Cloth inspecting machine with dust removal function for textile fabric inspection

By setting up cleaning components in the fabric inspection machine, including up and down moving plates and cleaning brushes, the problem of frequent replacement caused by reduced tape stickiness is solved, and the cleaning effect and production efficiency of the fabric is improved.

CN222821934UActive Publication Date: 2025-05-02SHANTOU JINNANHUI TEXTILE IND CO LTD
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Patent Information

Application Number
CN202520223784.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-05-02
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

During the use of existing fabric inspection machines, the tape viscosity decreases, resulting in frequent replacement, which affects the production progress.

Method used

A cloth inspection machine with dust removal function for textile fabric inspection was designed. By setting up cleaning components, debris and dust on textile fabrics can be cleaned, including moving plates up and down and cleaning brushes, which can adjust the cleaning effect according to the fabric thickness and cleaning needs.

Benefits of technology

Effectively remove debris and dust from textile fabrics, improve the inspection accuracy of the fabric inspection machine, reduce the frequency of tape replacement, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cloth inspecting machine with a dust removal function for inspecting textile fabrics, which relates to the technical field of cloth inspecting machines and comprises a rack, a cloth inspecting table is obliquely arranged in the rack, a placing frame is arranged on one side of the rack, a first cloth guide roller is arranged on the inner side of the rack, and a second cloth guide roller is arranged on the other side of the rack. A first cloth guide roller is arranged on the rack, a deviation rectifying and limiting assembly for conducting limiting and deviation rectifying on the textile fabric is arranged on the first cloth guide roller, a second cloth guide roller is arranged at the position, located on one side of the first cloth guide roller, in the rack, and a cleaning assembly for cleaning impurities and dust adhering to the textile fabric is arranged between the first cloth guide roller and the second cloth guide roller. An operator adjusts the height of a first threaded rod and the height of a second threaded rod by rotating a first rotating disc and a second rotating disc correspondingly, so that an upper moving plate and a lower moving plate are driven to move up and down, a gap between an upper cleaning brush and a lower cleaning brush is adjusted, and the cleaning effect is ensured; sundries and dust adhered to the fabric are brushed away through the upper cleaning brush and the lower cleaning brush.
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Description

Technical Field

[0001] The utility model relates to the technical field of cloth inspection machines, in particular to a cloth inspection machine with a dust removal function for inspecting textile fabrics. Background Art

[0002] The fabric inspection machine integrates advanced sensor technology, image processing technology and automation technology, and can conduct comprehensive and detailed inspection of textile fabrics. Through high-precision image acquisition and analysis, it can quickly identify fabric defects such as oil stains, color difference, holes, broken warps, broken wefts, etc., thereby ensuring that the quality of the fabric meets production standards. However, in actual production, fabrics are very easy to adhere to dust, fiber fluff and other debris during the transfer, inspection and packaging process. These debris will not only affect the appearance quality of the fabric, but may also cover up the defects of the fabric itself, thereby affecting the detection accuracy of the cloth inspection machine. The patent document with Chinese patent authorization announcement number CN211897527U discloses a non-powered wind ball structure, including a frame, a cloth inspection table, a cloth guide roller, a rotating shaft and a mounting shaft; by setting a rotating shaft parallel to the cloth guide roller, setting a mounting shaft on the rotating shaft and detachably setting a debris removal roller through the mounting shaft, and connecting the end of the rotating shaft to a driving mechanism, so that the debris removal roller can be made to contact the cloth wrapped around the cloth guide roller as needed, and the adhesive layer on the debris removal roller is used to remove the debris, thereby reducing the possibility of debris being rolled into the cloth roll, and also reducing the possibility of misjudgment by inspectors due to debris on the cloth surface.

