Rapid forming die of block stone protection structure

By designing a rapid forming mold for block stone protective structures, using hinge structure and block stone casting method, the problem of simulating the hinge large block stone protective structure in traditional hydraulic model tests is solved, an efficient and safe test process is achieved, and the accuracy and reliability of the test results are improved.

CN222822158UActive Publication Date: 2025-05-02NORTHWEST ENGINEERING CORPORATION LIMITED
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Patent Information

Application Number
CN202421608089.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-02
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

In traditional hydraulic model tests, the method of simulating the protective structure of a large hinge stone cannot ensure the accuracy and reliability of the test results, and is difficult to make and has great safety risks, which limits its application.

Method used

A rapid forming mold of a stone protective structure is designed, including horizontal plates and vertical plates. By setting hinge grooves and joint seams on the horizontal plates and vertical plates, a frame-shaped mold with multiple frames is formed. The hinge structure and stone casting method are used to accurately control the hinge angle and stone position.

Benefits of technology

It greatly reduces manual operation, improves construction efficiency, shortens model construction cycle, reduces labor costs, ensures the reliability and accuracy of test results, enhances the safety of the test process, and optimizes the shape and arrangement of the stones, improves the material utilization rate and the stability and durability of the test device.

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Abstract

The utility model belongs to the technical field of test molds, and discloses a rapid forming mold of a block stone protection structure. A plurality of first joining seams are sequentially formed in a first side edge of a transverse plate; a plurality of second joining seams matched with the first joining seams are sequentially formed in the second side edge of the longitudinal plate; a plurality of first hinge grooves are formed in the transverse plate, a plurality of second hinge grooves are formed in the longitudinal plate, and the hinge grooves are used for arranging hinges; and the transverse plates and the longitudinal plates are crossed and nested through the connecting seams to form a frame-shaped mold with a plurality of sashes. According to the rapid forming mold, manual operation is greatly reduced, the construction efficiency is improved, and therefore the model building period is shortened. And a hinge structure and a block stone pouring mode are adopted, so that the structural characteristics of the test device are more similar to the actual situation, the similarity criterion of a hydraulic model test is ensured, and the reliability and the accuracy of a test result are further improved. The tedious process of drilling and threading on the gravel is avoided, the manufacturing difficulty is reduced, and the safety of the test process is enhanced.
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Description

Technical Field

[0001] The utility model discloses a rapid prototyping die for a block stone protection structure and belongs to the technical field of test dies. Background Art

[0002] In hydraulic model tests, in order to simulate the dynamic bed and slope scour problems in actual projects, it is often necessary to set up hinged block stone protection structures. Traditional methods mostly use sandbags or wire cages to bundle sand for simulation, but this method is significantly different from the actual hinged block stone in structure and performance, and cannot ensure the similarity criteria of hydraulic model tests, thus affecting the accuracy and reliability of the test results.

[0003] Another traditional method is to drill holes directly in the sandstone and then connect them by threading to simulate the hinge effect. However, this method is not only difficult to make, but also has safety hazards during the drilling process. It is also difficult to implement quickly and safely, which greatly limits its application in hydraulic model tests. Summary of the invention

[0004] The utility model overcomes the shortcomings of the prior art and provides a rapid prototyping mold for a block stone protection structure, comprising a horizontal plate and a longitudinal plate;

[0005] The first side edge of the transverse plate is provided with a plurality of first connecting seams in sequence;

[0006] The second side edge of the longitudinal plate is sequentially provided with a plurality of second connecting seams matching the first connecting seams;

[0007] The transverse plate is provided with a plurality of first hinge grooves, and the longitudinal plate is provided with a plurality of second hinge grooves, and the hinge grooves are used to set hinges;

[0008] The transverse plate and the longitudinal plate are cross-nested through the joint seams to form a frame-shaped mold with a plurality of sashes.

[0009] Preferably, the first hinge groove and the first connecting seam are arranged on two opposite sides of the transverse plate and are staggered.

[0010] Preferably, the second hinge groove and the second connecting seam are arranged on the same side of the longitudinal plate;

[0011] Each of the second hinge grooves is arranged between two adjacent second connecting seams.

[0012] Preferably, an arc-shaped buckle is provided at one end of the hinge slot away from the opening;

[0013] The arc-shaped buckle is used for clamping the hinge.

[0014] Preferably, it also includes a bottom plate;

[0015] The bottom plate is provided on one side surface of the frame-shaped mold.

[0016] Preferably, the length of the first connecting seam accounts for a first preset proportion of the width of the transverse plate.

[0017] Preferably, the length of the second connecting seam accounts for a second preset proportion of the width of the longitudinal plate;

[0018] The sum of the first preset ratio and the second preset ratio is 1.

[0019] Preferably, the length of the hinge slot is half of the width of the transverse plate.

[0020] Preferably, it also includes a hardening-promoting device;

[0021] The hardening accelerating device is arranged on a side of the base plate away from the frame-shaped mold.

