the yarn guide needle 12 and one side of the stopper will interfere with each other in the second station. The yarn guide needle 12 may swing toward the direction of the first gap under the influence of the tension of the yarn, which leads to inaccurate needle spacing of the yarn guide needle 12.

[0102] Reference Figure 4 and Figure 5 When the yarn guide needle 12 and the stopper 13 are close together in the middle station, the second station is not blocked yet, which will cause the position of the second station to be inaccurate. So in order to solve this problem, the rear part of the thickest baffle is removed and only the front part is retained, which can solve the interference problem. After cutting off the excess part, it becomes a shape that is thick in the front and thin in the back, with a step in the front. If this structure is a single piece, that is, thick in the front and thin in the back, it will have to be additionally processed (it cannot be formed as one piece). This processing will greatly increase the cost, so the front step is separated, which is the origin of the adjustment piece. The step can be in a convex shape.

[0103] Reference Figure 4 and Figure 5 , when the needle distance is a fixed value, such as E24=1.058mm, then when the other dimensions of the bottom base 10 are fixed, the thickness of the adjusting plate is also fixed. Once there is an adjustment, the thickness of the adjusting plate also needs to be adjusted to ensure that the needle distances on the left and right are equal. For example: There is a small second gap 42 between the right side of the stopper 13 and the bottom base 10. This second gap 42 is to allow the second piezoelectric ceramic plate to swing slightly to the right, which can improve the stress condition of the second ceramic plate. If this second gap 42 becomes larger or smaller, the thickness of the adjusting plate must also become larger or smaller. Finally, when the product is finalized after actual verification, the thickness of the adjusting plate of the same model of jacquard device 10 must be fixed.

[0104] When the model of the jacquard device is different, for example, E18=1.411mm, the thickness of the adjustment plate may be different from E24=1.058mm.

[0105] Reference Figure 4 and Figure 5In another embodiment, the entire stopper 13 is composed of four parts, and its thickness will affect the processing size of the front comb teeth 14 of the jacquard jacquard device 10. Different models of jacquard jacquard devices 10 only need to adjust the adjustment plate to keep the other three plates (the first outer plate 43, the second outer plate 45, and the inner plate 44) consistent in thickness and not affected by the needle distance.

[0106] The other structures are similar to those of the third embodiment and will not be described in detail here.

[0107] The above is only a specific implementation method of the utility model, but the design concept of the utility model is not limited to this. Any non-substantial changes to the utility model using this concept shall be deemed as an infringement of the protection scope of the utility model.

Claims

1. A Jacquard base, characterized in that: include bottom base; Front comb teeth, a plurality of the front comb teeth are arranged at intervals on the front part of the bottom base, and a first station, a second station and a third station are arranged between two of the front comb teeth; A limiting part, wherein a plurality of the limiting parts are arranged at intervals on the front part of the bottom base, a limiting part is adaptively arranged between two front comb teeth, and the second station is arranged on the limiting part, and the second station is arranged at an intermediate position between the first station and the third station; A stopper, arranged at a switching position between the second station and the third station; as well as A torque regulator, wherein a portion of the torque regulator is disposed within a portion of the limiting portion, and another portion of the torque regulator is exposed on a surface of the limiting portion on one side facing the stopper; when the stopper is switched to the second station, a portion of the stopper abuts against a surface of the limiting portion on one side facing the stopper, and another portion of the stopper is integrally connected with another portion of the torque regulator.

2. A Jacquard base as claimed in claim 1, characterized in that: When the stopper is switched to the third position, the stopper switches its position toward a side away from the limiting portion and the torque regulator.

3. A Jacquard base as claimed in claim 1, characterized in that: When the stopper is switched to the second working position, another part of the stopper is adsorbed on another part of the torque regulator.

4. A Jacquard base as claimed in claim 1, characterized in that: The first station and the second station are separated by a needle distance, the second station and the third station are separated by a needle distance, and another part of the stopper can be detachably adsorbed on another part of the torque regulator so that when the stopper is switched to the second station, the torque of the stopper increases.

5. A Jacquard base as claimed in claim 1, characterized in that: The torque regulator has at least one magnetic unit, and the stopper is provided with at least one contact portion adapted to the magnetic unit. When the stopper is switched to the second station, the contact portion is adsorbed by the magnetic unit on the side of the limiting portion facing the second station, and the suction force of the magnetic unit is smaller than the torque when the stopper is switched from the second station to the third station.

6. A jacquard base as claimed in claim 5, characterized in that: An assembly groove is arranged in the limiting portion, a part of the assembly groove extends to the inner side of the limiting portion, an opening on one end of the assembly groove is arranged on a side surface of the limiting portion facing the stopper, a part of the magnetic unit is fixedly arranged in the assembly groove, and another part of the magnetic unit is arranged on the opening.

7. A jacquard base as claimed in claim 6, characterized in that: When the stopper is switched to the second position, at least a portion of the contact portion covers the opening.

8. A Jacquard base as claimed in claim 6, characterized in that: Another part of the magnetic unit and the opening are flush with a surface of the limiting portion on one side facing the stopper.

9. A jacquard base as claimed in claim 6, characterized in that: The assembly groove is configured as a long slot, and an opening portion of the slot extends to the lower surface of the base.

10. A jacquard pattern device, characterized in that: The jacquard device has at least one jacquard base and a yarn guide needle arranged on the jacquard base, the yarn guide needle switches positions between a first station, a second station and a third station respectively, the first station is separated from the second station by a needle distance, the second station is separated from the third station by a needle distance, and the jacquard base is the jacquard base of any one of claims 1 to 9.

Citation Information

Patent Citations

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