[0003] The above patent removes debris through the adhesive layer when in use, and the adhesive layer is formed by the tape wound around the roller in the opposite direction. It does not take into account that after the tape has been used for a period of time, due to excessive adhesion of debris, its viscosity will decrease and it needs to be replaced frequently. The replacement process of the tape takes a certain amount of time, which affects the production progress. Utility Model Content

[0004] In view of the above problems, a cloth inspection machine with a dust removal function for inspecting textile fabrics is provided. By providing a cleaning component for cleaning debris and dust adhered to the textile fabrics, the technical problem that debris and dust may affect the detection accuracy of the cloth inspection machine is solved.

[0005] In order to solve the problems of the prior art, the utility model provides a cloth inspection machine with a dust removal function for inspecting textile fabrics, comprising a frame, a cloth inspection platform is obliquely arranged inside the frame, a placing rack is arranged on one side of the frame, a first cloth guide roller is arranged on the inner side of the frame, a deviation correction and limiting component for limiting and correcting the textile fabric is arranged on the first cloth guide roller, a second cloth guide roller is arranged on one side of the first cloth guide roller in the frame, a cleaning component for cleaning debris and dust adhered to the textile fabric is arranged between the first cloth guide roller and the second cloth guide roller, a third cloth guide roller is arranged on the top of the second cloth guide roller in the frame, a fourth cloth guide roller is arranged on one side of the cloth inspection platform in the frame, a fifth cloth guide roller is arranged on the other side of the cloth inspection platform in the frame, an extension rack is arranged on the side of the frame away from the placing rack, a winding roller is arranged in the extension rack, a motor is arranged at one end of the extension rack, and the output end of the motor is connected to the winding roller.

[0006] The cleaning brush is connected to the upper and lower surfaces of the cleaning brush and the cleaning brush is connected to the cleaning brush by bolts. The cleaning brush is connected to the upper and lower surfaces of the cleaning brush and the cleaning brush is connected to the cleaning brush by bolts. The cleaning brush is connected to the upper and lower surfaces of the cleaning brush and the cleaning brush is connected to the cleaning brush by bolts. The cleaning brush is connected to the upper and lower surfaces of the cleaning brush and the cleaning brush is connected to the cleaning brush by bolts. The cleaning brush is connected to the lower and lower surfaces of the cleaning brush and the cleaning brush is connected to the cleaning brush by bolts.

[0007] Preferably, both sides of the upper movable plate and the lower movable plate are provided with limit sliding blocks, and the frame is provided with limit sliding grooves for the limit sliding blocks to move.

[0008] Preferably, a collection box is also provided on the frame at the bottom of the lower fixing plate.

[0009] Preferably, the deflection correction and limiting assembly includes a deflection correction disk; two deflection correction disks are provided, and the two deflection correction disks can be moved toward or away from each other and are arranged on the first cloth guide roller, and a driving component for driving the two deflection correction disks to move is provided at the top of the first cloth guide roller in the frame.

[0010] Preferably, the driving component includes a bidirectional screw rod; the bidirectional screw rod is arranged in the frame at the top of the first cloth guide roller, one end of the bidirectional screw rod extends outward through one side of the frame, and a knob is provided at the extended end of the bidirectional screw rod, and a movable ring is provided on the bidirectional screw rod, and a connecting block is provided at the bottom of the movable ring, and one end of the connecting block is connected to the deviation correction disk.

[0011] Preferably, an extension block is provided at the bottom of the connecting block, a polished rod is provided at the top of the bidirectional lead screw in the frame, and the extension block is slidably provided on the polished rod.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The operator rotates the first turntable and the second turntable to adjust the height of the first threaded rod and the second threaded rod respectively, thereby driving the upper movable plate and the lower movable plate to move up and down. According to the thickness of the textile fabric and the cleaning requirements, the gap between the upper cleaning brush and the lower cleaning brush is adjusted to ensure the cleaning effect. When the textile fabric passes through the cleaning area, the upper cleaning brush and the lower cleaning brush clean the upper and lower surfaces of the fabric respectively to remove the debris and dust adhering to the fabric;