[0022] Beneficial effects: The utility model greatly reduces manual operations and improves construction efficiency through rapid prototyping molds, thereby shortening the model construction cycle and reducing labor costs. Secondly, the hinge structure and block stone casting method are used to make the structural characteristics of the test device more similar to the actual situation, effectively ensuring the similarity criteria of the hydraulic model test, thereby improving the reliability and accuracy of the test results. In addition, by precisely controlling the hinge angle and the position of the block stone, the accuracy of the test data is further improved, providing a more reliable basis for the design and optimization of hydraulic structures. At the same time, this design avoids the tedious process of drilling and threading in sand and gravel, reduces the difficulty of production, and significantly enhances the safety of the test process.

[0023] Finally, optimizing the shape and arrangement of the stone blocks not only improved material utilization and reduced waste, but also enhanced the stability and durability of the test device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is an isometric view of a rapid prototyping mold of a block stone protection structure in an embodiment of the utility model;

[0025] Figure 2 It is a top view schematic diagram of a rapid prototyping mold for a block stone protection structure in an embodiment of the utility model;

[0026] Figure 3 This is an isometric view of the frame template in the embodiment of the utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the horizontal plate in the embodiment of the utility model;

[0028] Figure 5 It is an isometric view of multiple longitudinal plates in the embodiment of the utility model;

[0029] Figure 6 This is a schematic diagram of the structure of the longitudinal plate in the embodiment of the utility model;

[0030] In the figure: 1, horizontal plate; 2, vertical plate; 1-1, frame template; 1-2, first connecting seam; 1-3, first hinge groove; 1-4, horizontal plate arc buckle; 2-1, vertical plate group; 2-2, second connecting seam; 2-3, second hinge groove; 2-4, vertical plate arc buckle. DETAILED DESCRIPTION

[0031] In the following description, specific details such as specific system structures and technologies are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present invention. However, it should be clear to those skilled in the art that the present invention can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems and devices are omitted to avoid unnecessary details that hinder the description of the present invention.

[0032] The preferred technical solution of the utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0033] like Figure 1 As shown, a rapid prototyping mold for a block stone protection structure includes a horizontal plate 1 and a vertical plate 2;

[0034] A first side edge of the horizontal plate 1 is provided with a plurality of first connecting seams 1-2 in sequence;

[0035] The second side of the longitudinal plate 2 is sequentially provided with a plurality of second connecting seams 2-2 matching the first connecting seams 1-2;

[0036] The horizontal plate 1 is provided with a plurality of first hinge grooves 1-3, and the vertical plate 2 is provided with a plurality of second hinge grooves 2-3, and the hinge grooves are used to set hinges;

[0037] The transverse plate 1 and the longitudinal plate 2 are cross-nested through the joint seams to form a frame-shaped mold with multiple sashes.

[0038] A plurality of transverse plates 1 and longitudinal plates 2 are cross-nested to form a frame-shaped mold with multiple grids. The outermost transverse plates 1 and longitudinal plates 2 of the frame-shaped mold are fixed by fixing components. Those skilled in the art can determine the connection between the outermost transverse and longitudinal plates according to actual engineering.

[0039] Specifically, in this embodiment, the outermost portion is a square frame of a preset size surrounded by four horizontal plates 1, the square frame is integrally formed, and a plurality of horizontal plates 1 are arranged in parallel in the square frame, forming a Figure 3 The frame template 1-1 shown;

[0040] A preset number of longitudinal plates 2 are cross-nested on the frame template 1-1, and the longitudinal plates 2 are vertically cross-nested with the transverse plates 1 in the square frame to form a frame-shaped mold with multiple sashes. The top view of the frame-shaped mold is as shown in FIG. Figure 2 As shown. Multiple longitudinal plates 2 are arranged in parallel to form a longitudinal plate group 2-1. Figure 5 shown.

[0041] Specifically, Figure 4 As shown, in this embodiment, the first hinge groove 1-3 and the first connecting seam 1-2 are arranged on two opposite sides of the horizontal plate 1 and are staggered. The length of the first connecting seam 1-2 accounts for a first preset ratio of the width of the horizontal plate 1. The first preset ratio is determined according to actual needs and design requirements. In this embodiment, the length of the first connecting seam 1-2 accounts for half of the width of the horizontal plate 1.

[0042] Specifically, Figure 6 As shown, the second hinge slot 2-3 and the second connecting seam 2-2 are arranged on the same side of the longitudinal plate 2; each second hinge slot 2-3 is arranged between two adjacent second connecting seams 2-2. Specifically, in this embodiment, each second hinge slot 2-3 is located between two adjacent second connecting seams 2-2.

[0043] The length of the second connecting seam 2 - 2 accounts for a second preset ratio of the width of the longitudinal plate 2 ; the sum of the first preset ratio and the second preset ratio is 1.

[0044] Specifically, in this embodiment, the length of the second connecting seam 2 - 2 accounts for half of the width of the longitudinal plate 2 .

[0045] In another embodiment, the first preset ratio and the second preset ratio are 1 / 3 and 2 / 3 respectively.