[0014] 2. When the textile fabric passes through the first fabric guide roller, the deviation correction disk on the first fabric guide roller is used to correct and limit the textile fabric, ensuring that the textile fabric remains flat and in the correct position during the introduction process, so that the textile fabric is not prone to deviation or wrinkles, further improving the inspection quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional diagram of a textile fabric inspection machine with dust removal function Figure 1 ;

[0016] Figure 2 A three-dimensional diagram of a textile fabric inspection machine with dust removal function Figure 2 ;

[0017] Figure 3 It is a cross-sectional view of a textile fabric inspection machine with dust removal function from a frontal perspective;

[0018] Figure 4 It is a side view of a fabric inspection machine with dust removal function for inspecting textile fabrics;

[0019] Figure 5 It is a three-dimensional diagram of an upper fixed plate, an upper movable plate, an upper cleaning brush and a lower fixed plate in a fabric inspection machine with a dust removal function for inspecting textile fabrics;

[0020] Figure 6It is a three-dimensional diagram of the first cloth guide roller, the deviation correction disk and the moving ring in a cloth inspection machine with dust removal function for inspecting textile fabrics;

[0021] Figure 7 The diagram is a schematic diagram of a textile fabric inspection machine with a dust removal function in operation.

[0022] The numbers in the figure are: 1, frame; 2, cloth inspection table; 3, placement rack; 4, first cloth guide roller; 5, second cloth guide roller; 6, third cloth guide roller; 7, fourth cloth guide roller; 8, fifth cloth guide roller; 9, winding roller; 91, extension rack; 92, motor; 10, cleaning assembly; 101, upper fixed plate; 102, first threaded rod; 103, first turntable; 104, upper movable plate; 105, upper cleaning brush; 106, limit rod; 107, collecting box; 108, lower fixed plate; 109, second threaded rod; 1010, second turntable; 1011, lower movable plate; 1012, lower cleaning brush; 11, deviation correction and limit assembly; 1101, deviation correction disk; 1102, two-way lead screw; 1103, moving ring; 1104, connecting block; 1105, knob; 1106, extension block; 1107, light rod. DETAILED DESCRIPTION

[0023] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] See also Figures 1 to 7 As shown, the utility model provides a textile fabric inspection machine with a dust removal function, comprising a frame 1, a fabric inspection table 2 is arranged obliquely inside the frame 1, a placement rack 3 is arranged on one side of the frame 1, a first fabric guide roller 4 is arranged on the inner side of the frame 1, a deviation correction and limiting component 11 for limiting and correcting the deviation of the textile fabric is arranged on the first fabric guide roller 4, a second fabric guide roller 5 is arranged on one side of the first fabric guide roller 4 in the frame 1, and a deviation correction and limiting component 11 for limiting and correcting the deviation of the textile fabric is arranged between the first fabric guide roller 4 and the second fabric guide roller 5. A cleaning component 10 is provided for cleaning the debris and dust adhered to the material, a third cloth guide roller 6 is arranged on the top of the second cloth guide roller 5 of the frame 1, a fourth cloth guide roller 7 is arranged on one side of the cloth inspection table 2 in the frame 1, a fifth cloth guide roller 8 is arranged on the other side of the cloth inspection table 2 in the frame 1, an extension frame 91 is arranged on the side of the frame 1 away from the placement frame 3, a winding roller 9 is arranged in the extension frame 91, a motor 92 is arranged at one end of the extension frame 91, and the output end of the motor 92 is connected to the winding roller 9.

[0025] By starting the motor 92, the motor 92 drives the winding roller 9 to start rotating. Then, the textile fabric to be inspected is placed on the placement rack 3, and the textile fabric is manually guided to the first cloth guide roller 4. When the fabric passes through the first cloth guide roller 4, the deviation correction and limiting component 11 will limit and correct the fabric to ensure that the fabric moves along the predetermined path to avoid deviation or skew. After the limit and deviation correction, the fabric continues to move forward until it passes through the second cloth guide roller 5, and the debris and dust on the fabric are cleaned by the cleaning component 10 set between the first cloth guide roller 4 and the second cloth guide roller 5. The cleaned fabric continues to move forward and passes through the third cloth guide roller 6, the fourth cloth guide roller 7 and the cloth inspection table 2 in turn. On the cloth inspection table 2, the operator will carefully observe the fabric to check whether there are defects, color difference and other problems. After the inspection is completed, the fabric is guided by the fifth cloth guide roller 8 and finally reaches the winding roller 9. The motor 92 drives the winding roller 9 to rotate and roll up the fabric.

[0026] See also Figures 1 to 5 As shown, the cleaning assembly 10 includes an upper fixed plate 101 and a lower fixed plate 108; the upper fixed plate 101 is arranged in the frame 1, and a first threaded rod 102 is threadedly connected to the upper fixed plate 101, a first rotating disk 103 is arranged at one end of the first threaded rod 102, an upper movable plate 104 is arranged at the other end of the first threaded rod 102, an upper cleaning brush 105 is arranged at the bottom of the upper movable plate 104, and the upper cleaning brush 105 is connected to the upper movable plate 104 by bolts, and a cleaning brush 105 is arranged on both sides of the first threaded rod 102 on the upper movable plate 104. A limit rod 106 is provided, and an opening is provided on the upper fixed plate 101 for the limit rod 106 to move; a lower fixed plate 108 is arranged in the frame 1 and is located at the bottom of the upper fixed plate 101, and a second threaded rod 109 is threadedly connected to the lower fixed plate 108, a second turntable 1010 is provided at one end of the second threaded rod 109, and a lower movable plate 1011 is provided at the other end of the second threaded rod 109, and a lower cleaning brush 1012 is provided on the top of the lower movable plate 1011, and the lower cleaning brush 1012 is connected to the lower movable plate 1011 by bolts.

[0027] The operator adjusts the height of the first threaded rod 102 and the second threaded rod 109 by rotating the first rotating disk 103 and the second rotating disk 1010, respectively, thereby driving the upper movable plate 104 and the lower movable plate 1011 to move up and down. According to the thickness of the textile fabric and the cleaning requirements, the gap between the upper cleaning brush 105 and the lower cleaning brush 1012 is adjusted to ensure the cleaning effect. When the textile fabric passes through the cleaning area, the upper cleaning brush 105 and the lower cleaning brush 1012 clean the upper and lower surfaces of the fabric respectively, and brush off the debris and dust adhering to the fabric. And when the upper cleaning brush 105 and the lower cleaning brush 1012 need to be replaced, the upper cleaning brush 105 and the lower cleaning brush 1012 can be quickly disassembled and installed through bolts.

[0028] See also Figure 5 As shown, both sides of the upper movable plate 104 and the lower movable plate 1011 are provided with limit sliders, and the frame 1 is provided with limit sliding grooves for the limit sliders to move.

[0029] When the upper movable plate 104 and the lower movable plate 1011 are adjusted, the limit sliding blocks on both sides of the upper movable plate 104 and the lower movable plate 1011 will move in the limit sliding grooves, so that the upper movable plate 104 and the lower movable plate 1011 can maintain a certain stability during the adjustment process to avoid shaking or deviation.

[0030] See also Figure 5 As shown, a collection box 107 is also provided on the frame 1 at the bottom of the lower fixing plate 108 .

[0031] By setting the collecting box 107, the brushed debris and dust can be collected to prevent the debris and dust from being scattered into other parts of the cloth inspection machine or the working environment.

[0032] See also Figure 6 As shown, the correcting and limiting assembly 11 includes a correcting disk 1101; two correcting disks 1101 are provided, and the two correcting disks 1101 can be moved toward or away from each other and are arranged on the first cloth guide roller 4, and a driving component for driving the two correcting disks 1101 to move is arranged at the top of the first cloth guide roller 4 in the frame 1.

[0033] When the textile fabric passes through the first cloth guide roller 4, the textile fabric is corrected and limited by the correction disk 1101 on the first cloth guide roller 4 to ensure that the textile fabric remains flat and in the correct position during the introduction process, thereby making it less likely for the textile fabric to deviate or wrinkle, further improving the inspection quality.