[0046] like Figure 4 and Figure 6 As shown, an arc-shaped buckle is provided at one end of the hinge groove away from the opening; the arc-shaped buckle is used to clamp the hinge to ensure the stability of the hinge. Specifically, the horizontal plate is provided with horizontal plate arc-shaped buckles 1-4, and the vertical plate is provided with vertical plate arc-shaped buckles 2-4.

[0047] The length of the first hinge groove on the transverse plate accounts for half of the width of the transverse plate 1; the length of the first hinge groove on the longitudinal plate accounts for half of the width of the longitudinal plate 2.

[0048] The utility model also comprises a bottom plate; the bottom plate is arranged on one side surface of the frame-shaped mould and is used for closing the bottom surface of the frame-shaped mould.

[0049] The utility model also includes a hardening-promoting device;

[0050] The hardening-promoting device is arranged on the side of the bottom plate away from the frame-shaped mold. The hardening-promoting device can be a vibrator and a heater, which are used to accelerate the settlement and solidification of cement in the frame-shaped mold when in use.

[0051] In this embodiment, the use process of the frame-shaped mold is as follows:

[0052] Place a frame template 1-1 formed by multiple horizontal boards 1 on a clean plane, and nest multiple vertical boards 2 through the joint seams to complete the assembly of the frame template;

[0053] Lead the hinge from the lower part of the first hinge groove 1-3 and the second hinge groove 2-3 into the arc buckle thereof, and finally form a hinge network alternating vertically and horizontally;

[0054] Subsequently, concrete of a preset grade is injected into the frame-shaped formwork provided with a hinged mesh and allowed to solidify into shape.

[0055] After the concrete solidifies, the transverse plate 1 and the longitudinal plate 2 are removed to obtain a block stone protection structure connected by hinges.

[0056] The utility model greatly reduces manual operations and improves construction efficiency through rapid prototyping molds, thereby shortening the model construction cycle and reducing labor costs. Secondly, the hinge structure and block stone casting method are adopted to make the structural characteristics of the test device more similar to the actual situation, effectively ensuring the similarity criteria of the hydraulic model test, thereby improving the reliability and accuracy of the test results. In addition, by precisely controlling the hinge angle and the position of the block stone, the accuracy of the test data is further improved, providing a more reliable basis for the design and optimization of hydraulic structures. At the same time, this design avoids the tedious process of drilling and threading in sand and gravel, reduces the difficulty of production, and significantly enhances the safety of the test process.

[0057] Finally, optimizing the shape and arrangement of the stone blocks not only improved material utilization and reduced waste, but also enhanced the stability and durability of the test device.

[0058] The above are only several embodiments of the utility model, and do not limit the utility model in any form. Although the utility model is disclosed as above in the preferred embodiments, it is not used to limit the utility model. Any technician familiar with this profession, without departing from the scope of the technical solution of the utility model, makes slight changes or modifications using the technical contents disclosed above, which are equivalent to equivalent implementation cases and fall within the scope of the technical solution.

Claims

1. A rapid prototyping mold for a block stone protection structure, characterized in that: Including horizontal and vertical boards; The first side edge of the transverse plate is provided with a plurality of first connecting seams in sequence; The second side edge of the longitudinal plate is sequentially provided with a plurality of second connecting seams matching the first connecting seams; The transverse plate is provided with a plurality of first hinge grooves, and the longitudinal plate is provided with a plurality of second hinge grooves, and the hinge grooves are used to set hinges; The transverse plate and the longitudinal plate are cross-nested through the joint seams to form a frame-shaped mold with a plurality of sashes.

2. The rapid prototyping mold according to claim 1, characterized in that: The first hinge groove and the first connecting seam are arranged on two opposite sides of the transverse plate and are staggered.

3. The rapid prototyping mold according to claim 1, characterized in that: The second hinge groove and the second connecting seam are arranged on the same side of the longitudinal plate; Each of the second hinge grooves is arranged between two adjacent second connecting seams.

4. The rapid prototyping mold according to claim 1, characterized in that: An arc-shaped buckle is provided at one end of the hinge slot away from the opening; The arc-shaped buckle is used for clamping the hinge.

5. The rapid prototyping mold according to claim 1, characterized in that: Also includes a base plate; The bottom plate is provided on one side surface of the frame-shaped mold.

6. The rapid prototyping mold according to claim 1, characterized in that: The length of the first connecting seam accounts for a first preset proportion of the width of the transverse plate.

7. The rapid prototyping mold according to claim 6, characterized in that: The length of the second connecting seam accounts for a second preset ratio of the width of the longitudinal plate; The sum of the first preset ratio and the second preset ratio is 1.

8. The rapid prototyping mold according to claim 1, characterized in that: The length of the hinge slot is half of the width of the transverse plate.

9. The rapid prototyping mold according to claim 5, characterized in that: Also included are hardening-promoting equipment; The hardening accelerating device is arranged on a side of the base plate away from the frame-shaped mold.