[0034] See also Figure 6 As shown, the driving component includes a bidirectional screw rod 1102; the bidirectional screw rod 1102 is arranged in the frame 1 at the top of the first cloth guide roller 4, one end of the bidirectional screw rod 1102 extends outward through one side of the frame 1, and a knob 1105 is provided at the extended end of the bidirectional screw rod 1102, and a movable ring 1103 is provided on the bidirectional screw rod 1102, and a connecting block 1104 is provided at the bottom of the movable ring 1103, and one end of the connecting block 1104 is connected to the correction disk 1101.

[0035] By turning the knob 1105, the bidirectional screw rod 1102 is driven to rotate by the knob 1105, and the rotation of the bidirectional screw rod 1102 drives the moving ring 1103 to move, and the movement of the moving ring 1103 is transmitted to the correcting disk 1101 through the connecting block 1104, so that the two correcting disks 1101 can move toward or away from each other along the first cloth guide roller 4, so as to adapt to textile fabrics of different widths.

[0036] See also Figure 6As shown, an extension block 1106 is provided at the bottom of the connecting block 1104 , and a smooth rod 1107 is provided at the top of the bidirectional screw rod 1102 in the frame 1 , and the extension block 1106 is slidably provided on the smooth rod 1107 .

[0037] When the rotation of the bidirectional screw rod 1102 drives the moving ring 1103 to move, the moving ring 1103 will slide on the light rod 1107 through the extension block 1106, so that the moving ring 1103 is more stable when moving.

[0038] By starting the motor 92, the motor 92 drives the winding roller 9 to start rotating. Then, the textile fabric to be inspected is placed on the placement rack 3, and the textile fabric is manually guided to the first cloth guide roller 4. When the fabric passes through the first cloth guide roller 4, the deviation correction disk 1101 on the first cloth guide roller 4 corrects and limits the textile fabric, ensuring that the textile fabric remains flat and in the correct position during the introduction process, so that the textile fabric is not easy to deviate or wrinkle, further improving the inspection quality, and the knob 1105 can be turned to drive the bidirectional screw rod 1102 to rotate, and the rotation of the bidirectional screw rod 1102 drives the moving ring 1103 to move, and the movement of the moving ring 1103 is transmitted to the deviation correction disk 1101 through the connecting block 1104, so that the two deviation correction disks 1101 can move toward or away from each other along the first cloth guide roller 4, so as to adapt to textile fabrics of different widths. After the limit and deviation correction, the fabric continues to move forward until it passes between the first fabric guide roller 4 and the second fabric guide roller 5. The operator adjusts the height of the first threaded rod 102 and the second threaded rod 109 by rotating the first turntable 103 and the second turntable 1010, respectively, thereby driving the upper movable plate 104 and the lower movable plate 1011 to move up and down. According to the thickness of the textile fabric and the cleaning requirements, the gap between the upper cleaning brush 105 and the lower cleaning brush 1012 is adjusted to ensure the cleaning effect. The debris and dust adhering to the fabric are brushed off by the upper cleaning brush 105 and the lower cleaning brush 1012. The cleaned fabric continues to move forward and passes through the third fabric guide roller 6, the fourth fabric guide roller 7 and the fabric inspection table 2 in turn. On the fabric inspection table 2, the operator will carefully observe the fabric to check whether there are defects, color difference and other problems. After the inspection is completed, the fabric is guided by the fifth fabric guide roller 8 and finally reaches the winding roller 9. The motor 92 drives the winding roller 9 to rotate and roll up the fabric.

[0039] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A textile fabric inspection machine with dust removal function, characterized in that: The invention comprises a frame (1), wherein a fabric inspection table (2) is arranged obliquely inside the frame (1), a placement rack (3) is arranged on one side of the frame (1), a first fabric guide roller (4) is arranged on the inner side of the frame (1), a deviation correction and limiting component (11) for limiting and correcting the deviation of the textile fabric is arranged on the first fabric guide roller (4), a second fabric guide roller (5) is arranged on one side of the first fabric guide roller (4) inside the frame (1), and a cleaning component (11) for cleaning debris and dust adhering to the textile fabric is arranged between the first fabric guide roller (4) and the second fabric guide roller (5). 0), the frame (1) is provided with a third cloth guide roller (6) located on the top of the second cloth guide roller (5), the frame (1) is provided with a fourth cloth guide roller (7) located on one side of the cloth inspection platform (2), the frame (1) is provided with a fifth cloth guide roller (8) located on the other side of the cloth inspection platform (2), the frame (1) is provided with an extension frame (91) on the side away from the placement frame (3), a winding roller (9) is provided in the extension frame (91), and a motor (92) is provided at one end of the extension frame (91), and the output end of the motor (92) is connected to the winding roller (9).

2. The textile fabric inspection machine with dust removal function according to claim 1, characterized in that: The cleaning assembly (10) comprises an upper fixed plate (101) and a lower fixed plate (108); the upper fixed plate (101) is arranged in the frame (1); a first threaded rod (102) is threadedly connected to the upper fixed plate (101); a first rotating disk (103) is arranged at one end of the first threaded rod (102); an upper movable plate (104) is arranged at the other end of the first threaded rod (102); an upper cleaning brush (105) is arranged at the bottom of the upper movable plate (104); the upper cleaning brush (105) is connected to the upper movable plate (104) by bolts; and a plurality of upper cleaning brushes (105) are arranged on both sides of the first threaded rod (102). A limit rod (106) is provided, and a through hole for the limit rod (106) to move is provided on the upper fixed plate (101); the lower fixed plate (108) is arranged in the frame (1) and is located at the bottom of the upper fixed plate (101); a second threaded rod (109) is threadedly connected to the lower fixed plate (108); a second rotating disk (1010) is provided at one end of the second threaded rod (109); a lower movable plate (1011) is provided at the other end of the second threaded rod (109); a lower cleaning brush (1012) is provided on the top of the lower movable plate (1011); and the lower cleaning brush (1012) is connected to the lower movable plate (1011) by bolts.

3. The textile fabric inspection machine with dust removal function according to claim 2, characterized in that: Limiting slide blocks are provided on both sides of the upper movable plate (104) and the lower movable plate (1011), and limiting sliding grooves for the limiting slide blocks to move are provided on the frame (1).

4. The textile fabric inspection machine with dust removal function according to claim 1, characterized in that: A collection box (107) is also provided on the frame (1) at the bottom of the lower fixing plate (108).

5. The textile fabric inspection machine with dust removal function according to claim 1, characterized in that: The deflection correction and limiting assembly (11) comprises a deflection correction disk (1101); two deflection correction disks (1101) are provided, and the two deflection correction disks (1101) are arranged on the first cloth guide roller (4) so ​​as to be movable towards or away from each other; a driving component for driving the two deflection correction disks (1101) to move is arranged on the top of the first cloth guide roller (4) in the frame (1).

6. The textile fabric inspection machine with dust removal function according to claim 5, characterized in that: The driving component comprises a bidirectional screw rod (1102); the bidirectional screw rod (1102) is arranged in the frame (1) at the top of the first cloth guide roller (4); one end of the bidirectional screw rod (1102) passes through one side of the frame (1) and extends outward; a knob (1105) is arranged at the extended end of the bidirectional screw rod (1102); a moving ring (1103) is arranged on the bidirectional screw rod (1102); a connecting block (1104) is arranged at the bottom of the moving ring (1103); and one end of the connecting block (1104) is connected to the deviation correction disk (1101).

7. The textile fabric inspection machine with dust removal function according to claim 6, characterized in that: An extension block (1106) is arranged at the bottom of the connection block (1104), a light rod (1107) is arranged at the top of the bidirectional screw rod (1102) in the frame (1), and the extension block (1106) is slidably arranged on the light rod (1107).

Citation Information

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